Automatic batching device for building mortar
By combining the stepped batching box with the conveyor belt mechanism, and using a vibrating motor and sealing baffles for control, the problems of dust and waste in the cement batching process are solved, and safe and accurate mortar proportions are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANDAN ZHANHONG COLOR STEEL PROD CO LTD
- Filing Date
- 2025-03-17
- Publication Date
- 2026-04-10
AI Technical Summary
Existing mortar batching equipment is prone to generating dust during the cement batching process, which is harmful to health and causes cement waste.
The stepped batching box is used in conjunction with the conveyor belt mechanism. The cement is kept hidden in the sand by the control of the vibrating motor and the sealing baffle, which reduces dust and controls the proportion.
It effectively reduces cement dust, minimizes waste, ensures safety, and achieves precise mortar mixing ratios.
Smart Images

Figure CN224103206U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the related technical field of mortar batching, especially a building mortar automatic batching device. BACKGROUND
[0002] Building mortar is the mortar that is used to bond masonry block materials (brick, stone and block) into a whole. It is composed of inorganic cementitious materials, fine aggregate and water, and sometimes some admixtures are added. The compressive strength is often used as the most important technical performance index. Building mortar can be classified into masonry mortar and plastering mortar according to its use. Plastering mortar includes ordinary plastering mortar, decorative plastering mortar and special mortar.
[0003] The existing mortar batching device generally uses a conveying belt for conveying. Since the cement is in a dry powder state, dust is easily generated during the batching process, which is harmful to the health of workers. Meanwhile, the cement is easily adsorbed on the conveying belt, causing waste of cement. SUMMARY
[0004] To solve the problems in the background art, the utility model provides a building mortar automatic batching device.
[0005] To achieve the above object, the utility model provides a building mortar automatic batching device, which comprises:
[0006] The sand cone cylinder one is installed on the ground, a supplement pipe is installed at the upper end thereof, and a vibration motor is installed on the conical surface thereof;
[0007] The cement cone cylinder is installed on the ground and located at one side of the sand cone cylinder one, a same supplement pipe is installed at the upper end thereof, and a same vibration motor is installed on the conical surface thereof;
[0008] The sand cone cylinder two is installed on the ground and located at one side of the cement cone cylinder, a same supplement pipe is installed at the upper end thereof, and a same vibration motor is installed on the conical surface thereof;
[0009] The stepped batching square box is arranged below the sand cone cylinder one, the cement cone cylinder and the sand cone cylinder two, and each step corresponds to the sand cone cylinder one, the cement cone cylinder and the sand cone cylinder two in position. One end of the stepped batching square box is an open mouth, movable insertion slots are formed at the upper ends of the two sides inside the open mouth, a fixed filling plate one is arranged at the upper inside of the stepped batching square box and located at the step corresponding to the sand cone cylinder one, and a fixed filling plate two is arranged at the upper inside of the stepped batching square box and located at the step corresponding to the cement cone cylinder;
[0010] The movable filling plate is movably inserted into the stepped batching square box and composed of an upper filling plate and a lower filling plate. The lower filling plate is connected to the upper filling plate through bolts and nuts, and the two ends of the upper filling plate are movably inserted into the movable insertion slots;
[0011] Fixed baffle, set in the center of the stepped batching box one end of both sides, and connected by bolts, and with the upper filling plate movable contact;
[0012] Conveying belt mechanism, installed on the ground, and located in the lower end of sand cone, cement cone and sand cone two, one end of which extends out of the sand cone two, and the conveying belt is movably inserted into the lower end of the stepped batching box;
[0013] Discharge pipe, installed at the lower end of sand cone, cement cone and sand cone two, and connected with the stepped batching box, which is rectangular in shape;
[0014] Blocking baffle, arranged inside the stepped batching box, located on one side of the discharge pipe, and connected by a horizontal connecting rod between adjacent two blocking baffles, and the horizontal connecting rod is movably inserted into the fixed filling plate one and the fixed filling plate two respectively;
[0015] Electric push rod, arranged at the center of the other end of the stepped batching box, and the telescopic end is slidably inserted into the stepped batching box and connected with one of the blocking baffles.
[0016] In the utility model, the discharge pipe is located at the front end of the movable filling plate, the fixed filling plate one and the fixed filling plate two.
[0017] In the utility model, the fixed filling plate one, the fixed filling plate two and the movable filling plate are inverted in the stepped batching box, and the inclined surface faces the discharge pipe.
[0018] In the utility model, the distance between the fixed filling plate two and the conveying belt of the conveying belt mechanism is half of the distance between the movable filling plate and the conveying belt of the conveying belt mechanism.
[0019] In the utility model, the distance between the fixed filling plate one and the conveying belt of the conveying belt mechanism is half of the distance between the fixed filling plate two and the conveying belt of the conveying belt mechanism.
[0020] In the utility model, the thickness of the upper filling plate and the lower filling plate is the same, and the distance between the fixed filling plate one and the conveying belt of the conveying belt mechanism is the same.
[0021] In the utility model, the cement cone is provided with a blocking cap on the material supplementing pipe.
[0022] Compared with the prior art, the utility model has the beneficial effects that:
[0023] 1. The cooperation of the stepped batching square box and the conveying belt mechanism makes the sand material be preferentially spread on the conveying belt, and the cement is spread above the sand material on the conveying belt, then the remaining sand material is spread above the cement, and the cement is hidden in the sand material, which can reduce the contact between the cement and the conveying belt, avoid the waste of the cement, greatly reduce the generation of cement dust, and ensure the safety of workers.
[0024] 2. The different intervals between the fixed filling plate one, the fixed filling plate two, the movable filling plate and the conveying belt control the proportion of the cement and the sand material, so that the building mortar can be automatically batched according to the proportion, and the accuracy of the mortar proportioning is ensured.
[0025] 3. The movable filling plate formed by the lower filling plate and the upper filling plate is used for adjusting the batching proportion of the cement and the sand material by being disassembled and assembled by workers, so that the device can meet the actual use requirements, and the application range is improved. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a structural schematic view of the building mortar automatic batching device according to the present application;
[0027] Figure 2 is a right view of the building mortar automatic batching device according to the present application; Figure 1
[0028] Figure 3 is a local enlarged view of one end of the stepped batching square box according to the present application;
[0029] Figure 4 is a local enlarged view of the other end of the stepped batching square box according to the present application; in the figure:
[0030] 1, sand material cone one; 11, material supplementing pipe; 12, vibration motor; 13, material discharging pipe; 2, cement cone; 21, plugging pipe cap; 3, sand material cone two; 4, stepped batching square box; 41, movable insertion slot; 42, fixed filling plate one; 43, fixed filling plate two; 5, movable filling plate; 51, upper filling plate; 52, lower filling plate; 53, fixed baffle; 6, conveying belt mechanism; 7, plugging baffle; 71, transverse connecting rod; 72, electric push rod. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0032] The utility model provides a technical scheme, such as Figures 1-4 As shown in the figure;A kind of building mortar automatic batching device, comprising: sand material cone cylinder one 1, installation on ground, its upper end installs supplemental feeding pipe 11, its conical surface installs vibration motor 12;Cement cone cylinder 2, installation on ground, and located sand material cone cylinder one 1 one side, its upper end installs same supplemental feeding pipe 11, its conical surface installs same vibration motor 12;Sand material cone cylinder two 3, installation on ground, and located cement cone cylinder 2 one side, its upper end installs same supplemental feeding pipe 11, its conical surface installs same vibration motor 12;Supplemental feeding pipe 11 on cement cone cylinder 2 installs plugging pipe cap 21.
[0033] In the utility model embodiment, the sand material cone cylinder one 1, the cement cone cylinder 2 and the sand material cone cylinder two 3 are arranged along the conveying direction of the conveying belt mechanism 6, so that the sand material can be spread on the conveying belt first, then the cement is spread on the sand material, and finally the sand material is covered on the cement during the operation of the conveying belt mechanism 6, so that the cement is hidden in the sand material, the generation of a large amount of dust during the batching process is avoided, and the safety of the workers is ensured.
[0034] In the utility model embodiment, the supplemental feeding pipe 11 is arranged to facilitate the workers to supplement the materials, so that the mortar can be continuously batched, and the vibration motor 12 is arranged to make the sand material and the cement be discharged downward by the vibration of the vibration motor 12, so that the sand material and the cement are smoothly discharged, and the mortar can be proportioned according to the proportion.
[0035] The stepped batching square box 4 is arranged below the sand material cone cylinder one 1, the cement cone cylinder 2 and the sand material cone cylinder two 3, and each step corresponds to the position of the sand material cone cylinder one 1, the cement cone cylinder 2 and the sand material cone cylinder two 3, one end of the stepped batching square box 4 is an open port, the open port is provided with a movable slot 41 at the upper end of the two sides, a fixed filling plate one 42 is arranged at the upper part of the inside of the stepped batching square box 4 and located at the step corresponding to the sand material cone cylinder one 1, and a fixed filling plate two 43 is arranged at the upper part of the inside of the stepped batching square box 4 and located at the step corresponding to the cement cone cylinder 2, the distance between the fixed filling plate two 43 and the conveying belt of the conveying belt mechanism 6 is half of the distance between the movable filling plate 5 and the conveying belt of the conveying belt mechanism 6.
[0036] In the utility model embodiment, the internal space of the stepped batching square box 4 gradually increases along the conveying direction of the conveying belt mechanism 6 according to the shape of the stepped batching square box 4, so that the sand material and the cement can be proportioned according to the proportion during the batching process, and the accuracy of the mortar batching is ensured.
[0037] In the embodiment of the utility model, the setting of the fixed filling plate one 42 and the fixed filling plate two 43 can shield the sand and cement, so that the sand and cement can be spread on the conveying belt of the conveying belt mechanism 6, and the spacing between the two and the conveying belt can make the sand and cement on the conveying belt be proportioned at a ratio of 1:1, thereby facilitating the subsequent addition and proportioning of the sand.
[0038] In the embodiment of the utility model, the open end of the stepped batching square box 4 and the movable slot 41 arranged at the open end can facilitate the insertion of the movable filling plate 5, and the spacing between the movable filling plate 5 and the conveying belt can make the sand be filled according to the proportion when the sand covers the cement, thereby ensuring the accuracy of sand proportioning.
[0039] The movable filling plate 5 is movably inserted into the stepped batching square box 4 and is composed of an upper filling plate 51 and a lower filling plate 52, the lower filling plate 52 is connected to the upper filling plate 51 through bolts and nuts, and the two ends of the upper filling plate 51 are movably inserted into the movable slot 41; the fixed baffle 53 is arranged at the center of one end of the stepped batching square box 4 on both sides and is connected through bolts and is in movable contact with the upper filling plate 51.
[0040] In the embodiment of the utility model, the movable filling plate 5 composed of the lower filling plate 52 and the upper filling plate 51 can be quickly disassembled by the staff during actual use, and can be selectively installed according to the actual mortar proportioning requirements, the integral insertion of the lower filling plate 52 and the upper filling plate 51, the separate insertion of the upper filling plate 51, and the complete removal of the lower filling plate 52 and the upper filling plate 51 can make the device proportion the sand and cement according to the actual mortar proportioning requirements, effectively improve the application range of the device, and make the device more convenient to use.
[0041] In the embodiment of the utility model, the fixed baffle 53 is quickly installed on the stepped batching square box 4 through bolts, which can quickly limit the movable filling plate 5 or the upper filling plate 51, thereby ensuring the stability of the installation and making the sand and cement be proportioned according to the proportion.
[0042] The conveying belt mechanism 6 is installed on the ground and is located at the lower end of the sand cone cylinder one 1, the cement cone cylinder 2 and the sand cone cylinder two 3, one end of which extends out of the sand cone cylinder two 3, and the conveying belt is movably inserted into the lower end of the stepped batching square box 4.
[0043] In the embodiment of the utility model, the conveying of the conveying belt mechanism 6 can make the sand and cement be spread on the conveying belt according to the proportion by moving the conveying belt, thereby proportioning the mortar according to a certain proportion, making it can be automatically proportioned, and reducing the operation difficulty.
[0044] The discharge pipe 13 is installed at the lower end of the sand cone 1, the cement cone 2 and the sand cone 3, and is connected with the stepped batching box 4, and the shape is rectangular; the blocking baffle 7 is arranged in the stepped batching box 4 and is located at one side of the discharge pipe 13, and two adjacent blocking baffles 7 are connected through the transverse connecting rod 71, and the transverse connecting rod 71 is movably inserted into the fixed filling plate one 42 and the fixed filling plate two 43 respectively; and the electric push rod 72 is arranged at the center of the other end of the stepped batching box 4, and the telescopic end is slidably inserted into the stepped batching box 4 and is connected with one of the blocking baffles 7.
[0045] In the embodiment of the utility model, the rectangular shape of the discharge pipe 13 is matched with the size of the stepped batching box 4, and then the sand and cement can be respectively stacked at the front end of the fixed filling plate one 42, the fixed filling plate two 43 and the movable filling plate 5 after being conveyed in the stepped batching box 4, and the sand and cement are extruded to be uniformly spread and conveyed, and the mortar can be proportioned.
[0046] In the embodiment of the utility model, the blocking baffle 7 is arranged, and the blocking baffle 7 can be blocked at the lower end of the discharge pipe 13 through the driving of the electric push rod 72 and the transmission of the transverse connecting rod 71, and then the discharge of the sand and cement is controlled, so that the control of the staff is more convenient and fast.
[0047] In the utility model, the discharge pipe 13 is located at the front end of the movable filling plate 5, the fixed filling plate one 42 and the fixed filling plate two 43; the sand and cement can be respectively stacked at the front end of the fixed filling plate one 42, the fixed filling plate two 43 and the movable filling plate 5, and the sand and cement are spread on the conveyor belt through the work of the conveyor belt mechanism 6.
[0048] In the utility model, the fixed filling plate one 42, the fixed filling plate two 43 and the movable filling plate 5 are right trapezoids and are inverted in the stepped batching box 4, and the inclined surfaces face the discharge pipe 13; the sand and cement can be conveniently spread, and the uniformity of spreading is ensured.
[0049] In the utility model, the distance between the fixed filling plate one 42 and the conveyor belt of the conveyor belt mechanism 6 is half of the distance between the fixed filling plate two 43 and the conveyor belt of the conveyor belt mechanism 6; after the sand covers the cement, the sand and cement on the conveyor belt of the conveyor belt mechanism 6 can be proportioned according to the ratio of 1:3.
[0050] The upper filling plate 51 and the lower filling plate 52 have the same thickness and the same spacing between the upper filling plate 51 and the lower filling plate 52 and the conveying belt of the conveying belt mechanism 6; the upper filling plate 51 and the lower filling plate 52 are disassembled, so that the device can be used for proportioning mortar according to the proportion of 1:3, 1:4 or 1:5, so as to meet the actual use requirement.
[0051] When the device is used, the staff can convey the sand material into the sand material cone 1 and the sand material cone 2 through the feeding pipe 11 by the external conveying equipment, and simultaneously, the staff can convey the cement into the cement cone 2 through the pipe 11 by opening the plugging pipe cap 21;
[0052] When the proportioning of the mortar is needed, the staff can proportion the mortar according to the proportioning ratio of the mortar:
[0053] When the proportion of the mortar is 1:5, the staff can disassemble the fixed baffle 53 and completely disassemble the movable filling plate 5;
[0054] When the proportion of the mortar is 1:4, the staff can disassemble the lower filling plate 52 from the upper filling plate 51, and then install the upper filling plate 51 into the open mouth of the stepped proportioning direction box 4;
[0055] When the proportion of the mortar is 1:3, the staff can directly install the movable filling plate 5 into the open mouth of the stepped proportioning direction box 4;
[0056] When the staff installs the proportioning ratio of the mortar and completes the installation or disassembly of the movable filling plate 5, at this time, the staff can control the vibration motor 12 to work, and simultaneously, the staff can control the electric push rod 72 to retract, so that the electric push rod 72 drives one of the plugging baffles 7 to move, and the staff can drive all the plugging baffles 7 to move synchronously by the horizontal connecting rod 71, so that the plugging baffles 7 are removed from the lower end of the discharging pipe 13, the discharging pipe 13 is opened, and then the sand material and the cement are conveniently discharged into the stepped proportioning direction box 4;
[0057] The working of the vibration motor 12 drives the cylinder wall of the sand material cone 1, the cement cone 2 and the sand material cone 2 to vibrate, so that the vibration force is transmitted to the sand material and the cement, the sand material and the cement are quickly discharged by the vibration, and the sand material and the cement are discharged into the stepped proportioning direction box 4 by the discharging pipe 13, so that the sand material in the sand material cone 1 is discharged to the front end of the fixed filling plate 1 42, the cement in the cement cone 2 is discharged to the front end of the fixed filling plate 2 43, and the sand material in the sand material cone 2 is discharged to the front end of the movable filling plate 5;
[0058] At the same time, the staff controls the conveyor belt mechanism 6 to work, so that the conveyor belt starts to rotate, and the sand is spread on the top of the conveyor belt and moves to the discharge pipe 13 at the lower end of the cement cone 2 under the extrusion of the fixed filling plate two 43, so that the cement is spread on the top of the sand, and then moves to the discharge pipe 13 at the lower end of the sand cone two 3 under the extrusion of the movable filling plate 5, so that the sand is spread on the top of the cement;
[0059] The cement is hidden between the two layers of sand, thereby reducing the dust of the cement in the batching process, and the whole batching process is located in the stepped batching bin 4, so that the cement dust can be prevented from spreading to the outside, and the contact between the cement and the conveyor belt can be avoided, and the waste caused by the adsorption of the cement on the conveyor belt can be avoided.
[0060] With the continuous conveying of the conveyor belt, the sand and the cement are mixed according to the predetermined proportion, and then are moved out of the stepped batching bin 4 and conveyed into the stirring mechanism for water stirring.
[0061] It should be noted that, in the present text, the relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. Moreover, the term "includes", "contains" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the statement "includes a limited element" does not exclude the presence of another same element in the process, method, article or equipment including the element.
[0062] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An automatic building mortar batching device, characterized in that, It comprises: a sand cone, installed on the ground, with a supplement pipe installed on its upper end and a vibration motor installed on its conical surface; a cement cone, installed on the ground and located on one side of the sand cone, with a same supplement pipe installed on its upper end and a same vibration motor installed on its conical surface; a sand cone II, installed on the ground and located on one side of the cement cone, with a same supplement pipe installed on its upper end and a same vibration motor installed on its conical surface; a stepped batching square box, arranged below the sand cone, the cement cone and the sand cone II, with an open end corresponding to the sand cone, the cement cone and the sand cone II, with movable slots opened on both sides of the inside of the open end, with a fixed filling plate I arranged on the inside upper part and located at the corresponding step of the sand cone, and with a fixed filling plate II arranged on the inside upper part and located at the corresponding step of the cement cone; a movable filling plate, movably inserted into the stepped batching square box, which is composed of an upper filling plate and a lower filling plate, with the lower filling plate connected to the upper filling plate through bolts and nuts, and with both ends of the upper filling plate movably inserted into the movable slots; a fixed baffle, arranged on both sides of the center of one end of the stepped batching square box and connected through bolts, and in movable contact with the upper filling plate; a conveyor belt mechanism, installed on the ground and located at the lower end of the sand cone, the cement cone and the sand cone II, with one end extending out of the sand cone II, and with the conveyor belt movably inserted into the inside lower end of the stepped batching square box; a discharge pipe, installed at the lower end of the sand cone, the cement cone and the sand cone II and connected with the stepped batching square box, in the shape of a rectangle; a blocking baffle, arranged inside the stepped batching square box and located on one side of the discharge pipe, with two adjacent blocking baffles connected through a horizontal connecting rod, and with the horizontal connecting rod movably inserted into the fixed filling plate I and the fixed filling plate II; an electric push rod, arranged on both sides of the center of the other end of the stepped batching square box, with the telescopic end slidingly inserted into the stepped batching square box and connected with one of the blocking baffles.
2. The automatic building mortar batching device according to claim 1, characterized in that, The discharge pipe is located in front of the movable filling plate, the fixed filling plate I and the fixed filling plate II.
3. The automatic building mortar batching device according to claim 1, characterized in that, The fixed filling plate I, the fixed filling plate II and the movable filling plate are in the shape of a right trapezoid and are inverted in the stepped batching square box, with their inclined surfaces facing the discharge pipe.
4. The automatic building mortar batching device according to claim 1, characterized in that, The distance between the fixed filling plate II and the conveyor belt of the conveyor belt mechanism is half of the distance between the movable filling plate and the conveyor belt of the conveyor belt mechanism.
5. The automatic building mortar batching device according to claim 1, characterized in that, The distance between the fixed filling plate I and the conveyor belt of the conveyor belt mechanism is half of the distance between the fixed filling plate II and the conveyor belt of the conveyor belt mechanism.
6. The automatic building mortar batching device according to claim 1, characterized in that, The thickness of the upper filling plate and the lower filling plate is the same as the distance between the fixed filling plate I and the conveyor belt of the conveyor belt mechanism.
7. The automatic building mortar batching device according to claim 1, characterized in that, A blocking cap is installed on the supplement pipe of the cement cone.