Welding device for metal window manufacturing

Abstract

The utility model provides a welding device for metal window manufacturing, which relates to the technical field of metal window manufacturing welding and comprises a welding box, a welding table mounted at the bottom end in the welding box, a support frame arranged at the top of the welding table, a welding machine arranged at the top of the support frame and a welding head mounted at the bottom of the welding machine. The control case is installed at the outer end of the welding box, and the position adjusting assembly is arranged at the top of the welding table. According to the welding device for metal window manufacturing, front-back and left-right movement adjustment can be conducted on the welding machine and the welding head through the position adjusting assembly, so that the welding head and a welding point of a metal window are aligned and welded, the welding speed of the metal window is increased, the purposes of saving time and labor are achieved, and the working efficiency of metal window manufacturing is improved; and exhausted gas can be adsorbed and purified through the purification assembly, peculiar smell and harmful gas generated by welding can be effectively removed, the situation that workers inhale the gas to harm the body health is avoided, and the situation that the harmful gas pollutes the environment and influences the air quality during working can be reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to metal window manufacturing welding technical field, concretely is a kind of welding device for metal window manufacturing. BACKGROUND

[0002] Metal window is important component in building envelope system and important component of building shape, metal window manufacturing welding device refers to the equipment for the welding of metal door and window parts, its main role is to connect metal materials together, increase the strength and stability of door and window structure, play a crucial role in the manufacturing process, it can improve the connection strength, sealing and stability of door and window, ensure the quality and performance of door and window, in the process of existing metal window manufacturing welding, a large amount of harmful waste gas and sputtering waste residue are generated, these waste gas can enter the body of operator through respiratory system, cause damage to human body, and waste residue sputtering on human body also has the risk of causing scald to personnel, therefore, metal window welding is usually carried out in closed box. SUMMARY

[0003] The utility model solves technical problems in that provide a kind of welding device for metal window manufacturing, by positioner component can be moved to the front and back, left and right of welding machine and welding head adjustment, make its welding head and the welding point of metal window alignment welding, accelerate the welding speed of metal window, reach the purpose of time saving and labour saving, improve the work efficiency degree of metal window manufacturing, and by purification component can be adsorbed purification to the gas discharged, can effectively remove the peculiar smell and harmful gas generated by welding, avoid that staff inhale harmful to health, also can reduce harmful gas working pollution environment, influence air quality.

[0004] The technical problems solved by the utility model are solved by the following technical solutions:

[0005] A kind of welding device for metal window manufacturing, it include: welding box, welding table is installed at the bottom end in the welding box, support frame is set at the top of the welding table, welding machine is set at the top of the support frame, welding head is installed at the bottom of the welding machine, control machine case is installed at the outer end of the welding box, positioner component is set at the top of the welding table, the positioner component includes: stepper motor, threaded screw rod, through-hole, silk cover, electric push rod, push block and to block, purification component is set at the outer end one side of the welding box, the purification component includes: welding fume purifier, smoke suction fan, air inlet pipe, smoke suction pipe, smoke suction cover, activated carbon filter and exhaust pipe.

[0006] Preferably, a stepping motor is mounted on one side of the top of the support frame, a threaded lead screw is mounted at the output end of the stepping motor, through holes are formed on both sides of the outer end of the welding machine, a lead screw sleeve is mounted inside the welding machine, the threaded lead screw penetrates through the through holes and is screwed with the lead screw sleeve, an electric push rod is mounted on one side of the top of the welding table, a push block is mounted at the output end of the electric push rod, and a supporting block is mounted on the other side of the top of the support frame.

[0007] Preferably, a welding fume purifier is arranged on one side of the outer end of the welding box, a smoke suction fan is mounted on the top of the welding fume purifier, an air inlet pipe is mounted on the top of the smoke suction fan, a smoke suction pipe is arranged on the top of the air inlet pipe, a smoke suction cover connected with the smoke suction pipe is mounted on the top of the welding box, an activated carbon filter is mounted inside the welding fume purifier, and an air outlet pipe is mounted on one side of the bottom of the welding fume purifier.

[0008] Preferably, a supporting block is mounted on the other side of the top of the support frame, and a bearing is mounted on the inner side of the supporting block and rotationally connected with the threaded lead screw.

[0009] Preferably, a slide rail is mounted on the other side of the top of the welding table, and a sliding groove is formed on the other side of the bottom of the support frame and slidably connected with the slide rail.

[0010] Preferably, two L-shaped limiting blocks are mounted on the top of the welding table, clamping cylinders are mounted on the outer ends of the two limiting blocks, and clamping blocks are mounted at the ends of the telescopic rods of the clamping cylinders.

[0011] Preferably, a connecting pipe is fixedly mounted between the air inlet pipe and the smoke suction pipe by bolts, a fire-retardant net is mounted inside the connecting pipe, and a filter element is mounted at the bottom of the fire-retardant net.

[0012] The utility model discloses a welding machine and welding head position adjusting assembly, welding machine and welding head position adjusting assembly can be used for the metal window welding machine.

[0013] The welding machine and welding head position adjusting assembly can move and adjust the welding head and the welding point of the metal window, thereby accelerating the welding speed of the metal window, saving time and labor, and improving the work efficiency of the metal window manufacturing.

[0014] The purification assembly can adsorb and purify the discharged gas, effectively remove the peculiar smell and harmful gas generated during welding, avoid the staff from inhaling the harmful gas and affecting the air quality, and reduce the harmful gas pollution of the environment. DRAWINGS

[0015] Figure 1 It is the whole structure schematic diagram of the utility model.

[0016] Figure 2 It is the whole section schematic diagram of the utility model.

[0017] Figure 3 The utility model discloses a welding table profile schematic view.

[0018] Figure 4 The utility model discloses a welding table structure schematic view.

[0019] Figure 5 The utility model discloses a welding machine structure schematic view.

[0020] Figure 6 The utility model discloses a support frame structure schematic view.

[0021] Figure 7 The utility model discloses a Figure 4 The utility model discloses a middle A place enlarged structure schematic view.

[0022] Figures 1-7 1, welding box; 101, welding table; 102, support frame; 103, welding machine; 104, welding head; 105, control machine case; 2, stepper motor; 201, threaded screw rod; 202, through -hole; 203, silk cover; 204, electric push rod; 205, push block; 206, to block; 207, support block; 208, slide rail; 209, sliding slot; 3, limit block; 301, clamping cylinder; 302, clamping block; 4, welding fume purifier; 401, smoke suction fan; 402, air inlet pipe; 403, smoke suction pipe; 404, smoke suction cover; 4041, activated carbon filter; 405, exhaust pipe; 406, connecting pipe; 407, fire -resistant net; 408, filter element. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0024] The present application will be described in detail below with reference to the drawings and specific embodiments. EMBODIMENTS

[0025] As Figures 1-7As shown, a metal window manufacturing welding device comprises a welding box 1, a welding table 101 installed at the bottom end inside the welding box 1, a support frame 102 arranged at the top of the welding table 101, a welding machine 103 arranged at the top of the support frame 102, a welding head 104 installed at the bottom of the welding machine 103, a control machine box 105 installed at the outer end of the welding box 1, a positioning assembly arranged at the top of the welding table 101, the positioning assembly comprising a stepping motor 2, a threaded screw rod 201, a through hole 202, a silk sleeve 203, an electric push rod 204, a push block 205 and a supporting block 206, a purification assembly arranged at one side of the outer end of the welding box 1, the purification assembly comprising a welding fume purifier 4, a smoke suction fan 401, an air inlet pipe 402, a smoke suction pipe 403, a smoke suction cover 404, an activated carbon filter 4041 and an exhaust pipe 405.

[0026] Wherein, two L-shaped limit blocks 3 are installed at the top of the welding table 101, clamping cylinders 301 are installed at the outer ends of the two limit blocks 3, clamping blocks 302 are installed at the ends of the telescopic rods of the clamping cylinders 301, when welding the metal window, open the door on the outer side of the welding box 1, place the metal window on the limit blocks 3 at the top of the welding table 101, and start the clamping cylinder 301 to work, the clamping cylinder 301 drives the telescopic rod to push the clamping block 302 to move towards the metal window, so that the clamping block 302 can contact the outer side of the metal window and clamp it, ensuring that the metal window is placed stably on the welding table 101, avoiding displacement of the metal window affecting the welding quality.

[0027] Wherein, a stepping motor 2 is installed at one side of the top of the support frame 102, a threaded screw rod 201 is installed at the output end of the stepping motor 2, through holes 202 are formed at the two sides of the outer end of the welding machine 103, a silk sleeve 203 is installed inside the welding machine 103, the threaded screw rod 201 is threadedly connected with the silk sleeve 203 through the through holes 202, an electric push rod 204 is installed at one side of the top of the welding table 101, a push block 205 is installed at the output end of the electric push rod 204, and a supporting block 206 connected with the push block 205 is installed at one side of the bottom of the support frame 102.

[0028] After the metal window is fixed on the welding table 101, the box door outside the welding box 1 is closed, the box door is provided with an observation window, a transparent welding filter is embedded and installed in the observation window, and the welding machine 103 is connected with the control machine box 105 through a wire in use, the step motor 2 is started to work through the control machine box 105 during welding, the step motor 2 can drive the threaded screw rod 201 to rotate forward or reversely, the threaded screw rod 201 is threadedly rotated with the sleeve 203, the welding machine 103 and the welding head 104 can be driven to move left and right to align with the welding position of the metal window, and after the welding of the welding points on one side of the metal window is completed, the electric push rod 204 can drive the support frame 102, the welding machine 103 and the welding head 104 to move forward and backward, so that the welding of the welding points on the other side of the metal window is completed, the welding speed of the metal window is accelerated, the purpose of saving time and labor is achieved, and the work efficiency of the metal window manufacturing is improved.

[0029] During the welding process, the position of the metal window can be observed through the observation window, the welding head 104 is conveniently controlled to move and align with the welding position of the metal window, the welding filter can block strong ultraviolet rays and infrared rays, so that the eyes are protected from strong light, and sufficient visible light is allowed to pass through, so that the welder can observe the welding points, and harmful waste gas generated during the welding process is prevented from being dispersed in the working environment, and the waste slag is also shielded in the welding box 1 during sputtering, so that the risk of scalding personnel is avoided.

[0030] The support block 207 is installed on the other side of the top of the support frame 102, bearings are installed on the inner side of the support block 207 and are in rotating connection with the threaded screw rod 201, when the threaded screw rod 201 is driven by the step motor 2 to rotate forward or reversely, the other end of the threaded screw rod 201 is in rotating connection with the support block 207 through the bearings, so that the threaded screw rod 201 is stably placed and normally rotates.

[0031] The support block 207 is installed on the other side of the top of the support frame 102, bearings are installed on the inner side of the support block 207 and are in rotating connection with the threaded screw rod 201, when the threaded screw rod 201 is driven by the step motor 2 to rotate forward or reversely, the other end of the threaded screw rod 201 is in rotating connection with the support block 207 through the bearings, so that the threaded screw rod 201 is stably placed and normally rotates.

[0032] The welding box 1 is provided with a welding fume purifier 4 on one side of the outer end, the welding fume purifier 4 is provided with a smoke suction fan 401 on the top, the smoke suction fan 401 is provided with an air inlet pipe 402 on the top, the air inlet pipe 402 is provided with a smoke suction pipe 403 on the top, the welding box 1 is provided with a smoke suction cover 404 connected with the smoke suction pipe 403 on the top, the welding fume purifier 4 is provided with an activated carbon filter 4041 inside, and the welding fume purifier 4 is provided with an exhaust pipe 405 on one side of the bottom.

[0033] After the harmful gas generated by welding is spread inside the welding box 1, the smoke hood 404 is used in communication with the welding box 1, the smoke suction fan 401 is started to work, the smoke suction fan 401 generates suction force on the air inlet pipe 402, the smoke suction pipe 403, the smoke hood 404 and the inside of the welding box 1, and the harmful gas in the welding box 1 is extracted and discharged into the welding smoke purifier 4 through the smoke hood 404, the smoke suction pipe 403, the air inlet pipe 402 and the smoke suction fan 401, and the discharged gas can be adsorbed and purified by the activated carbon filter 4041 in the welding smoke purifier 4, which can effectively remove the odor and harmful gas generated by welding, avoid workers inhaling harmful gas, reduce harmful gas pollution of the environment and affect air quality, and the purified gas is discharged from the exhaust pipe 405 outside the welding smoke purifier 4.

[0034] The air inlet pipe 402 and the smoke suction pipe 403 are connected by the connecting pipe 406, and the connecting pipe 406 is internally provided with the fire-retardant net 407 and the filter element 408.

[0035] The air inlet pipe 402 and the smoke suction pipe 403 are connected by the connecting pipe 406, and the connecting pipe 406 is internally provided with the fire-retardant net 407 and the filter element 408.

[0036] The connecting pipe 406 can be flexibly detached, so that the fire-retardant net 407 and the filter element 408 in the connecting pipe 406 can be easily detached for cleaning or replacement, to ensure smooth use of the connecting pipe 406 with the air inlet pipe 402 and the smoke suction pipe 403.

[0037] Working principle:

[0038] When welding the metal window, open the box door outside the welding box 1, place the metal window on the limiting block 3 on the top of the welding table 101, and start the clamping cylinder 301 to work. The clamping cylinder 301 drives the telescopic rod to push the clamping block 302 to move to the metal window, so that the clamping block 302 can contact the outside of the metal window and be clamped, to ensure that the metal window is placed stably on the welding table 101 and avoid displacement of the metal window affecting the welding quality.

[0039] After the metal window is fixed on the welding table 101, the box door outside the welding box 1 is closed, the box door is provided with an observation window, a transparent welding filter is embedded and installed in the observation window, and the welding machine 103 is connected with the control machine box 105 through a wire in use. When welding, the control machine box 105 is started to drive the stepping motor 2 to work, the stepping motor 2 can drive the threaded screw rod 201 to rotate forward or reversely, so that the threaded screw rod 201 and the thread sleeve 203 are threaded, and then the welding machine 103 and the welding head 104 can be driven to move left and right to align with the welding position of the metal window. The control machine box 105 controls the welding machine 103 to start, that is, the welding head 104 can weld the welding position of the metal window, and after the welding of the welding points on one side of the metal window is completed, the electric push rod 204 can drive the support frame 102, the welding machine 103 and the welding head 104 to move forward and backward, so as to facilitate the welding work of the welding points on the other side of the metal window, speed up the welding speed of the metal window, save time and labor, improve the work efficiency of the metal window manufacturing (it should be noted that the welding machine 103 and the welding head 104 are mature products in the art, which can be directly purchased from the market, and the working principle thereof is clear to those skilled in the art, and the working principle of the welding machine 103 and the welding head 104 will not be described here).

[0040] After the harmful gas generated by welding is dispersed in the welding box 1, the smoke hood 404 is used in communication with the welding box 1, the smoke hood 404 is started to work, the smoke hood 404 generates suction on the air inlet pipe 402, the smoke pipe 403, the smoke hood 404 and the welding box 1, and the harmful gas in the welding box 1 is extracted and discharged into the welding fume purifier 4 through the smoke hood 404, the smoke pipe 403, the air inlet pipe 402 and the smoke hood 404. The activated carbon filter 4041 in the welding fume purifier 4 can adsorb and purify the discharged gas, effectively remove the odor and harmful gas generated by welding, avoid the staff from inhaling harmful gas, reduce the harmful gas pollution of the environment, affect the air quality, and the purified gas is discharged from the exhaust pipe 405 outside the welding fume purifier 4.

[0041] In the above embodiments, the description of each embodiment has its own emphasis, and the parts not described in detail in a certain embodiment can be referred to the related description of other embodiments.

[0042] The welding device for manufacturing metal windows provided by the embodiments of the present application is described in detail above, and the principles and implementation manners of the present application are described by applying specific examples. The above embodiment descriptions are only used to help understand the technical solutions of the present application and the core ideas thereof. It should be understood by those skilled in the art that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features thereof can be replaced equivalently, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A welding apparatus for manufacturing metal windows, characterized in that, Include: Welding box (1); Welding table (101) is installed at the bottom of the welding box (1) inside; Support frame (102) is arranged on the top of the welding table (101); Welding machine (103) is arranged on the top of the support frame (102), and the bottom of the welding machine (103) is provided with welding head (104); The control machine box (105) is installed at the outer end of the welding box (1); The positioner is arranged on the top of the welding table (101), and the positioner comprises: stepper motor (2), threaded screw rod (201), through hole (202), silk sleeve (203), electric push rod (204), push block (205) and supporting block (206); The purification assembly is arranged on one side of the outer end of the welding box (1), and the purification assembly comprises: welding fume purifier (4), smoke suction fan (401), air inlet pipe (402), smoke suction pipe (403), smoke suction cover (404), activated carbon filter (4041) and exhaust pipe (405).

2. The welding apparatus for manufacturing a metal window according to claim 1, wherein The stepper motor (2) is installed on one side of the top of the support frame (102), the output end of the stepper motor (2) is provided with a threaded screw rod (201), the welding machine (103) is provided with a through hole (202) on both sides of the outer end, the welding machine (103) is provided with a silk sleeve (203) inside, the threaded screw rod (201) is connected with the silk sleeve (203) in screw thread through the through hole (202), the electric push rod (204) is installed on one side of the top of the welding table (101), the output end of the electric push rod (204) is provided with a push block (205), and the supporting block (206) connected with the push block (205) is installed on one side of the bottom of the support frame (102).

3. The welding apparatus for manufacturing a metal window according to claim 1, wherein The welding fume purifier (4) is arranged on one side of the outer end of the welding box (1), the welding fume purifier (4) is provided with a smoke suction fan (401) on the top, the smoke suction fan (401) is provided with an air inlet pipe (402) on the top, the air inlet pipe (402) is provided with a smoke suction pipe (403) on the top, the welding box (1) is provided with a smoke suction cover (404) connected with the smoke suction pipe (403) on the top, the welding fume purifier (4) is provided with an activated carbon filter (4041) inside, and the welding fume purifier (4) is provided with an exhaust pipe (405) on one side of the bottom.

4. The welding apparatus for manufacturing a metal window according to claim 2, wherein The supporting block (207) is installed on the other side of the top of the support frame (102), and the bearing rotatingly connected with the threaded screw rod (201) is installed in the inner side of the supporting block (207).

5. The welding apparatus for manufacturing a metal window according to claim 2, wherein The slide rail (208) is installed on the other side of the top of the welding table (101), and the slide groove (209) slidingly connected with the slide rail (208) is arranged on the other side of the bottom of the support frame (102).

6. The welding apparatus for manufacturing a metal window according to claim 1, wherein The welding table (101) is provided with two L-shaped limit blocks (3) on the top, and the clamping cylinder (301) is arranged on the outer end of the two limit blocks (3).

7. The welding apparatus for manufacturing a metal window according to claim 3, wherein The connecting pipe (406) is fixedly installed between the air inlet pipe (402) and the smoking pipe (403) by bolts, the fire-retardant net (407) is installed inside the connecting pipe (406), and the filter core (408) is installed at the bottom of the fire-retardant net (407).

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