Hot-pressing integrated forming machine for processing brim of bamboo-woven cap

By designing a hot-press integrated molding machine for processing bamboo woven hat brims, the problem that existing equipment cannot form multi-piece brims in one go has been solved, achieving efficient and stable production of bamboo woven hat brims.

CN224103142UActive Publication Date: 2026-04-10FULUTONG URBAN & RURAL DEVELOPMENT (FUJIAN) GROUP CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FULUTONG URBAN & RURAL DEVELOPMENT (FUJIAN) GROUP CO LTD
Filing Date
2025-04-22
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The existing hot press machine for brim assembly cannot produce multi-piece brim sealing bamboo hats in one go, resulting in the inefficiency in producing the brim of bamboo safety helmets.

Method used

A hot-pressing integrated molding machine for processing the brim of bamboo woven hats was designed, comprising an adjustment mechanism, a heating plate, a base, a brim groove, and a fixing plate. The adjustment mechanism drives the heating plate to fit into the brim of the bamboo woven hat for hot pressing, thus achieving one-time molding.

Benefits of technology

This technology enables the one-time molding of multi-piece edge sealing for bamboo hat brims, improving production efficiency and product quality stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hot-pressing integrated forming machine for processing a brim of a bamboo-woven cap, which relates to the technical field of bamboo-woven cap hot-pressing machinery and comprises a position adjusting mechanism, a heating plate and a base. The cap opening is located in the middle of the base, the multiple sets of fixing plates are fixedly installed on the base, the edge grooves are formed among the multiple sets of fixing plates, the cap opening and the base, and the heating end of the heating plate faces the fixing plates through a position adjusting mechanism to be attached to the brim of the bamboo-woven cap. The bamboo-woven cap has the advantages that when hot pressing treatment is carried out, firstly, the bamboo chips which are oppositely clamped up and down are attached to the brim of the bamboo-woven cap to be connected through glue to be pre-attached to form a cap body structure, then the wearing opening of the bamboo-woven cap faces upwards and is placed in the cap opening to be contained, and the brim part provided with the bamboo chips is attached to the edge groove to be supported; and then the controller electrifies the heating plate to generate heat, and the heating plate is driven by the operation of the position adjusting mechanism to move and is attached to the brim position to be subjected to hot pressing treatment, so that one-time forming is carried out.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bamboo weaving hat hot pressing mechanical technology field more specifically relates to a kind of hot-pressing integrated forming machine for bamboo weaving hat brim processing. BACKGROUND

[0002] Bamboo weaving safety helmet is a kind of safety helmet using bamboo as main material;

[0003] The existing bamboo weaving safety helmet can be made using the structure shown in "application number: 2024217086418, a multi-piece hat brim edge sealing bamboo weaving hat", i.e. using two pieces of bamboo sheet on the hat brim, using glue to be integrally formed by hot pressing;

[0004] The existing bamboo sheet hot pressing equipment "as shown in application number: 2024228080542, a hat brim ring group embryo hot pressing machine", is used to integrally process the upper and lower two pieces of bamboo sheet using hot pressing plate;

[0005] But the hat brim ring group embryo hot pressing machine cannot place the hat body due to structural limitations, so it cannot make the above-mentioned multi-piece hat brim edge sealing bamboo weaving hat in one time, and can only make the edge sealing hat brim composed of bamboo sheet, therefore, a mechanical equipment that can integrally process the multi-piece hat brim edge sealing bamboo weaving hat brim is urgently needed. UTILITY MODEL CONTENT

[0006] The utility model aims at: in order to solve above-mentioned technical problem, the utility model provides a kind of hot-pressing integrated forming machine for bamboo weaving hat brim processing.

[0007] The utility model specifically adopts the following technical solutions to achieve the above-mentioned purpose:

[0008] The utility model provides a kind of hot-pressing integrated forming machine for bamboo weaving hat brim processing, including positioner, heating plate fixed to the output end of positioner, and base arranged below positioner;

[0009] It also includes hat mouth in the middle of base for placing bamboo weaving hat body, multiple fixed plates fixed to base, and along groove formed between multiple fixed plates, hat mouth and base for supporting bamboo weaving hat brim, and heating end of heating plate is towards fixed plate and bamboo weaving hat brim by positioner.

[0010] As a preferred technical solution of the utility model, the along groove is arc-shaped in shape.

[0011] As a preferred technical scheme of the utility model, the position adjusting mechanism comprises a support, a telescopic driver fixed to the support, a support plate fixed to the output end of the telescopic driver, a guide column fixed to the support, and a guide sleeve movably sleeved on the guide column, the guide sleeve penetrating through the opposite sides of the support plate, and the heating plate is fixed to the support plate.

[0012] As a preferred technical scheme of the utility model, the position adjusting mechanism comprises a support, a telescopic driver fixed to the support, a support plate fixed to the output end of the telescopic driver, a guide column fixed to the support, and a guide sleeve movably sleeved on the guide column, the guide sleeve penetrating through the opposite sides of the support plate, and the heating plate is fixed to the support plate.

[0013] As a preferred technical scheme of the utility model, the position adjusting mechanism comprises a support, a telescopic driver fixed to the support, a support plate fixed to the output end of the telescopic driver, a guide column fixed to the support, and a guide sleeve movably sleeved on the guide column, the guide sleeve penetrating through the opposite sides of the support plate, and the heating plate is fixed to the support plate.

[0014] As a preferred technical scheme of the utility model, the position adjusting mechanism comprises a support, a telescopic driver fixed to the support, a support plate fixed to the output end of the telescopic driver, a guide column fixed to the support, and a guide sleeve movably sleeved on the guide column, the guide sleeve penetrating through the opposite sides of the support plate, and the heating plate is fixed to the support plate.

[0015] The utility model has the advantages of the following:

[0016] In the heat treatment, first, the bamboo pieces are pasted on the hat brim of the bamboo hat to be connected by using the upper and lower clamping and the glue, a hat body structure is formed by pre-pasting, the wearing opening of the bamboo hat is placed upwards and is accommodated in the hat opening, the hat brim part provided with the bamboo pieces is supported in the groove, the controller is used for electrifying the heating plate to generate heat, the heating plate is driven to displace by the operation of the position adjusting mechanism and is pasted on the hat brim position for heat treatment, and one-time forming is realized. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a structural schematic view of the utility model;

[0018] Figure 2 is Figure 1 another structural schematic view of the utility model;

[0019] Figure 3 is Figure 1 still another structural schematic view of the utility model.

[0020] Mark: position adjusting mechanism-1, heating plate-2, base-3, hat opening-4, fixed plate-5, groove-6, protruding column-7, column groove-8, base-9, support-11, telescopic driver-12, support plate-13, guide column-14, guide sleeve-15. DETAILED DESCRIPTION

[0021] As Figures 1-3 shown in the utility model, a heat-pressing integrated forming machine for processing a bamboo hat brim is provided, which comprises a position adjusting mechanism 1, a heating plate 2 fixed to the output end of the position adjusting mechanism 1, and a base 3 arranged below the position adjusting mechanism 1.

[0022] Also including the hat mouth 4 in the middle of the base 3 for the straw hat body insertion, a plurality of fixed plates 5 fixed on the base 3, and a groove 6 formed between the plurality of fixed plates 5, the hat mouth 4 and the base 3 for the straw hat brim to fit and support. The heating end of the heating plate 2 is directed towards the fixed plate 5 and the straw hat brim through the positioning mechanism 1. The groove 6 is formed between the top end surface of the base 3 excluding the hat mouth 4 and the space surrounded by the plurality of fixed plates 5 outside the hat mouth 4.

[0023] Also including a controller (which can be a PLC controller) for connecting external power supply to open and close the power supply for the electrical components. The controller is installed on the positioning mechanism 1 of the forming machine.

[0024] During the hot pressing process, the upper and lower clamped bamboo slices are first glued to the straw hat brim to be connected to form a "2024217086418" hat body structure, then the wearing opening of the straw hat is placed upwards and inserted into the hat mouth 4 for accommodation, and the hat brim part provided with the bamboo slices is supported in the groove 6, and the controller is powered to generate heat for the heating plate 2. The heating plate 2 is displaced by the operation of the positioning mechanism 1 and is in contact with the hat brim for hot pressing treatment, thereby forming a one-time molding.

[0025] The groove 6 is arc-shaped on the outside, which can better fit the shape of the hat brim and be more stable. As shown in the figure, the side of the fixed plate 5 facing the hat mouth 4 is concave and arc-shaped.

[0026] The specific structure of the positioning mechanism 1 is as follows:

[0027] The positioning mechanism 1 includes a bracket 11, a telescopic drive 12 fixed on the bracket 11, a support plate 13 fixed to the output end of the telescopic drive 12, a guide column 14 fixed on the bracket 11, and a guide sleeve 15 movably sleeved on the guide column 14. The guide sleeve 15 penetrates through the opposite sides of the support plate 13, and the heating plate 2 is fixed on the support plate 13. The telescopic drive 12 can be a pneumatic cylinder or a hydraulic cylinder, and the controller is electrically connected to the equipment for supplying liquid or gas to the pneumatic cylinder or hydraulic cylinder.

[0028] The telescopic drive 12 can drive the support plate 13 and the heating plate 2 to displace synchronously, and the guide sleeve 15 on the support plate 13 moves on the guide column 14 to stabilize the displacement of the heating plate 2. As shown in the figure, the heating plate 2 displaces upwards and downwards to approach the hat mouth 4 below.

[0029] Also including a protruding column 7 fixed on the fixed plate 5 and a column groove 8 provided on the heating plate 2, the column groove 8 is provided for the protruding column 7 to move in. When the heating plate 2 displaces towards the fixed plate 5, the protruding column 7 is inserted into the column groove 8, which can provide positioning effect to increase the stability and accuracy of the hot pressing position.

[0030] A plurality of groups of protruding columns 7 are fixed on the plurality of groups of fixed plates 5, and a plurality of groups of column grooves 8 are provided on the heating plate 2 to correspond to the plurality of groups of protruding columns 7, and a plurality of groups of positioning components are provided to further improve the stability and accuracy of the hot-pressing position.

[0031] The forming machine is provided with a plurality of groups which are evenly fixed on the top end of the base 9; as shown in the figure, three groups of the hot-pressing integrated forming machine for processing the brim of the bamboo woven hat are evenly arranged in a row, and the plurality of groups of forming machines are jointly arranged on the base 9, so that the compactness of the structure is improved; and it is suitable for mass production and standardized production.

[0032] The control mode of the utility model is controlled by manually starting and closing the switch, and the wiring diagram of the power element and the provision of the power supply are common knowledge in the art, and the utility model is mainly used for protecting the mechanical device, so the control mode and the wiring arrangement of the utility model are not explained in detail.

[0033] The basic principles and main features of the utility model and the advantages of the utility model are shown and described above, and it is obvious for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0034] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, and those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can be properly combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A hot-pressing integrated forming machine for processing the brim of a bamboo hat, comprising a positioning mechanism (1), a heating plate (2) fixed to the output end of the positioning mechanism (1), and a base (3) arranged below the positioning mechanism (1); characterized in that It also includes a hat opening (4) arranged in the middle of the base (3) for placing the body of the bamboo hat, a plurality of fixed plates (5) fixed to the base (3), and a brim groove (6) formed between the plurality of fixed plates (5), the hat opening (4) and the base (3) for supporting the brim of the bamboo hat. The heating end of the heating plate (2) is directed towards the fixed plate (5) and the brim of the bamboo hat through the positioning mechanism (1).

2. The hot-pressing integrated forming machine for processing the rim of a bamboo hat according to claim 1, characterized in that, The periphery of the brim groove (6) is arc-shaped.

3. The hot-pressing integrated forming machine for processing the rim of a bamboo hat according to claim 1, characterized in that, The positioning mechanism (1) includes a bracket (11), an extension drive (12) fixed to the bracket (11), a support plate (13) fixed to the output end of the extension drive (12), a guide column (14) fixed to the bracket (11), and a guide sleeve (15) movably sleeved on the guide column (14). The guide sleeve (15) penetrates through the opposite sides of the support plate (13), and the heating plate (2) is fixed to the support plate (13).

4. The hot-pressing integrated forming machine for processing the rim of a bamboo hat according to claim 1, characterized in that, It also includes a protruding column (7) fixed to the fixed plate (5) and a column groove (8) arranged on the heating plate (2), and the protruding column (7) is movably inserted into the column groove (8).

5. The hot-pressing integrated forming machine for processing the rim of a bamboo hat according to claim 4, characterized in that, A plurality of protruding columns (7) are respectively fixed to the plurality of fixed plates (5), and a plurality of column grooves (8) are arranged on the heating plate (2) corresponding to the plurality of protruding columns (7).

6. The hot-pressing integrated forming machine for processing the rim of a bamboo hat according to claim 1, characterized in that, It also includes a base (9), and the forming machine is provided with a plurality of groups which are evenly fixed to the top end of the base (9).