Multi-station rotating disc type plastic bottle surface treatment equipment
By combining the clamping mechanism of the multi-station rotary plastic bottle surface treatment equipment with the plasma surface treatment machine, the problem of the equipment being unable to effectively treat whole plastic bottles and adapt to different heights is solved, realizing efficient and automated whole-body surface treatment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2026-04-10
AI Technical Summary
Existing plastic bottle surface treatment equipment has the problem of being unable to effectively treat the entire bottle and is difficult to adapt to bottles of different heights, especially in multi-station rotary table equipment.
A multi-station rotary plastic bottle surface treatment device was designed. The device uses a clamping mechanism to fix and rotate the plastic bottle through upper and lower clamping plates. Combined with a plasma surface treatment machine, it can achieve uniform treatment of the entire plastic bottle and achieve automated operation through servo motor drive.
It improves processing efficiency and the degree of automation of the equipment, can adapt to plastic bottles of different heights, ensures uniformity and flexibility of the whole surface treatment, and has a simple structure and is easy to operate.
Smart Images

Figure CN224103528U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to plastic bottle production technical field especially relates to a multi -position carousel formula plastic bottle surface treatment equipment. BACKGROUND
[0002] In plastic bottle manufacturing industry, surface treatment is a vital link, it is directly related to the quality and performance of products, such as ion surface treatment machine, its working principle is that material surface is exposed in high-energy plasma, utilizes ion, electron and free radical in plasma and material surface reaction, thereby changes the nature and structure of material surface, makes it improve the adhesion of material, hydrophilicity etc., for cosmetic plastic packing bottle production, surface treatment not only influences the appearance aesthetic feeling, is also directly related to the sealing property, durability etc.
[0003] Traditional plastic bottle surface treatment equipment usually adopts single station operation, and this kind of processing mode not only is inefficient, and it is difficult to meet the demand of large-scale production, at present, some multi -position carousel formula equipment have appeared on the market, but they still have certain shortcomings when processing plastic bottles: one is that part of equipment lacks the effect of treating the whole plastic bottle, two is that part of equipment although is rotated after being fixed through clamping etc., thereby realizes whole body processing, but it is difficult to adapt to different plastic bottle height. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the shortcomings that part of equipment lacks the effect of treating the whole plastic bottle in prior art, two is part of equipment although is rotated after being fixed through clamping etc., thereby realizes whole body processing, but it is difficult to adapt to different plastic bottle height, and proposes a multi -position carousel formula plastic bottle surface treatment equipment.
[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A multi -position carousel formula plastic bottle surface treatment equipment, including bottom column, the top of the outer wall of bottom column is fixed with the outer ring, the top of bottom column is rotationally arranged with carousel, the outer wall of carousel is provided with a plurality of station grooves;
[0007] Plasma surface treatment machine is used for treating the surface of plastic bottle, and the plasma surface treatment machine is located at one side of the bottom column.
[0008] Clamping mechanism for clamping and rotating plastic bottles, which is located on one side of the bottom column and comprises a support, an upper clamping plate and a lower clamping plate, the support is located on one side of the bottom column, two mounting plates are slidably arranged in the support, the upper clamping plate and the lower clamping plate are respectively located at one end of the side close to the two mounting plates, and a circular hole is formed in the top of the outer ring, and the upper clamping plate and the lower clamping plate are respectively located above and below the circular hole.
[0009] In a possible design, a limiting rod is fixedly arranged in the support, and the two mounting plates are slidably sleeved on the outer wall of the limiting rod.
[0010] In a possible design, the clamping mechanism further comprises a rotating cylinder, the rotating cylinder is rotationally arranged in the support, arc-shaped inclined holes are formed in the top and the bottom of the outer wall of the rotating cylinder, one end of the mounting plate is fixedly provided with an extension rod, and the two extension rods are matched with the two arc-shaped inclined holes respectively.
[0011] In a possible design, a first servo motor is fixedly arranged in the support, and the output shaft of the first servo motor is fixedly arranged at the bottom end of the rotating cylinder.
[0012] In a possible design, an upper rotating shaft and a lower rotating shaft are rotationally arranged at one end of the two mounting plates respectively, the upper clamping plate is fixedly arranged at the bottom end of the upper rotating shaft, the lower clamping plate is slidably sleeved on the outer wall of the lower rotating shaft, a third servo motor is fixedly arranged at the top of the upper mounting plate, a synchronous wheel is fixedly sleeved on the outer wall of the output shaft of the third servo motor and the outer wall of the upper rotating shaft, and the outer walls of the two synchronous wheels are transmissionally sleeved with a same synchronous belt.
[0013] In a possible design, a circular ring is fixedly arranged on the inner wall of the circular hole, a plurality of balls are arranged at the bottom of the circular ring, an inner rod is fixedly arranged in the lower clamping plate, the lower rotating shaft is sleeved on the outer wall of the inner rod, a compression spring is sleeved on the outer wall of the inner rod, and the two ends of the compression spring are fixedly arranged on the inner wall of the lower clamping plate and the top of the lower rotating shaft respectively.
[0014] In a possible design, conveyors are arranged on the two sides of the bottom column, a discharging hole is formed in the outer wall of the outer ring, the work station groove is matched with the discharging hole, one of the conveyors is located below the discharging hole, an installation groove is formed in the top of the bottom column, a second servo motor is fixedly arranged in the installation groove, and the output shaft of the second servo motor is fixedly arranged at the bottom of the rotating disc.
[0015] In the application, the plastic bottle is conveyed to the inside of the work station groove through the conveyor on one side for loading, the second servo motor is driven to rotate the rotating disc, thereby rotating the plastic bottle, the rotating disc stops when the work station groove with the plastic bottle moves to the round hole, the first servo motor is driven to rotate the rotating drum, the rotating drum rotates the arc-shaped inclined hole, the arc-shaped inclined hole drives the mounting plate to move through the extension rod, the two mounting plates are simultaneously close to each other, the mounting plate moves the lower clamp plate and the upper clamp plate through the lower rotating shaft and the upper rotating shaft, the lower clamp plate passes through the inside of the circular ring and the round hole, thereby achieving the effect of clamping the plastic bottle from the bottom and the top, the third servo motor is driven, the third servo motor drives the upper rotating shaft to rotate through the synchronous wheel and the synchronous belt, the upper rotating shaft drives the upper clamp plate to rotate, thereby rotating the clamped plastic bottle, the plasma surface treatment machine is started at this time to treat the surface of the plastic bottle; and when the height of the plastic bottle is low, the upper clamp plate does not contact the top after the lower clamp plate reaches the bottom, the mounting plate can be continuously driven to move at this time, the lower rotating shaft and the upper rotating shaft can still continue to move when the lower clamp plate remains stationary through the compression spring, thereby driving the upper clamp plate to continue to move downward, thereby achieving clamping, the clamping mechanism is reset after the surface treatment is completed, the second servo motor and the conveyor are continuously driven to perform the same operation, and the plastic bottle after the treatment falls downward when moving to the discharge hole, so that the plastic bottle falls to another conveyor, thereby achieving discharging.
[0016] In the utility model, through the clamping mechanism, the effect that the plastic bottle is clamped and fixed and then rotated can be achieved, so that the whole surface of the bottle body can be conveniently treated, the treatment effect is greatly improved, and the plastic bottles of different heights can be simultaneously adapted, so that the utility is higher.
[0017] In the utility model, the plurality of work station grooves realize multi-station operation, improve the treatment efficiency of the equipment, and through the cooperation of the conveyor and the discharge hole, automatic loading and discharging of the plastic bottles are realized, and the automation degree of the equipment is further improved.
[0018] In the utility model, in use, the clamping mechanism clamps and rotates the plastic bottle through the upper clamp plate and the lower clamp plate, so that the surface treatment of the whole plastic bottle is realized, uniformity is ensured, the plastic bottles of different sizes can be automatically adapted, flexibility is increased, and the utility model has the advantages of simple structure, convenient operation and high efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a main body structure schematic view of a multi-station rotating disc type plastic bottle surface treatment equipment.
[0020] Figure 2 A three-dimensional structure schematic view of a multi-station rotary table type plastic bottle surface treatment equipment clamping mechanism is provided for the utility model;
[0021] Figure 3 A three-dimensional structure schematic view of a multi-station rotary table type plastic bottle surface treatment equipment rotary drum is provided for the utility model;
[0022] Figure 4 A cross-sectional structure schematic view of a multi-station rotary table type plastic bottle surface treatment equipment clamping mechanism is provided for the utility model;
[0023] Figure 5 The utility model Figure 4 The structure of A part is enlarged;
[0024] Figure 6 An explosion structure schematic view of a multi-station rotary table type plastic bottle surface treatment equipment is provided for the utility model.
[0025] In the drawing: 1, bottom column;2, outer ring;3, station groove;4, rotary table;5, clamping mechanism;6, plasma surface treatment machine;7, conveyor;8, support;9, rotary drum;10, arc inclined hole;11, limit rod;12, No. 1 servo motor;13, mounting plate;14, lower rotary shaft;15, lower clamping plate;16, circular ring;17, circular hole;18, upper clamping plate;19, upper rotary shaft;20, synchronous belt;21, extension rod;22, compression spring;23, inner rod;24, ball;25, No. 2 servo motor;26, discharging hole;27, No. 3 servo motor. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0027] Embodiment 1
[0028] Referring to Figure 1 A surface treatment equipment, comprising: bottom column 1, outer ring 2, station groove 3, rotary table 4, clamping mechanism 5, plasma surface treatment machine 6 and conveyor 7. The outer wall top of bottom column 1 is fixedly provided with outer ring 2, and the top of bottom column 1 is rotationally provided with rotary table 4, and the outer wall of rotary table 4 is uniformly provided with a plurality of station grooves 3. Plasma surface treatment machine 6 is located at one side of bottom column 1 and is used for surface treatment of plastic bottles. Clamping mechanism 5 is located at one side of bottom column 1 and is used for clamping and rotating plastic bottles.
[0029] Referring to Figures 2-4The clamping mechanism 5 comprises a bracket 8, an upper clamping plate 18 and a lower clamping plate 15. The bracket 8 is located on one side of the bottom column 1, and a limiting rod 11 is fixedly arranged in the bracket 8. Two mounting plates 13 are slidingly sleeved on the outer wall of the limiting rod 11. An arc-shaped inclined hole 10 is formed in the top and bottom of the outer wall of a rotating cylinder 9 rotatably arranged in the bracket 8. One end of each of the two mounting plates 13 is fixedly provided with an extension rod 21, and the two extension rods 21 are respectively matched with the two arc-shaped inclined holes 10, so that the mounting plate 13 can slide along the limiting rod 11 when the rotating cylinder 9 rotates.
[0030] With reference to Figure 2 A first servo motor 12 is fixedly arranged in the bracket 8, and the output shaft of the first servo motor 12 is fixedly connected with the bottom end of the rotating cylinder 9, for driving the rotating cylinder 9 to rotate. One end of each of the two mounting plates 13 is rotatably provided with an upper rotating shaft 19 and a lower rotating shaft 14. The upper clamping plate 18 is fixedly arranged at the bottom end of the upper rotating shaft 19, and the lower clamping plate 15 is slidingly sleeved on the outer wall of the lower rotating shaft 14. A third servo motor 27 is fixedly arranged at the top of the upper mounting plate 13. The outer wall of the output shaft of the third servo motor 27 and the outer wall of the upper rotating shaft 19 are fixedly sleeved with synchronous wheels. The outer walls of the two synchronous wheels are drivingly sleeved with a same synchronous belt 20, for driving the upper clamping plate 18 to rotate.
[0031] With reference to Figure 5 A circular hole 17 is formed in the top of the outer ring 2, and a circular ring 16 is fixedly arranged on the inner wall of the circular hole 17. A plurality of rolling balls 24 are arranged on the bottom of the circular ring 16. When the lower clamping plate 15 moves to a specified position, the rolling balls 24 can reduce the friction between the rolling balls 24 and the circular ring 16, so as to ensure the rotation of the lower clamping plate 15. An inner rod 23 is fixedly arranged in the lower clamping plate 15, and the lower rotating shaft 14 is sleeved on the outer wall of the inner rod 23. A compression spring 22 is sleeved on the outer wall of the inner rod 23, and the two ends of the compression spring 22 are fixedly arranged on the inner wall of the lower clamping plate 15 and the top of the lower rotating shaft 14, respectively. When the lower clamping plate 15 moves to a specified position, the lower rotating shaft 14 can continue to move by extruding the compression spring 22.
[0032] Specifically, the second servo motor 25 is driven to rotate the rotating disc 4, thereby rotating the plastic bottle, and the rotating disc 4 is stopped when the work station groove 3 with the plastic bottle moves to the circular hole 17. At this time, the first servo motor 12 is driven to drive the two mounting plates 13 to move towards each other. The mounting plates 13 drive the lower clamping plate 15 and the upper clamping plate 18 to move through the lower rotating shaft 14 and the upper rotating shaft 19. The lower clamping plate 15 passes through the inside of the circular ring 16 and the circular hole 17, thereby clamping the plastic bottle from the bottom and the top. Then, the third servo motor 27 is driven to rotate the upper clamping plate 18, thereby rotating the clamped plastic bottle. At this time, the plasma surface treatment machine 6 is started to process the surface of the plastic bottle. The model of the plasma surface treatment machine can be a PM series plasma surface treatment machine. The working principle is that the surface of the plastic bottle is exposed to a high-energy plasma. The ions, electrons and free radicals in the plasma react with the material surface, thereby changing the properties and structure of the material surface. The treatment machine can quickly clean, activate, etch, finish and coat the material surface, thereby improving the adhesion, hydrophilicity, durability and wear resistance of the material.
[0033] When the height of the plastic bottle is low, the lower clamping plate 15 has not contacted the top after contacting the bottom. At this time, the mounting plate 13 can be continuously driven to move. When the lower clamping plate 15 is kept stationary by the compression spring 22, the lower rotating shaft 14 and the upper rotating shaft 19 can still continue to move, thereby driving the upper clamping plate 18 to continue to move downward, thereby achieving clamping. After the surface treatment is completed, the clamping mechanism 5 is reset, and then the second servo motor 25 and the conveyor 7 are continuously driven to perform the same operation.
[0034] The application can be applied to the field of plastic bottle production and other fields applicable to the application.
[0035] Embodiment 2
[0036] Reference Figure 6 On the basis of embodiment 1, a multi-station rotating disc type plastic bottle surface treatment equipment is improved and applied to the field of plastic bottle production. The bottom column 1 is provided with conveyors 7 on both sides. The outer wall of the outer ring 2 is provided with a discharge hole 26. The work station groove 3 cooperates with the discharge hole 26. One of the conveyors 7 is located below the discharge hole 26 and is used to receive the treated plastic bottle. The top of the bottom column 1 is provided with a mounting groove. The second servo motor 25 is fixedly arranged in the mounting groove. The output shaft of the second servo motor 25 is fixedly arranged at the bottom of the rotating disc 4 and is used to drive the rotating disc 4 to rotate. The plastic bottle is conveyed to the inside of the work station groove 3 through the conveyor 7 on one side. When the treated plastic bottle moves to the discharge hole 26, it will fall down and fall to the other conveyor 7, thereby achieving discharging.
[0037] However, as known to those skilled in the art, the working principles and wiring methods of the plasma surface treatment machine 6, the conveyor 7, the first servo motor 12, the second servo motor 25 and the third servo motor 27 are common, which belong to conventional means or common general knowledge, and will not be described here again, and those skilled in the art can make any selection according to their needs or convenience.
[0038] The above merely describes a preferred specific implementation of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent substitutions or changes according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A multi-station carousel-type plastic bottle surface treatment apparatus, characterized by, Include: The bottom column (1), the top of the outer wall of the bottom column (1) is fixedly sleeved with an outer ring (2), and the top of the bottom column (1) is rotatably provided with a rotating disc (4), and the outer wall of the rotating disc (4) is provided with a plurality of station grooves (3); Plasma surface treatment machine (6) for surface treatment of plastic bottles, the plasma surface treatment machine (6) is located on one side of the bottom column (1); Clamping mechanism (5) for clamping and rotating plastic bottles, the clamping mechanism (5) is located on one side of the bottom column (1), the clamping mechanism (5) comprises a support (8), an upper clamping plate (18) and a lower clamping plate (15), the support (8) is located on one side of the bottom column (1), two mounting plates (13) are slidably arranged in the support (8), the upper clamping plate (18) and the lower clamping plate (15) are respectively located at one end of the two mounting plates (13) close to one side, and the top of the outer ring (2) is provided with a circular hole (17), and the upper clamping plate (18) and the lower clamping plate (15) are respectively located above and below the circular hole (17).
2. The multi-station carousel-type plastic bottle surface treatment apparatus according to claim 1, characterized by, The inner part of the support (8) is fixedly provided with a limiting rod (11), and the two mounting plates (13) are slidably sleeved on the outer wall of the limiting rod (11).
3. The multi-station carousel-type plastic bottle surface treatment apparatus according to claim 2, characterized by, The clamping mechanism (5) further comprises a rotating drum (9), the rotating drum (9) is rotatably arranged in the inner part of the support (8), the top and bottom of the outer wall of the rotating drum (9) are provided with arc inclined holes (10), one end of the mounting plate (13) is fixedly provided with an extension rod (21), and the two extension rods (21) are matched with the two arc inclined holes (10) respectively.
4. The multi-station carousel-type plastic bottle surface treatment apparatus according to claim 3, characterized by The inner part of the support (8) is fixedly provided with a first servo motor (12), and the output shaft of the first servo motor (12) is fixedly arranged at the bottom end of the rotating drum (9).
5. The multi-station carousel-type plastic bottle surface treatment apparatus according to claim 4, wherein One end of the two mounting plates (13) is rotatably provided with an upper rotating shaft (19) and a lower rotating shaft (14), the upper clamping plate (18) is fixedly arranged at the bottom end of the upper rotating shaft (19), the lower clamping plate (15) is slidably sleeved on the outer wall of the lower rotating shaft (14), the top of the mounting plate (13) located above is fixedly provided with a third servo motor (27), the outer wall of the output shaft of the third servo motor (27) and the outer wall of the upper rotating shaft (19) are fixedly sleeved with synchronous wheels, and the outer walls of the two synchronous wheels are drivingly sleeved with a same synchronous belt (20).
6. The multi-station carousel-type plastic bottle surface treatment apparatus according to claim 5, wherein The inner wall of the circular hole (17) is fixedly provided with a circular ring (16), the bottom of the circular ring (16) is provided with a plurality of ball bearings (24), the inner part of the lower clamping plate (15) is fixedly provided with an inner rod (23), and the lower rotating shaft (14) is sleeved on the outer wall of the inner rod (23), the outer wall of the inner rod (23) is sleeved with a compression spring (22), and the two ends of the compression spring (22) are fixedly arranged on the inner wall of the lower clamping plate (15) and the top of the lower rotating shaft (14) respectively.
7. The multi-station carousel-type plastic bottle surface treatment apparatus according to claim 1, wherein Both sides of the bottom column (1) are provided with conveyors (7), the outer wall of the outer ring (2) is provided with a discharge hole (26), and the work station groove (3) is matched with the discharge hole (26), one of the conveyors (7) is located below the discharge hole (26), the top of the bottom column (1) is provided with a mounting groove, the inside of the mounting groove is fixedly provided with a second servo motor (25), and the output shaft of the second servo motor (25) is fixedly arranged at the bottom of the turntable (4).