Crane suspension arm anti-collision device
By installing tripwires and monitoring structures on the crane boom, the risk of collision between the boom and obstacles can be monitored in real time, thus solving the boom collision problem and improving the safety and collision avoidance of the crane.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANGZHOU HAIRUN SHIPPING CO LTD
- Filing Date
- 2024-12-31
- Publication Date
- 2026-04-10
AI Technical Summary
Existing crane booms are prone to colliding with nearby obstacles during luffing and slewing. Manual observation of anti-collision measures poses a safety hazard, and the telescopic structure of the boom cannot fully cover and protect against them.
Design a crane boom anti-collision device, which adopts a cable winding structure and a monitoring structure. The device uses a trip cable to surround the circumference of the boom, and the winding shaft adapts to changes in the boom length. The monitoring structure detects the force on the trip cable in real time and sends a warning signal to the crane control console.
It achieves real-time protection around the boom, effectively detects the location of colliding objects and provides timely warnings, thus improving the safety and reliability of the crane.
Smart Images

Figure CN224105456U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to hoisting equipment technical field, concretely is a crane boom anti -collision device. BACKGROUND
[0002] At present, in the operation of the crane, other hoisting machines or other types of obstacles may exist in the operation range of part of the crane, and collision may occur between the crane boom and the nearby obstacles during the amplitude and rotation of the crane boom, thereby endangering the safety of the crane itself.
[0003] The current means of preventing collision is to clean the environment around the loading vehicle, and to give a danger prompt by manual observation, but manual observation is greatly affected by manual experience and subjective factors, and there is a certain safety hazard, and the boom has telescopic properties, and the range of movement is very large, and at the same time it is limited by the telescopic structure of the boom itself, the length can be changed, and the installation protection structure of the loading is difficult to cover the entire boom. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a crane boom anti-collision device to solve the problems raised in the background art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] A crane boom anti-collision device, comprising:
[0007] The winding structure is two groups, the winding structure comprises a storage box, a winding shaft is rotatably installed inside the storage box, and two winding shafts are fixedly connected to both ends of the tripwire;
[0008] The monitoring structure is fixedly installed on one side of the storage box, and the monitoring structure comprises:
[0009] The outlet is fixedly installed on one side of the storage box;
[0010] The detection ring is fixedly installed at the opening of one end of the outlet, and the tripwire passes through the outlet and the detection ring;
[0011] The support blocks are eight, and the eight support blocks are fixedly installed at the included angles of the octagonal through holes in the detection ring;
[0012] The contact shafts are slidably connected to the adjacent surfaces of the two adjacent support blocks at both ends;
[0013] The abutting seats are slidably connected to the support blocks at both sides, and the abutting seats are movably abutted to the side surfaces of the contact shafts;
[0014] The top block is fixedly installed in the middle of the top block;
[0015] A reset spring, the lower end of which is fixedly connected with the two ends of the abutting seat, and the upper end of which is fixedly connected with the inner wall of the detection ring;
[0016] A pressure sensor, which is embedded in the inside of the detection ring, and one side of which is movably abuts against the top block;
[0017] An extended mounting rack, the front end of which is fixedly connected with the rear side surface of the storage box.
[0018] Further, the winding structure further comprises:
[0019] A storage bin, which is opened in the inside of the storage box, and the winding shaft is rotatably installed in the middle part of the storage bin;
[0020] A winding spring shell, which is fixedly installed on the front side surface of the storage box;
[0021] A reset winding spring, which is clamped in the inside of the winding spring shell, and is fixedly connected with one end of the winding shaft.
[0022] Further, the upper surface of the storage box is fixedly installed with a control box, and the inside of the control box is loaded with a wireless module.
[0023] Further, the extended mounting rack comprises:
[0024] A box body mounting seat, the front side surface of which is fixedly connected with the storage box through mounting bolts;
[0025] A tripod, the front end of which is fixedly connected with the box body mounting seat;
[0026] An installation base sheet, the front surface of which is fixedly connected with the rear side of the tripod at the upper and lower ends.
[0027] Compared with the prior art, the utility model has the advantages that:
[0028] 1. A plurality of integral anti-collision devices are provided and arranged on the side of the crane arm, the storage box at one end of the tripwire is fixedly installed at the root of the base rod through the extended mounting rack, the storage box at the other end of the tripwire is installed at the top end of the telescopic rod, the crane arm side is surrounded by the tripwires, the winding shaft is used for winding and unwinding the two ends of the tripwire, the actual length of the self-adapting telescopic crane arm can be changed, the force of the tripwire is monitored in real time by the monitoring structure, and whether the crane arm touches the object is monitored, and real-time protection is provided for the crane arm side.
[0029] 2、When the external object approaches the side of the boom, it will first contact the tripwire, the tripwire is pushed to bend and deform, and the contact shaft is pressed and contacted at the detection ring, the contact shaft is provided with eight groups, which can relatively comprehensively feel the bending state of the tripwire in all directions, and can more effectively detect the direction of the collision object approaching the boom, the contact shaft is pressed and moved, and then drives the abutting seat to move, when the abutting seat continuously moves, the top block presses the pressure sensor, and the warning signal is sent to the crane console through the wireless module in the control box. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 is the overall structure schematic diagram of the utility model;
[0031] Figure 2 is the winding structure schematic diagram of the utility model;
[0032] Figure 3 is the monitoring structure schematic diagram of the utility model;
[0033] Figure 4 is the detection ring schematic diagram of the utility model;
[0034] Figure 5 is the extension mounting rack schematic diagram of the utility model.
[0035] In the drawing: 1, winding structure;101, storage box;102, storage bin;103, winding shaft;104, coil spring shell;105, reset coil spring;106, control box;107, tripwire;2, monitoring structure;201, outlet;202, detection ring;203, support block;204, contact shaft;205, abutting seat;206, top block;207, reset spring;208, pressure sensor;3, extension mounting rack;301, mounting substrate;302, tripod;303, box body mounting seat;304, mounting bolt. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0037] Please refer to Figures 1-5In this embodiment of the utility model, a crane boom anti-collision device includes a cable winding structure 1, a monitoring structure 2, and an extension mounting frame 3. The cable winding structure 1 consists of two sets, each including a storage box 101. A winding shaft 103 is rotatably mounted inside the storage box 101, and the two winding shafts 103 are fixedly connected to both ends of a tripwire 107. The monitoring structure 2 is fixedly installed on one side of the storage box 101. The front end of the extension mounting frame 3 is fixedly connected to the rear surface of the storage box 101.
[0038] Specifically, multiple sets of integrated anti-collision devices are equipped and installed around the crane boom. The storage box 101 at one end of the tripwire 107 is fixedly installed at the base of the base rod through the extension mounting bracket 3, and the storage box 101 at the other end of the tripwire 107 is installed at the top of the telescopic rod. The boom is surrounded by several tripwires 107. The two ends of the tripwire 107 are wound and unwound using the winding shaft 103. The adaptive telescopic boom can change its actual length. The monitoring structure 2 monitors the force on the tripwire 107 in real time, thereby monitoring whether the boom touches any objects and providing real-time protection for the entire boom.
[0039] Example 1
[0040] like Figures 1-2 As shown, in this embodiment, the take-up structure 1 also includes a storage compartment 102, a spring housing 104, and a return spring 105. The storage compartment 102 is located inside the storage box 101, and the winding shaft 103 is rotatably mounted in the middle of the storage compartment 102. The spring housing 104 is fixedly mounted on the front surface of the storage box 101. The return spring 105 is snapped into the inside of the spring housing 104, and the return spring 105 is fixedly connected to one end of the winding shaft 103.
[0041] In this embodiment, when the boom extends, the tripwire 107 is pulled out from the surface of the winding shaft 103. At the same time, the rotation of the winding shaft 103 drives the reset spring 105 to accumulate elastic potential energy. When the boom retracts, the reset spring 105 drives the winding shaft 103 to reset and rotate, thereby rewinding the excess tripwire 107 into the storage compartment 102, thus achieving adaptive adaptation to the actual length of the boom.
[0042] like Figure 1 , Figure 5 As shown, in this embodiment, the extended mounting bracket 3 includes a box mounting base 303, a tripod 302, and a mounting base 301. The front surface of the box mounting base 303 is fixedly connected to the storage box 101 by mounting bolts 304; the front end of the tripod 302 is fixedly connected to the box mounting base 303; and the upper and lower ends of the front surface of the mounting base 301 are fixedly connected to the rear ends of the tripod 302.
[0043] In a specific implementation, the mounting substrate 301 is mounted on the side surface of the boom by mounting bolts 304, the storage box 101 is supported and mounted by the tripod 302, and the storage box 101 is supported away from the side surface of the boom by the tripod 302 to provide a certain activity time for the tripwire 107 trigger monitoring structure 2 and a certain reaction time for the staff, so as to avoid that the staff does not operate in time or the boom moves too fast, resulting in that the boom is collided.
[0044] Embodiment two
[0045] On the basis of embodiment one, in order to supplement the specific way of the tripwire 107 trigger monitoring structure 2 which is not mentioned in embodiment one.
[0046] As shown in Figures 1-4 In this embodiment, the control box 106 is fixedly installed on the upper surface of the storage box 101, and the wireless module is carried in the control box 106; the monitoring structure 2 includes a wire outlet 201, a detection ring 202, a support block 203, a contact shaft 204, an abutting seat 205, a top block 206, a reset spring 207 and a pressure sensor 208, and the wire outlet 201 is fixedly installed on one side of the storage box 101; the detection ring 202 is fixedly installed at the opening end of the wire outlet 201, and the tripwire 107 passes through the wire outlet 201 and the detection ring 202; the eight support blocks 203 are fixedly installed at the included angle of the octagonal through hole in the detection ring 202; the contact shaft 204 is slidably connected with the adjacent faces of the two adjacent support blocks 203 at both ends; the abutting seat 205 is slidably connected with the support blocks 203 at both sides, and the abutting seat 205 is movably abutted with the side surface of the contact shaft 204; the top block 206 is fixedly installed in the middle of the top block 206; the lower end of the reset spring 207 is fixedly connected with the both ends of the abutting seat 205, and the upper end of the reset spring 207 is fixedly connected with the inner wall of the detection ring 202; the pressure sensor 208 is embedded in the detection ring 202, and one side of the pressure sensor 208 is movably abutted with the top block 206.
[0047] In specific implementation, when the external object approaches the side of the boom, it will first contact the tripwire 107, the tripwire 107 is pushed to bend and deform, pressing the contact shaft 204 at the detection ring 202, the contact shaft 204 is provided with eight groups, which can comprehensively feel the bending state of the tripwire 107 in all directions, and can more effectively detect the direction of the collision object approaching the boom, the contact shaft 204 is pressed to move, thereby pushing the abutting seat 205 to move, when the abutting seat 205 continuously moves, the top block 206 presses the pressure sensor 208, the warning signal is sent to the crane console through the wireless module in the control box 106, at the same time, the reset spring 207 provides elastic support for the abutting seat 205, and before the top block 206 contacts the pressure sensor 208, the contact shaft 204 and the abutting seat 205 are provided with a certain movable frame structure, the tripwire 107 is provided with a certain movable space, and the false touch caused by small-range shaking of the tripwire 107 when the wind blows during high-altitude operation is avoided.
[0048] It is apparent for those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended to encompass all changes falling within the meaning and range of equivalents of the elements of the claims. Any reference signs in the claims should not be considered as limiting the claims involved.
[0049] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A crane boom anti-collision device, characterized in that, Include: The winding structure (1), the winding structure (1) is two groups, the winding structure (1) includes a storage box (101), the winding shaft (103) is rotatably installed inside the storage box (101), two winding shafts (103) are fixedly connected with both ends of the tripwire (107); The monitoring structure (2) is fixedly installed on one side of the storage box (101), and the monitoring structure (2) comprises: The outlet (201) is fixedly installed on one side of the storage box (101); The detection ring (202) is fixedly installed on the opening of one end of the outlet (201), and the tripwire (107) passes through the outlet (201) and the detection ring (202); The support block (203) is eight, and the support block (203) is fixedly installed at the included angle of the octagonal hole in the detection ring (202); The contact shaft (204) is slidably connected with the adjacent surface of the two adjacent support blocks (203) at both ends; The abutting seat (205) is slidably connected with the support block (203) on both sides, and the abutting seat (205) is movably abutted with the side surface of the contact shaft (204); The top block (206) is fixedly installed in the middle of the top block (206); The reset spring (207) is fixedly connected with the abutting seat (205) at the lower end, and the reset spring (207) is fixedly connected with the inner wall of the detection ring (202) at the upper end; The pressure sensor (208) is embedded in the detection ring (202), and the pressure sensor (208) is movably abutted with the top block (206) on one side; The expansion mounting bracket (3) is fixedly connected with the rear surface of the storage box (101) at the front end.
2. Crane jib crash avoidance apparatus according to claim 1, characterised in that, The winding structure (1) further comprises: The storage bin (102) is opened in the storage box (101), and the winding shaft (103) is rotatably installed in the middle of the storage bin (102); The coil spring shell (104) is fixedly installed on the front side surface of the storage box (101); The reset coil spring (105) is connected in the coil spring shell (104), and the reset coil spring (105) is fixedly connected with one end of the winding shaft (103).
3. Crane jib crash avoidance apparatus according to claim 2, characterised in that, The control box (106) is fixedly installed on the upper surface of the storage box (101), and the wireless module is carried in the control box (106).
4. Crane jib crash avoidance apparatus according to claim 3, characterised in that, The expansion mounting bracket (3) comprises: The box body mounting seat (303) is fixedly connected with the storage box (101) through the mounting bolt (304) on the front side surface; The tripod (302) is fixedly connected with the box body mounting seat (303) at the front end; The mounting substrate (301) is fixedly connected with the rear ends of the tripod (302) on the front surface.