Flower basket punch forming equipment

Abstract

The utility model provides a flower basket punch forming device. Relates to the technical field of photovoltaic flower basket processing. The flower basket punch forming equipment comprises a bearing main plate, a horizontal supporting table is fixedly installed on one side of the bearing main plate, two female dies are arranged above the horizontal supporting table, a punching male die is arranged above the two female dies, the punching male die is matched with the two female dies, discharging grooves are formed in the tops of the two female dies, and the discharging grooves are communicated with the horizontal supporting table. A plurality of stamping grooves are formed in the inner walls of the bottoms of the two discharging grooves, a plurality of stamping protrusions are fixedly installed at the bottom of the stamping male die, and the multiple stamping protrusions are matched with the multiple stamping grooves correspondingly; a transverse connecting arm is fixedly installed on one side of the bearing main plate and located above the stamping male die. The stamping die has the advantages that materials do not need to be taken or placed under the stamping male die, and stamping safety performance is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic flower basket processing technical field especially, relate to a flower basket stamping forming equipment. BACKGROUND

[0002] Photovoltaic flower basket is a kind of utensil for carrying silicon wafer, glass slide and other materials, is widely used in photovoltaic and semiconductor industry, usually, when photovoltaic silicon wafer is produced, it is placed on photovoltaic flower basket, utilizes photovoltaic flower basket to form support and protection to photovoltaic silicon wafer, can improve the production quality and efficiency of photovoltaic silicon wafer, common photovoltaic flower basket generally has the frame connecting plate being arranged at both sides, and two multi-groove clamping pieces are arranged between the two frame connecting plates, two support rods are arranged below the two multi-groove clamping pieces, when photovoltaic silicon wafer is placed, only need to be placed in the corresponding two grooves, and the bottom is supported using support rod, to complete the storage of photovoltaic silicon wafer.

[0003] And in the production process of photovoltaic flower basket, in order to make multi-groove clamping piece integrated molding, usually, flat base material is directly stamped and formed by stamping machine, and the manufacturing efficiency is higher, but, when using common stamping forming equipment, it is found that no matter placing base material in concave die or taking out the stamping finished product from concave die, the hands of operator are all in the lower side of stamping convex die, so that it is easy to cause accident, and the personal safety is harmed.

[0004] Therefore, it is necessary to provide a new flower basket stamping forming equipment to solve the above technical problems. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a kind of flower basket stamping forming equipment, which does not need to take or put material in the lower side of stamping convex die, and improves stamping safety performance.

[0006] In order to solve the above technical problems, the utility model provides flower basket stamping forming equipment, including: bearing mainboard, one side of bearing mainboard is fixedly installed horizontal support, the top of horizontal support is equipped with two female moulds, the top of two female moulds is equipped with stamping male mould, stamping male mould is matched with two female moulds, the top of two female moulds is all set up and is equipped with the material discharge groove, the bottom inner wall of two material discharge grooves all is equipped with a plurality of stamping grooves, the bottom of stamping male mould is fixedly installed with a plurality of stamping protrusions, a plurality of stamping protrusions are matched with a plurality of stamping grooves respectively, one side of bearing mainboard is fixedly installed with horizontal interface arm, horizontal interface arm is located the top of stamping male mould, the top of horizontal interface arm is fixedly installed with first hydraulic cylinder, the output shaft of first hydraulic cylinder penetrates horizontal interface arm and is connected with horizontal interface arm, the output shaft of first hydraulic cylinder is fixedly connected with stamping male mould, the vertical rotary shaft is rotatably installed on horizontal support, the top of vertical rotary shaft is fixedly installed with link strip, the both sides of link strip are fixedly installed with concave frame, the horizontal rotary shaft is rotatably installed in concave frame, the end of two horizontal rotary shafts away from each other extends to the outside of corresponding concave frame, and the end of two horizontal rotary shafts away from each other is fixedly connected with two female moulds respectively.

[0007] Preferably, the bottom of the horizontal support is fixedly installed with a second hydraulic cylinder, the output shaft of the second hydraulic cylinder penetrates the horizontal support and is movably connected with the horizontal support, a support plate is fixedly installed on the output shaft of the second hydraulic cylinder, and the support plate is in contact with the bottom of the corresponding female mold.

[0008] Preferably, the bottom of the horizontal support is fixedly installed with a second hydraulic cylinder, the output shaft of the second hydraulic cylinder penetrates the horizontal support and is movably connected with the horizontal support, a support plate is fixedly installed on the output shaft of the second hydraulic cylinder, and the support plate is in contact with the bottom of the corresponding female mold.

[0009] Preferably, the bottom of the horizontal support is fixedly installed with a second hydraulic cylinder, the output shaft of the second hydraulic cylinder penetrates the horizontal support and is movably connected with the horizontal support, a support plate is fixedly installed on the output shaft of the second hydraulic cylinder, and the support plate is in contact with the bottom of the corresponding female mold.

[0010] Preferably, the bottom of the horizontal support is fixedly installed with a first speed reducer, a first gear is fixedly installed on the output shaft of the first speed reducer, a second gear is fixedly sleeved on the vertical rotary shaft, and the first gear is engaged with the second gear.

[0011] Preferably, a second speed reducer motor is fixedly installed in each of the two concave frames, a third gear is fixedly sleeved on the output shaft of each of the two second speed reducer motors, a fourth gear is fixedly sleeved on each of the two transverse rotating shafts, and the two third gears are respectively engaged with the two fourth gears.

[0012] Compared with the related art, the flower basket stamping forming equipment has the following beneficial effects:

[0013] The flower basket stamping forming equipment provided by the utility model has the advantages that: the cooperation of the two concave dies and the stamping convex die can realize stamping work by one of the concave dies and the stamping convex die, meanwhile, the rotation of the transverse rotating shaft drives the other concave die to overturn, so that the base material that has been stamped can automatically fall into the material receiving trolley from the concave die, and then the other concave die is turned back and the next base material to be stamped is placed, the whole material taking and placing process does not need to be operated below the stamping convex die, so that the safety performance of actual operation of the workers is increased under the condition that the work efficiency is not reduced, and the personal safety of the workers is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 The structure schematic view of a preferred embodiment of the flower basket stamping forming equipment provided by the utility model;

[0015] Figure 2 The connection structure schematic view of the stamping convex die and the stamping convex in the utility model;

[0016] Figure 3 The front view plane structure schematic view of the utility model;

[0017] Figure 4 The assembly schematic view of the concave die, the connecting strip and the concave frame in the utility model;

[0018] Figure 5 The bottom view structure schematic view of the concave die in the utility model;

[0019] Figure 6 The connection structure schematic view of the connecting piece and the material pushing rod in the utility model.

[0020] In the drawing, the reference signs are as follows: 1, bearing main plate; 2, horizontal support table; 3, concave die; 4, stamping groove; 5, material placing groove; 6, horizontal connecting arm; 7, first hydraulic cylinder; 8, stamping convex die; 9, stamping convex; 10, material pushing hole; 11, second hydraulic cylinder; 12, support flat plate; 13, vertical rotating shaft; 14, connecting strip; 15, concave frame; 16, transverse rotating shaft; 17, first double-shaft air cylinder; 18, material blocking piece; 19, support arm; 20, second double-shaft air cylinder; 21, connecting piece; 22, material pushing rod. DETAILED DESCRIPTION

[0021] The utility model will be further explained in connection with the drawings and embodiments.

[0022] Please see Figures 1-6 The flower basket stamping forming equipment includes a bearing main plate 1, a horizontal support 2 is fixedly installed on one side of the bearing main plate 1, two female dies 3 are arranged above the horizontal support 2, one of the two female dies 3 is close to the bearing main plate 1, and the other is away from the bearing main plate 1, a receiving trolley is arranged below the female die 3 away from the bearing main plate 1, and the receiving trolley can receive the base material after stamping, a stamping male die 8 is arranged above the two female dies 3, and the stamping male die 8 is located directly above the female die 3 close to the bearing main plate 1 in the working state, so that the stamping male die 8 can be matched with the female die 3 at the position, discharge grooves 5 are formed in the top of the two female dies 3, a plurality of stamping grooves 4 are formed in the inner wall of the bottom of the two discharge grooves 5, a plurality of stamping protrusions 9 are fixedly installed on the bottom of the stamping male die 8, and the plurality of stamping protrusions 9 are matched with the plurality of stamping grooves 4 respectively, and the stamping protrusions 9 can be used to manufacture the insertion grooves for placing photovoltaic silicon wafers on the multi-groove clamping piece; a horizontal connecting arm 6 is fixedly installed on one side of the bearing main plate 1, the horizontal connecting arm 6 is located above the stamping male die 8, a first hydraulic cylinder 7 is fixedly installed on the top of the horizontal connecting arm 6, the output shaft of the first hydraulic cylinder 7 penetrates through the horizontal connecting arm 6 and is movably connected with the horizontal connecting arm 6, and the output shaft of the first hydraulic cylinder 7 is fixedly connected with the stamping male die 8, in order to ensure the stability of the stamping male die 8, two first vertical columns are slidably installed on the horizontal connecting arm 6, the bottom ends of the two first vertical columns are fixedly connected with the top of the stamping male die 8, a vertical rotating shaft 13 is rotatably installed on the horizontal support 2, a connecting strip 14 is fixedly installed on the top end of the vertical rotating shaft 13, concave frames 15 are fixedly installed on the two sides of the connecting strip 14, horizontal rotating shafts 16 are rotatably installed in the concave frames 15, the ends of the two horizontal rotating shafts 16 away from each other extend out of the corresponding concave frames 15, and the ends of the two horizontal rotating shafts 16 away from each other are fixedly connected with the two female dies 3 respectively, so that the two female dies 3 are symmetrically arranged around the vertical rotating shaft 13, when the vertical rotating shaft 13 rotates to drive the connecting strip 14 to rotate by 180 degrees, the two female dies 3 can be exchanged, so that the female die 3 after stamping can be moved away from the stamping male die 8, meanwhile, the stamping male die 8 can continue to work with the female die 3 after the exchange, and the staff on the other side can take out the base material after stamping from the other female die 3, that is, the normal stamping work is not affected, and the base material after stamping can be taken out in a safe manner, and the safety performance is improved.

[0023] And in the above manner, in order to reduce the downward pressure on the horizontal rotating shaft 16 in the stamping process, the second hydraulic cylinder 11 is fixedly installed on the bottom of the horizontal support 2, the output shaft of the second hydraulic cylinder 11 penetrates the horizontal support 2 and is movably connected with the horizontal support 2, the support plate 12 is fixedly installed on the output shaft of the second hydraulic cylinder 11, and the support plate 12 is in contact with the bottom of the corresponding die 3, so that the support plate 12 can be used to support when the first hydraulic cylinder 7 is started to stamp.

[0024] In the present manner, when the die 3 rotates, in order to prevent the stamped substrate from being thrown, the first double-shaft air cylinder 17 is fixedly installed on the side away from each other of the two dies 3, the material blocking piece 18 is fixedly installed on the output shaft of the two first double-shaft air cylinders 17, and the bottom end face of the material blocking piece 18 is slightly higher than the top end face of the die 3.

[0025] In the present manner, in order to prevent the stamped substrate from being stuck in the die 3 and interfering with the normal material taking work, two material pushing holes 10 are formed in the bottom of the two dies 3, the corresponding two material pushing holes 10 are in communication with the corresponding material discharge groove 5, the support arm 19 is fixedly installed on one side of the cross arm 6, the second double-shaft air cylinder 20 is fixedly installed on the top of the support arm 19, the output shaft of the second double-shaft air cylinder 20 penetrates the support arm 19 and is movably connected with the support arm 19, the connecting piece 21 is fixedly installed on the output shaft of the second double-shaft air cylinder 20, the two material pushing rods 22 are fixedly installed on the bottom of the connecting piece 21, and the two material pushing rods 22 are matched with the corresponding material pushing holes 10. By extending the output shaft of the second double-shaft air cylinder 20, the material pushing rod 22 can be inserted into the material pushing hole 10, and then the stuck substrate can be pushed out.

[0026] In the present manner, in order to give an electric drive to the vertical rotating shaft 13 and the horizontal rotating shaft 16, the first speed reducer motor is fixedly installed on the bottom of the horizontal support 2, the first gear is fixedly installed on the output shaft of the first speed reducer motor, the second gear is fixedly sleeved on the vertical rotating shaft 13, and the first gear is engaged with the second gear;And the second speed reducer motor is fixedly installed in the two die frames 15, the third gear is fixedly sleeved on the output shaft of the two second speed reducer motors, the fourth gear is fixedly sleeved on the two horizontal rotating shafts 16, and the two third gears are engaged with the two fourth gears respectively.

[0027] The working principle of the flower basket stamping forming equipment is as follows:

[0028] In the initial state, the output shafts of the second hydraulic cylinder 11 and the first double-shaft air cylinder 17 are in the extended state.

[0029] When stamping forming work is needed, first, two pieces of base material to be stamped are taken out and placed in the material placing grooves 5 on the two concave dies 3 respectively, then the output shaft of the first hydraulic cylinder 7 is started to drive the stamping punch 8 to descend until it is combined with the corresponding concave die 3 to form stamping work, after stamping is completed, the output shaft of the first hydraulic cylinder 7 is retracted to separate the concave die 3 and the stamping punch 8, then the output shaft of the corresponding first double-shaft air cylinder 17 is retracted to move the material blocking piece 18 horizontally to above the corresponding concave die 3, at this time, the stamped base material is blocked by the material blocking piece 18, and then the output shaft of the second hydraulic cylinder 11 is retracted to separate the supporting flat plate 12 from the corresponding concave die 3;

[0030] Subsequently, the first reduction motor is started in the forward direction, the vertical rotating shaft 13 is rotated through the meshing of the first gear and the second gear, when the connecting strip 14 is rotated by 180°, the first reduction motor is turned off, at this time, the positions of the two concave dies 3 are exchanged, then the output shaft of the second hydraulic cylinder 11 is extended to re-raise the supporting flat plate 12 to contact the bottom of the corresponding concave die 3, then the next stamping work is continued by starting the output shaft of the first hydraulic cylinder 7, at the same time, the other side of the stamped base material can be taken out, when taking out, the corresponding second reduction motor is started in the forward direction, the corresponding horizontal rotating shaft 16 is rotated through the meshing of the third gear and the fourth gear, then the corresponding concave die 3 can be rotated, when the concave die 3 is rotated by 180°, the corresponding second reduction motor is turned off, then the output shaft of the corresponding first double-shaft air cylinder 17 is extended to take away the material blocking piece 18 from below the concave die 3, at this time, the stamped base material in the material placing groove 5 directly falls into the material receiving vehicle below, then the second reduction motor is started in the reverse direction to rotate the concave die 3 to the original state, then the next base material to be stamped is placed, until the stamping on the other side is completed, then the first reduction motor is started in the reverse direction to rotate the vertical rotating shaft 13, when the connecting strip 14 is rotated by 180°, the position exchange of the two concave dies 3 is completed, then the stamping work is continued, at the same time, the other side of the stamped base material is taken out, and so on until the stamping work is completed.

[0031] When the concave die 3 is rotated by 180° and the stamped base material in the concave die 3 automatically falls off, if the stamped base material is stuck in the concave die 3 and cannot fall off automatically, the output shaft of the second double-shaft air cylinder 20 is extended to drive the two material pushing rods 22 to descend, finally the stamped base material is pushed out through the corresponding material pushing hole 10 to fall into the material receiving vehicle.

[0032] Compared with the related art, the flower basket stamping forming equipment has the following beneficial effects:

[0033] The utility model provides a flower basket stamping forming equipment, through the cooperation of two female die 3 and a stamping male die 8 of setting, can use one female die 3 and stamping male die 8 to carry out stamping work, simultaneously, use the rotation of horizontal rotating shaft 16, drive another female die 3 to overturn, can make the base material that has been stamped to fall to the receiving car in female die 3 from the automatic, then again overturn it and put down the next piece base material to be stamped, whole material taking and material discharging process all do not need to operate below stamping male die 8, thereby under the condition of not low work efficiency, increase the safety performance of actual operation of staff, bring certain guarantee to the personal safety of staff.

[0034] The above is only the embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion using the utility model specification and the attached drawing contents, or direct or indirect application in other related technical fields, are also included in the patent protection range of the utility model.

Claims

1. A flower basket press forming apparatus comprising a load bearing main plate, characterized by, The side of the load-bearing main plate is fixedly installed with a horizontal support, the upper side of the horizontal support is provided with two concave molds, the upper side of the two concave molds is provided with a stamping convex mold, the stamping convex mold is matched with the two concave molds, the top of the two concave molds is provided with a feeding groove, the bottom inner wall of the two feeding grooves is provided with a plurality of stamping grooves, the bottom of the stamping convex mold is fixedly installed with a plurality of stamping convex, the plurality of stamping convex is matched with the plurality of stamping grooves respectively. The side of the load-bearing main plate is fixedly installed with a horizontal support, the upper side of the horizontal support is provided with two concave molds, the upper side of the two concave molds is provided with a stamping convex mold, the stamping convex mold is matched with the two concave molds, the top of the two concave molds is provided with a feeding groove, the bottom inner wall of the two feeding grooves is provided with a plurality of stamping grooves, the bottom of the stamping convex mold is fixedly installed with a plurality of stamping convex, the plurality of stamping convex is matched with the plurality of stamping grooves respectively.

2. The flower basket press forming apparatus according to claim 1, wherein The bottom of the horizontal support is fixedly installed with a second hydraulic cylinder, the output shaft of the second hydraulic cylinder penetrates through the horizontal support and is movably connected with the horizontal support, the output shaft of the second hydraulic cylinder is fixedly installed with a supporting flat plate, and the supporting flat plate is in contact with the bottom of the corresponding concave mold.

3. The flower basket press forming apparatus according to claim 1, wherein The side of the load-bearing main plate is fixedly installed with a horizontal support, the upper side of the horizontal support is provided with two concave molds, the upper side of the two concave molds is provided with a stamping convex mold, the stamping convex mold is matched with the two concave molds, the top of the two concave molds is provided with a feeding groove, the bottom inner wall of the two feeding grooves is provided with a plurality of stamping grooves, the bottom of the stamping convex mold is fixedly installed with a plurality of stamping convex, the plurality of stamping convex is matched with the plurality of stamping grooves respectively.

4. The flower basket press forming apparatus according to claim 1, wherein The bottom of the horizontal support is fixedly installed with a first speed reduction motor, the output shaft of the first speed reduction motor is fixedly installed with a first gear, the vertical rotating shaft is fixedly provided with a second gear, and the first gear is engaged with the second gear.

5. The flower basket press forming apparatus according to claim 1, wherein The two concave molds are fixedly installed with a second speed reduction motor, the output shaft of the second speed reduction motor is fixedly provided with a third gear, the horizontal rotating shaft is fixedly provided with a fourth gear, and the two third gears are engaged with the two fourth gears respectively.

6. The flower basket press forming apparatus of claim 1, wherein, ​

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