High-strength foam plastic board
By employing a design with symmetrical upper and lower core layers, anti-torsion frames, honeycomb cells, and wear-resistant layers in the foam plastic board, the problem of insufficient strength and torsion resistance of traditional foam plastic boards is solved, achieving high strength and durability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU TEWELLS NEW MATERIAL CO LTD
- Filing Date
- 2025-03-24
- Publication Date
- 2026-04-10
AI Technical Summary
Traditional foam boards are not good in terms of strength and torsional resistance, and are prone to deformation or loss of load-bearing capacity when subjected to pressure and torsional forces.
It adopts a symmetrical core layer design, combined with an anti-torsion frame, honeycomb structure and wear-resistant layer, and uses glass fiber reinforced plastic sheet and aluminum alloy anti-torsion frame to enhance structural stability and anti-torsion performance.
It significantly improves the load-bearing capacity and torsional resistance of foam plastic boards, enhances wear resistance and stability in use, and extends service life.
Smart Images
Figure CN224103666U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to foamed plastic board technical field, specifically to a high strength foamed plastic board. BACKGROUND
[0002] Traditional foamed plastic board, many with polystyrene (EPS), polyethylene (PE) etc. as base raw material is made, its most outstanding advantage is light in weight, this makes it in transportation, installation process can greatly reduce manpower and material resources burden, and because internally contains a large number of closed pores, has good heat insulation, sound insulation performance, so often be used for building insulation layer and some temperature, noise control has the requirement place.
[0003] However, the shortcomings of traditional foamed plastic board are also very obvious, in strength, because its internal cell structure is relatively weak and lacks effective reinforcing support system, when bearing larger pressure, cell is easily flattened, crushed, leading to serious deformation of the whole plate, even lose the carrying capacity.
[0004] In the torsional performance, traditional foamed plastic board is even worse. Once subjected to torsional external force, such as in industrial packaging scene, product in the process of carrying, transportation can produce irregular torsion due to bumping, collision and act on the packaging lining made of foamed plastic board, at this time, the cell structure in the plate cannot effectively resist the torsion, causing the connection between the cells to break, and the plate to rapidly twist and deform. SUMMARY
[0005] (1) technical problem solved
[0006] The technical problem to be solved by the utility model is that the strength and torsion resistance of the foamed plastic in the prior art are low.
[0007] (2) technical scheme
[0008] To solve the above problems, the utility model provides the following technical scheme:
[0009] 1. A high-strength foamed plastic board, comprising two symmetrically arranged core layers one and two, an anti-torsion frame is provided between the core layer one and the core layer two, the core layer one is arranged on the upper part of the core layer two, and an outer cover sheet is further provided on the upper end face of the core layer one, a lower cover sheet is provided on the lower end face of the core layer two, and a bearing layer is provided on the lower end face of the lower cover sheet.
[0010] A plurality of hexagonal structure penetrating honeycomb holes are provided on the core layer one and the core layer two, a mounting groove for mounting the anti-torsion frame is provided on the lower end face of the core layer one, and the upper end face of the core layer two is also provided with a mounting groove, and the depth of the mounting groove is half the thickness of the anti-torsion frame.
[0011] The upper end face of the outer cover layer is further provided with a wear-resistant layer through a spraying process.
[0012] Further, the core layer one and the core layer two are both made of polystyrene foam, and the thickness of the core layer one and the core layer two is 5mm, and the coverage of the honeycomb holes arranged on the core layer one and the core layer two is not less than 70%.
[0013] Further, the outer cover sheet and the lower cover sheet are both made of glass fiber reinforced plastic.
[0014] Further, the anti-twist frame is connected with the mounting groove on the core layer one and the core layer two.
[0015] Further, the thickness of the lower cover sheet is less than that of the upper cover sheet.
[0016] Further, the bearing layer is made of rubber material, and the thickness thereof is 3-5mm, and the hardness thereof is between 70-80 of Shore A.
[0017] Further, the anti-twist frame is made of aluminum alloy 6061-T6.
[0018] Further, the wear-resistant layer is made of two-component polyurethane paint and is arranged on the upper end face of the outer cover layer through a spraying process.
[0019] (Three) beneficial effects
[0020] The beneficial effects of the utility model are:
[0021] The high-strength foam plastic plate of the utility model has many significant beneficial effects compared with traditional products. In terms of structural strength, the core layer one and the core layer two which are symmetrically arranged upward and downward are matched with the aluminum alloy 6061-T6 anti-twist frame, which can effectively resist pressure and torsion, greatly improve the bearing and anti-deformation capacity, and ensure the use stability. The honeycomb holes of the core layer can reduce weight and enhance pressure resistance at the same time, and the coverage rate ≥70% makes the stress dispersion more uniform. The outer cover sheet and the lower cover sheet are made of glass fiber reinforced plastic, which can protect the core layer and is wear-resistant. The outer cover sheet is thicker than the lower cover sheet, and the targeted protection is more in place. The bearing layer is made of rubber material, and has specific thickness and hardness, which can buffer energy and prevent slipping, prolong the service life, and the wear-resistant layer can further strengthen the surface wear resistance and expand the application field. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 is the explosion drawing of the utility model;
[0023] Figure 2 is the structural schematic view of the core layer one of the utility model;
[0024] Figure 3 is the structural schematic view of the outer cover sheet of the utility model;
[0025] Figure 4 is the setting position schematic view of the wear-resistant layer of the utility model.
[0026] Marked in the figure: 1-core layer one, 2-core layer two, 3-anti-distortion frame, 4-outer cover sheet, 5-lower cover sheet, 6-bearing layer, 7-honeycomb hole, 8-mounting groove, 9-wear-resistant layer, 10-anti-stretching groove. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0028] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or positional relationship shown based on the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0029] Please refer to Figures 1-4 , a kind of high-strength foam plastic board, including two upper and lower symmetrical core layer one 1 and core layer two 2, it is equipped with an anti-distortion frame 3 between core layer one 1 and core layer two 2, core layer one 1 is arranged in the upper portion of core layer two 2, and an outer cover sheet 4 is also provided on the upper end surface of core layer one 1, a lower cover sheet 5 is provided on the lower end surface of core layer two 2, a bearing layer 6 is provided on the lower end surface of lower cover sheet 5;
[0030] Multiple hexagonal structure penetrating honeycomb holes 7 are provided on core layer one 1 and core layer two 2, mounting grooves 8 for mounting anti-distortion frame 3 are provided on the lower end surface of core layer one 1, and a mounting groove 8 is also provided on the upper end surface of core layer two 2, the depth of mounting groove 8 is half of the thickness of anti-distortion frame 3, and a wear-resistant layer 9 is also provided on the upper end surface of outer cover sheet 4 by spraying process.
[0031] Specifically, the core layer one 1 and the core layer two 2 are both made of polystyrene foam, and the thickness of each is 5mm. Polystyrene foam has the advantages of light weight, heat insulation, sound insulation, etc., and is the main supporting structure of foam plastic board. A plurality of hexagonal structure penetrating honeycomb holes 7 are arranged on the core layer, and the coverage rate is not less than 70%. This honeycomb structure not only further reduces the weight of the core layer, but also effectively disperses external force and improves the compression resistance of the core layer. When the foam plastic board is subjected to vertical pressure, the structure of the honeycomb hole 7 can make the pressure evenly distributed on the entire core layer, avoiding damage caused by local stress concentration.
[0032] The core layer one 1 and the core layer two 2 are arranged symmetrically, providing a stable internal support structure for the entire foam plastic board. They cooperate with the anti-twist frame 3 to jointly bear external pressure and twisting force. At the same time, the core layer provides an attachment base for the outer cover sheet 4 and the lower cover sheet 5, ensuring that the cover sheets can be firmly fixed on the core layer.
[0033] Specifically, the outer cover sheet 4 and the lower cover sheet 5 are both made of glass fiber reinforced plastic. Glass fiber reinforced plastic has the characteristics of high strength and high modulus, which can provide good protection for the foam plastic board, prevent the core layer from being directly damaged by external friction, impact, etc., and enhance the overall durability.
[0034] Specifically, the anti-twist frame 3 is connected with the mounting slot 8 on the core layer one 1 and the core layer two 2. This connection method makes the anti-twist frame tightly embedded in the core layer, effectively enhancing the anti-twist performance of the foam plastic board. When subjected to external twisting force, the anti-twist frame can bear most of the twisting force, protecting the integrity of the core layer structure.
[0035] Specifically, the thickness of the lower cover sheet 5 is less than that of the outer cover sheet 4. According to the actual use scenario, the outer cover sheet 4 on the top faces more direct friction and collision risks, and a thicker design can provide better protection. The lower cover sheet 5 mainly serves as an auxiliary protection and connection to the bearing layer, and a slightly thinner design does not affect the overall performance and can save costs.
[0036] Specifically, the bearing layer 6 is made of rubber material, and its thickness is 3-5mm and the hardness is between Shore A 70-80. The rubber material bearing layer 6 has good elastic buffering performance, which can absorb part of the impact force when the foam plastic board is carrying heavy objects, protecting the internal structure. The appropriate thickness and hardness can not only ensure the buffering effect, but also maintain certain bearing stability.
[0037] Specifically, the anti-twist frame 3 is made of aluminum alloy 6061-T6. Aluminum alloy 6061-T6 has high strength, good toughness and corrosion resistance, providing reliable anti-twist support for the foam plastic board, ensuring that the structure does not deform severely in complex stress environment.
[0038] Specifically, the wear-resistant layer 9 is arranged on the upper end surface of the outer cover sheet 4 by using a two-component polyurethane coating through a spraying process. After curing, the two-component polyurethane coating forms a tough wear-resistant coating, greatly improving the wear resistance of the outer cover sheet 4 and even the entire foam plastic plate, prolonging the service life, and adapting to high-friction use scenarios.
[0039] Specifically, the lower end surface of the outer cover sheet 4 is also provided with a plurality of anti-expansion grooves 10. When the ambient temperature and humidity change, the foam plastic plate is prone to expansion and deformation. The anti-expansion grooves 10 can effectively release internal stress, prevent structural cracking and damage caused by excessive expansion, and ensure the stability of the overall structure.
[0040] The details of the embodiments, and in the spirit or basic characteristics of the present application without departing from the scope of the present application, can be realized in other specific forms. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0041] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity. The skilled person should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that can be understood by the skilled person.
Claims
1. A high-strength foam plastic board, characterized by: It comprises two core layers (1) and (2) arranged symmetrically, an anti-distortion frame (3) is arranged between the core layers (1) and (2), the core layer (1) is arranged on the upper part of the core layer (2), and an outer cover sheet (4) is arranged on the upper end surface of the core layer (1), a lower cover sheet (5) is arranged on the lower end surface of the core layer (2), and a bearing layer (6) is arranged on the lower end surface of the lower cover sheet (5); A plurality of hexagonal structure through-holes (7) are arranged on the core layers (1) and (2), a mounting groove (8) for mounting the anti-distortion frame (3) is arranged on the lower end surface of the core layer (1), and the upper end surface of the core layer (2) is also provided with a mounting groove (8), and the depth of the mounting groove (8) is half of the thickness of the anti-distortion frame (3); An abrasion-resistant layer (9) is arranged on the upper end surface of the outer cover sheet (4) by a spraying process.
2. A high-strength foam plastic board according to claim 1, characterized by: The core layers (1) and (2) are made of polystyrene foam, and the thickness of the core layers (1) and (2) is 5 mm, and the coverage rate of the through-holes (7) arranged on the core layers (1) and (2) is not less than 70%.
3. A high-strength foam plastic board according to claim 1, characterized in that: The outer cover sheet (4) and the lower cover sheet (5) are made of glass fiber reinforced plastic.
4. A high-strength foam plastic board according to claim 1, characterized by: The anti-distortion frame (3) is connected with the mounting grooves (8) on the core layers (1) and (2).
5. A high-strength foam plastic board according to claim 1, characterized in that: The thickness of the lower cover sheet (5) is less than that of the outer cover sheet (4).
6. A high-strength foam plastic board according to claim 1, characterized by: The bearing layer (6) is made of rubber, and the thickness thereof is 3-5 mm, and the hardness thereof is between Shore A 70 and 80.
7. A high-strength foam plastic board according to claim 1, wherein: The anti-distortion frame (3) is made of aluminum alloy 6061-T6.
8. A high-strength foam plastic board according to claim 1, characterized by: The abrasion-resistant layer (9) is made of two-component polyurethane paint and is arranged on the upper end surface of the outer cover sheet (4) by a spraying process.
9. A high-strength foam plastic board according to claim 1, characterized by: A plurality of anti-stretch grooves (10) are arranged on the lower end surface of the outer cover sheet (4).