Continuous casting oxygen-free copper rod traction machine

By improving the clamping and cooling components, the swaying problem of the traction machine during operation was solved, achieving stable control of copper rod tension and efficient operation of the equipment, thus improving the production quality and efficiency of oxygen-free copper rods.

CN224101794UActive Publication Date: 2026-04-10JIANGSU JUNYI ELECTRICAL MACHINERY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Early traction machine technology suffered from shaking during operation, making it difficult to monitor and adjust the tension of the copper rod in real time, and also failing to meet the production requirements of high-quality oxygen-free copper rods.

Method used

The clamping assembly utilizes a hydraulic module, support block, power roller, and pressure roller linked with a rotary motor, pressure sensor, and microprocessor. Combined with the cooling assembly, which includes a ring shell, filter plate, thermal sensor, turbine air pump, and microprocessor, the key components are cooled by an air-cooling system, ensuring the stability and normal operation of the equipment.

Benefits of technology

This ensures the stability of the equipment during operation, enabling it to withstand the tension and vibration during copper rod traction, maintain the copper rod tension within the set range, extend the equipment's service life, and improve production efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a continuous casting oxygen-free copper rod traction machine which comprises a base shell and a clamping assembly arranged in a base, an opening is formed in the upper end of the base shell, and the clamping assembly is used for ensuring the stability of equipment in the operation process. The cooling assembly is arranged at the bottom end of the base shell and used for guaranteeing normal operation and the service life of equipment, and a leveling module is arranged at the lower end of the base. The utility model belongs to the technical field of mechanical equipment, and particularly relates to a continuous casting oxygen-free copper rod traction machine.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to mechanical equipment technical field especially relates to a continuous casting oxygen -free copper pole traction machine. BACKGROUND

[0002] With the rapid development of electric power, electronics and other industries, the demand for oxygen-free copper rod is increasing. Oxygen-free copper rod has high conductivity, good mechanical properties and other advantages, and is widely used in wire and cable, transformer and other fields. Continuous casting process is an important method for producing oxygen-free copper rod, and the traction machine is a key equipment in the continuous casting production line, which is crucial to ensure the quality and production efficiency of the copper rod.

[0003] Early traction machine technology is relatively simple, with limited traction speed and precision, making it difficult to meet the production requirements of high-quality oxygen-free copper rod for precise control of traction speed. Moreover, the equipment will sway during operation, making it difficult to realize real-time monitoring and adjustment of the tension of the copper rod,

[0004] The market demand for oxygen-free copper rod shows a trend of diversification and high-end, not only requiring higher quality of copper rod, but also higher requirements for production efficiency and cost control. In order to occupy an advantage in the market competition, enterprises need to continuously improve the performance of continuous casting production equipment, and the traction machine as one of the core equipment, its technological upgrading and innovation have become the focus of enterprises. INVENTION CONTENTS

[0005] In view of the above situation, in order to overcome the defect of the existing technology equipment in the running process.

[0006] The utility model adopts the technical scheme as follows: a continuous casting oxygen-free copper rod traction machine, including base shell, the base shell upper end opening and the clamping assembly that sets up in the base, the clamping assembly is used for ensuring the stability of the equipment during operation, still including the cooling assembly that sets up in the base shell bottom, the cooling assembly is used for guaranteeing the normal operation and service life of the equipment, the base lower extreme is equipped with the leveling module.

[0007] Further, the clamping assembly includes a hydraulic module, a support block, a power roller and a pressure roller, the inside of the base shell is symmetrically provided with a positioning groove along the central axis of the base shell, the hydraulic module is fixedly connected inside the positioning groove, the support block is fixedly connected to the power end of the hydraulic module, springs are arranged between the hydraulic modules, the other end of the hydraulic module is communicated with the hydraulic pump through a conduit, a groove is formed in the opposite side of the support block, the power roller is arranged through one end of the groove, the protruding end of the power roller is power connected with the power end of the rotary motor, the rotary motor is fixedly connected to the outside of the support block, the pressure roller is rotatably arranged in the other end of the groove, and a pressure sensor is arranged on the pressure roller.

[0008] Further, the cooling assembly comprises a ring shell and a filter plate, the base shell is provided with an air outlet at the bottom end, the ring shell is fixed to the inner side of the air outlet, and the filter plate is fixed to the outer side of the ring shell.

[0009] Further, the leveling module comprises an adjusting foot and a pressure bearing block, the adjusting foot is threadedly connected to the lower end of the base, and the pressure bearing block is fixed to the lower end of the adjusting foot.

[0010] Further, the base shell is provided with a microprocessor on the outer side, and a thermosensitive sensor on the inner side, the thermosensitive sensor is electrically connected to the microprocessor through a wire, and the turbine air pump is electrically connected to the microprocessor through a wire.

[0011] Further, the pressure sensitive sensor is electrically connected to the microprocessor through a wire, and the hydraulic pump is electrically connected to the microprocessor through a wire.

[0012] Further, an adsorption cavity is formed between the inner side of the air outlet and the filter plate, and a plurality of adsorption membranes are arranged in the adsorption cavity.

[0013] After the above structure is adopted, the beneficial effects of the present application are as follows:

[0014] (1) The hydraulic module, the supporting block, the power roller and the pressure bearing roller in the clamping assembly are linked with the rotating motor, the pressure sensitive sensor and the microprocessor, so as to ensure the stability of the equipment during operation, and to withstand the tension and vibration when the copper rod is pulled.

[0015] (2) The ring shell and the filter plate in the cooling assembly are linked with the thermosensitive sensor, the turbine air pump and the microprocessor, and the key components such as the traction wheel and the motor are cooled by the air cooling system, so as to ensure the normal operation and service life of the equipment.

[0016] (3) The power roller and the pressure bearing roller driven by the rotating motor of different speeds are clamped with each other, the speed of the traction wheel or the braking force of the braking device is adjusted, the tension of the copper rod is kept within the set range, and the fluctuation of the copper rod tension is minimized under different production conditions. BRIEF DESCRIPTION OF DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, together with the embodiments of the present application, to explain the present application, and do not constitute a limitation on the present application.

[0018] Figure 1 It is a schematic diagram of the whole structure of the present application;

[0019] Figure 2 Fig. 2 is a schematic diagram of a half cut of the overall structure of the utility model Figure 1 ;

[0020] Figure 3 Fig. 2 is a schematic diagram of a half cut of the overall structure of the utility model Figure 2 ;

[0021] Figure 4 Fig. 3 is an exploded schematic diagram of the overall structure of the utility model

[0022] Figure 5 Fig. 4 is a schematic diagram of a half cut of the partial structure of the utility model

[0023] Figure 6 Fig. 5 is an enlarged view of A of Fig. 4. Figure 3

[0024] In the drawings: 1, base shell, 2, hydraulic module, 3, support block, 4, power roller, 5, pressure roller, 6, spring, 7, rotary motor, 8, adjusting foot, 9, pressure block, 10, ring shell, 11, filter plate, 12, booster cavity, 13, exhaust port, 14, adsorption cavity. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0026] It should be noted that, in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0027] As shown in Figure 1 A continuous casting oxygen-free copper rod traction machine comprises a base shell 1, an opening at the upper end of the base shell 1, and a clamping assembly arranged in the base, the clamping assembly being used to ensure the stability of the equipment during operation; the machine further comprises a cooling assembly arranged at the bottom end of the base shell 1, the cooling assembly being used to ensure the normal operation and service life of the equipment, and a leveling module is arranged at the lower end of the base.

[0028] As shown in Figures 2-4 ​As shown in Figure 6, the clamping assembly includes a hydraulic module 2, a support block 3, a power roller 4, and a pressure roller 5. The inner side of the base shell 1 is symmetrically provided with positioning grooves along the central axis of the base shell 1. The hydraulic module 2 is fixed inside the positioning groove. The support block 3 is fixed to the power end of the hydraulic module 2. A spring 6 is provided between the hydraulic modules 2. The other end of the hydraulic module 2 is connected to the hydraulic pump through a conduit. A groove is provided on the opposite side of the support block 3. The power roller 4 is installed through one end of the groove. The extended end of the power roller 4 is poweredly connected to the power end of the rotary motor 7. The rotary motor 7 is fixed to the outside of the support block 3. The pressure roller 5 is rotatably installed inside the other end of the groove. A pressure sensor is provided on the pressure roller 5. The frame design of the base shell 1 should facilitate the installation and maintenance of each component and reserve reasonable maintenance space.

[0029] The leveling module includes an adjusting foot 8 and a pressure block 9. The adjusting foot 8 is threaded to the lower end of the base, and the pressure block 9 is fixed to the lower end of the adjusting foot 8. The hydraulic module 2, support block 3, power roller 4, and pressure roller 5 in the clamping assembly are linked with the rotary motor 7, pressure sensor, and microprocessor to ensure the stability of the equipment during operation and to withstand the tension and vibration during the traction of the copper rod. Through the mutual clamping of the power roller 4 and pressure roller 5 driven by multiple sets of rotary motors 7 at different speeds, the speed of the traction wheel or the braking force of the braking device is adjusted to keep the tension of the copper rod within the set range, ensuring that the fluctuation of the copper rod tension is minimized under different production conditions.

[0030] like Figures 3-6 As shown, the cooling assembly includes an annular shell 10 and a filter plate 11. An air outlet is provided at the bottom of the base shell 1. The annular shell 10 is fixed to the inner side of the air outlet, and the filter plate 11 is fixed to the outer side of the annular shell 10. A closed pressurization chamber 12 is provided inside the annular shell 10. An exhaust port 13 is provided at the bottom of the pressurization chamber 12. One end of the pressurization chamber 12 is connected to the turbine air pump through a conduit.

[0031] The base shell 1 has a microprocessor on its outer side and a thermal sensor on its inner side. The thermal sensor is electrically connected to the microprocessor via wires. The turbine air pump, pressure sensor, and hydraulic pump are also electrically connected to the microprocessor via wires. An adsorption chamber 14 is formed between the inner side of the air outlet and the filter plate 11. Several adsorption membranes are spaced apart in the adsorption chamber 14. The air cooling system cools key components such as the traction wheel and motor to ensure the normal operation and service life of the equipment.

[0032] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents. In general, if a person skilled in the art is inspired by the present application, without departing from the purpose of the present application, without creative design, similar structure and embodiments of the technical scheme should belong to the protection scope of the present application.

Claims

1. A continuous casting oxygen-free copper rod puller characterized by: The utility model provides a kind of equipment for the stability of device in the process of running is ensured, and the normal operation and service life of device are guaranteed, and the utility model discloses a kind of equipment, including base shell, the base shell upper end opening, and be arranged in base clamping component, the clamping component is used to ensure the stability of device in the process of running;It also includes the cooling component of the base shell bottom end, the cooling component is used to guarantee the normal operation and service life of device, the base lower end is equipped with leveling module;The clamping component includes hydraulic module, support block, power roller and pressure roller, the inside of base shell is symmetrically equipped with positioning groove along the central axis of base shell, the hydraulic module is fixedly connected in positioning groove, the power end of support block is fixedly connected to hydraulic module, spring is equipped between the hydraulic module, the other end of hydraulic module is communicated with hydraulic pump by conduit, the opposite side of support block is provided with recess, power roller is arranged in one end recess, the protruding end of power roller is power connected with the power end of rotary motor, the rotary motor is fixedly connected to the outside of support block, pressure roller is rotatably arranged in the recess of the other end, and pressure roller is equipped with pressure sensor.

2. A continuous casting oxygen-free copper rod pulling machine according to claim 1, characterized in that: The leveling module includes adjusting foot and pressure block, the adjusting foot is threadedly connected to the lower end of the base, and the pressure block is fixedly connected to the lower end of the adjusting foot.

3. A continuous casting oxygen-free copper rod pulling machine according to claim 2, characterized in that: The cooling component includes ring shell and filter plate, the bottom end of the base shell is provided with air outlet, the ring shell is fixedly connected to the inner side of the air outlet, the filter plate is fixedly connected between the outer side of the ring shell, the closed booster cavity is formed in the ring shell, the exhaust port is formed in the bottom end of the booster cavity, and the booster cavity is communicated with the turbine air pump by conduit.

4. A continuous casting oxygen-free copper rod pulling machine according to claim 3, characterized in that: The microprocessor is arranged on the outer side of the base shell, the heat-sensitive sensor is arranged on the inner side of the base shell, the heat-sensitive sensor is electrically connected with the microprocessor by wire, and the turbine air pump is electrically connected with the microprocessor by wire.

5. A continuous casting oxygen-free copper rod pulling machine according to claim 4, characterized in that: The pressure sensor is electrically connected with the microprocessor by wire, and the hydraulic pump is electrically connected with the microprocessor by wire.

6. A continuous casting oxygen-free copper rod pulling machine according to claim 5, characterized in that: The adsorption cavity is formed between the inner side of the air outlet and the filter plate, and a plurality of adsorption membranes are arranged in the adsorption cavity. The adsorption cavity is formed between the inner side of the air outlet and the filter plate, and a plurality of adsorption membranes are arranged in the adsorption cavity.