Production winding device for wet-process non-woven fabric base material in water treatment membrane
By adaptively adjusting the speed and tension of the winding shaft, the problems of wrinkles and folds in wet-laid nonwoven fabric substrates during the winding process were solved, improving production efficiency and substrate quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-04-10
AI Technical Summary
Existing wet-laid nonwoven fabric substrates for water treatment membranes are prone to wrinkles and folds during the winding process, resulting in low production efficiency. Furthermore, traditional winding devices struggle to control pressure uniformity, affecting substrate quality.
The winding device, which uses screw control and hydraulic arm coordination, ensures stable pressure on the nonwoven substrate during winding by adaptively adjusting the moving speed and tension of the winding shaft, thus preventing air from getting trapped. The device also uses a rotating screw and a proximity roller to achieve adaptive tension control.
It achieves flat winding of nonwoven fabric substrate, reduces wrinkles and creases, improves production efficiency and substrate quality, and reduces scrap rate.
Smart Images
Figure CN224105211U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to water treatment membrane's production technology especially relates to a kind of production and winding device for wet nonwoven substrate in water treatment membrane.
BACKGROUND
[0002] At present, the substrate for water treatment membrane is generally produced and manufactured using mature wet nonwoven process, but the existing production and manufacturing method is formed by wet method, but the nonwoven structure after wet forming is loose, the bonding force between fibers is weak, and the tensile strength is low;Therefore, it needs to be treated at a certain temperature and pressure to improve its performance index.
[0003] At the same time, in order to make water treatment membrane fully play the role of separation, it has high requirements for wet nonwoven substrate, such as no wrinkles and folds, and uniform and stable whole width. However, the current traditional winding device is easy to cause the wet nonwoven to wrap or clamp air during winding, or the winding pressure control is uneven, and thus wrinkles and folds are easy to occur, so that more waste is produced, which affects the quality and use of wet nonwoven substrate. Therefore, in order to reduce and reduce such problems, the production speed usually needs to be reduced, which leads to low production efficiency and negative impact on the benefits of production enterprises.
SUMMARY OF THE UTILITY MODEL
[0004] The production and winding device for wet nonwoven substrate in water treatment membrane provided by the utility model adopts screw control and cooperates with the set program at the winding part, and as the winding diameter of nonwoven substrate becomes larger, the moving speed of winding shaft is adaptively adjusted to ensure the stability of pressure during winding and to ensure that wrinkles and folds caused by wrapping or clamping air do not occur.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] A production and winding device for wet nonwoven substrate in water treatment membrane is used for the production of wet nonwoven substrate in water treatment membrane on nonwoven substrate production line, comprising a plurality of guide rollers arranged on nonwoven substrate production line, approach rollers adjustable with the distance of nonwoven substrate, execution hydraulic arm for controlling the action of approach rollers, winding rack and winding shaft arranged at the winding part of nonwoven substrate production line, the winding shaft is rotatably arranged on the winding rack along the width direction of nonwoven substrate.
[0007] The winding shaft is used to rotate and wind the nonwoven substrate continuously fed by the nonwoven substrate production line.
[0008] The winding frame is provided with a rotating screw connected with the winding shaft and adapted to control the moving speed of the winding shaft to ensure the constant tension of the base material during winding.
[0009] Preferably, the proximity roller is arranged on the base material feeding side of the winding shaft of the winding frame and is adapted to control the tension to adjust the tension and gap of the non-woven base material entering the winding shaft to ensure that the winding interface is not wrapped or clamped with air during winding.
[0010] Preferably, the proximity roller is provided with a control hydraulic arm to control the adaptive tension of the whole roller.
[0011] The utility model discloses the beneficial effects are:
[0012] The rotating screw is connected at the winding shaft of the winding part, and the moving speed of the winding shaft is adapted to control according to the set program and the increasing diameter of the non-woven base material to ensure the stable pressure during winding and to prevent the problems of wrinkle and folding caused by air.
[0013] Moreover, the proximity roller is arranged on the base material feeding side of the winding shaft and is controlled by the hydraulic arm to realize the adaptive tension control, and the tension and gap between the proximity roller and the non-woven base material can be adjusted at any time during winding to realize the uniform and stable winding pressure and to prevent the air from entering the winding interface.
DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is the working principle schematic diagram of the utility model.
DETAILED DESCRIPTION
[0015] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model, and it should be explained that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the protection scope of the utility model.
[0016] In the description of the utility model, it is necessary to explain that, unless there is definite stipulation and limitation, the term "installation", "connection", "connection" should be broad sense understanding, for example, it can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be direct connection, also can be indirectly connected through intermediate medium, can be two elements inside the communication. For ordinary skilled in the art, the specific meaning of the above-mentioned term in the utility model can be understood through specific circumstances.
[0017] A production winding device for wet non-woven fabric substrate in water treatment membrane, as shown in Figure 1 For the production of wet non-woven fabric substrate in water treatment membrane on the non-woven fabric substrate production line 1, it comprises a plurality of guide rollers 2 arranged on the non-woven fabric substrate production line 1, an approach roller 7 with adjustable distance from the substrate, an execution hydraulic arm 8 for controlling the action of the approach roller 7, a winding rack 3 arranged at the winding part of the non-woven fabric substrate production line and a winding shaft 4, the winding shaft 4 is arranged on the winding rack 3 along the width direction of the non-woven fabric substrate, the winding shaft 4 is used to rotate and wind the non-woven fabric substrate continuously fed by the non-woven fabric substrate production line, a rotary screw 5 connected with the winding shaft 4 and self-adaptively adjusting and controlling the moving speed of the winding shaft 4 to ensure the constant pressure of the substrate during winding is arranged on the winding rack 3, the rotary screw 5 is connected with a screw control motor 6 for driving it to rotate according to the set program.
[0018] As shown in Figure 1 The approach roller 7 is arranged on the substrate feeding side of the winding shaft 4 of the winding rack 3, when working, the approach roller 7 adopts tension self-adaptive control, is used for adjusting the tension and gap of the non-woven fabric entering the winding shaft, and ensures that the winding interface does not wrap into or clamp into air during winding, the execution hydraulic arm 8 is connected to the two ends of the approach roller 7, is used for controlling the self-adaptive tension of the whole roller body to touch the upper side of the non-woven fabric.
[0019] In this embodiment, the comprehensive control of the rotary screw 5 and the approach roller 7 in the whole production winding device ensures the uniformity and stability of the winding pressure, and there is no air wrapping, which facilitates the speed increase of the whole production line and is beneficial to the production speed increase, and the wet non-woven fabric substrate for water treatment membrane obtained by using the production winding device can fully meet the use requirements of the downstream, greatly reduces the waste and effectively improves the production efficiency.
[0020] The above-mentioned embodiments are only the preferred embodiments of the utility model, and do not limit the implementation range of the utility model, and equivalent changes made according to the shape, structure and principle of the utility model should be covered in the protection scope of the utility model.
Claims
1. A production winding device for a wet-laid nonwoven substrate for a water treatment membrane, for production of a wet-laid nonwoven substrate for a water treatment membrane on a nonwoven substrate production line, characterized by, The application relates to a non-woven fabric base material production line, which comprises a plurality of guide rollers arranged on the non-woven fabric base material production line, an approach roller capable of adjusting the distance from the non-woven fabric base material, an execution hydraulic arm for controlling the action of the approach roller, a winding frame arranged at the winding part of the non-woven fabric base material production line, and a winding shaft arranged on the winding frame and rotating along the width direction of the non-woven fabric base material. The winding shaft is used for winding the non-woven fabric base material continuously fed by the non-woven fabric base material production line. A rotating screw is arranged on the winding frame and is rotationally connected with the winding shaft, and the rotating speed of the rotating screw is adaptively adjusted according to the change of the winding diameter of the non-woven fabric base material to ensure the constant tension of the base material during the winding process; the rotating screw is connected with a screw control motor for driving the rotating screw to rotate according to a set program.
2. A production and winding device for a wet-laid nonwoven substrate for water treatment membranes according to claim 1, characterized in that: The approach roller is arranged on the base material feeding side of the winding shaft of the winding frame and is used for adjusting the tension and gap of the non-woven fabric base material entering the winding shaft and ensuring that no air is wrapped or clamped into the winding interface during the winding.
3. A production and winding device for a wet-laid nonwoven substrate for water treatment membranes according to claim 2, characterized in that: Execution hydraulic arms are connected with both ends of the approach roller for adaptively controlling the tension of the whole roller body.