Automatic silkworm cocoon cooking equipment

Abstract

The utility model discloses automatic silkworm cocoon cooking equipment which comprises a machine frame, an auxiliary digester and a main digester which are installed on the left side and the right side of the interior of the machine frame respectively, and a T-shaped heat insulation plate installed in the portion, between the auxiliary digester and the main digester, of the interior of the machine frame. A gear type electric traction assembly is installed on the outer wall of the side, away from the rack, of the back plate, and an overturning structure is installed at the moving end of the gear type electric traction assembly. According to the utility model, the gear type electric traction assembly and the turnover structure are utilized, the silkworm cocoons and the perforated cooking cylinder can be quickly and automatically transferred among different cooking stages, the waiting time is greatly shortened, the time waste caused by the change of waiting water temperature in the traditional process is avoided, and the overall production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to silkworm cooking technology field, concretely is a kind of silkworm automatic cocoon cooking equipment. BACKGROUND

[0002] The silkworm automatic cocoon cooking equipment effectively improves production efficiency and silk quality by realizing automation, continuity and standardization of process. The equipment is composed of a heating system, a cocoon container, a stirring device, a water circulation system and an intelligent control system, which can monitor and adjust temperature, time and pressure in real time to ensure that each link is within the optimal parameter range. The core function is to realize uniform softening of cocoon through automatic control, avoid errors in traditional manual operation, and ensure that sericin is fully swollen and softened, so as to facilitate subsequent silk extraction and production of silk products. The cooking process of the equipment includes four stages of preheating, cooking, low-temperature penetration and continued cooking. In the preheating stage, the water temperature is adjusted to about 60 degrees Celsius to make the cocoon surface wet, preparing for the subsequent high-temperature cooking. In the cooking stage, the water temperature is raised to boiling state, and the cocoon is soaked in high-temperature water to soften the sericin through heat conduction. Then, the cocoon is quickly transferred to low-temperature water, and the temperature difference is used to promote water penetration into the cocoon to further soften the sericin and enhance its silk extraction performance. In the last stage, the equipment maintains a suitable temperature to ensure that the sericin is fully swollen and softened to achieve the desired softening degree. However, the current cocoon cooking equipment is mainly single-pot structure, so it needs to wait for the water temperature to rise and then drop from the preheating stage to the cooking stage and from the cooking stage to the low-temperature penetration. Water heating mainly relies on the heating source at the bottom of the pot, and heat energy can only be gradually transferred to the water through the bottom. This requires waiting for the water temperature to reach the set value before entering the next stage, which not only prolongs the entire cocoon cooking process, but also affects the continuity and efficiency of silkworm cooking production. UTILITY MODEL CONTENTS

[0003] The utility model aims at providing a kind of silkworm automatic cocoon cooking equipment, set for high-temperature cooking, continued cooking main cooking device, and for preheating, low-temperature penetration auxiliary cooking device, utilize gear type electric traction assembly, overturn structure makes that hole formula cooking cylinder and the silkworm cocoon with cooking are quickly transferred between auxiliary cooking device and complete cooking operation, to shorten the time waiting of each stage, to solve the problems raised in the above background technology.

[0004] In order to achieve the above object, the utility model provides the following technical scheme: a kind of automatic silkworm cocoon cooking equipment, including rack, vice steamer respectively installed in the left and right sides inside rack, main steamer and the T-shaped heat insulation plate installed between vice steamer, main steamer inside rack, the back of the rack is fixed with backplate, and gear type electric traction assembly is installed on the outer wall of the side of backplate away from rack, the moving end of gear type electric traction assembly is installed with turnover structure, the movable end of turnover structure is installed with perforated steaming cylinder, the surface of the rack is installed with perforated steaming cylinder on one side, and the output end of perforated steaming cylinder is electrically connected with the input end of main steamer, vice steamer and gear type electric traction assembly respectively.

[0005] Preferably, the main steamer includes a housing fixed to one side of the rack, a support tray installed at one end inside the housing, and an electric heating rod installed on the inner wall of the housing below the support tray. The input end of the electric heating rod is electrically connected to the output end of the control panel. The main steamer and the vice steamer have the same structure.

[0006] Preferably, the bottom end of the housing is installed with a double-pass liquid discharge structure for liquid connection with the vice steamer. The double-pass liquid discharge structure includes a U-shaped communication pipe installed at the bottom end of the housing and a switch valve installed on one side of the surface of the U-shaped communication pipe.

[0007] Preferably, the gear type electric traction assembly includes a sliding platform slidingly installed on one side of the outer wall of the backplate, a stepping motor installed on one side of the surface of the sliding platform, a drive gear installed on the output shaft end of the stepping motor, and a rack fixed on one side of the outer wall of the backplate. The rack and the drive gear are engaged with each other. The turnover structure is installed on the top end of the sliding platform. The input end of the stepping motor is electrically connected to the output end of the control panel.

[0008] Preferably, the turnover structure includes a diagonal pull platform fixed to the top end of the sliding platform, a rotating shaft rotatably installed at one end inside the diagonal pull platform, and a stand fixed to both ends of the rotating shaft. The outer wall of one side of the stand is fixedly connected to the outer wall of one side of the perforated steaming cylinder.

[0009] Preferably, the stand and the perforated steaming cylinder are both made of stainless steel components.

[0010] Compared with the prior art, the automatic silkworm cocoon cooking equipment has the advantages that: the automatic silkworm cocoon cooking equipment is provided with the control panel, the auxiliary cooking device, the main cooking device, the double-pass liquid discharge structure, the gear type electric traction assembly, the turnover structure and the perforated cooking cylinder and the like, which are cooperated with each other, firstly, the gear type electric traction assembly and the turnover structure are utilized, the cocoon and the perforated cooking cylinder can be quickly and automatically transferred between different cooking stages, the waiting time is greatly shortened, the quick transfer mechanism avoids the time waste caused by the water temperature change in the traditional process, and the overall production efficiency is improved; secondly, the main cooking device and the auxiliary cooking device can be respectively focused on different process stages, including preheating, low-temperature penetration, continuous cooking and high-temperature cooking, so that the temperature control of each stage is more accurate and efficient, different process steps are distributed to the independent cooking devices, more reasonable temperature adjustment and time control can be realized, energy waste and temperature fluctuation caused by repeated heating and cooling in a single pot are avoided, and the softening effect of the cocoon and the quality stability of the silk are ensured; finally, the mechanical turnover and the quick transfer design also enhance the automation degree of the equipment, reduce the dependence on manual operation, reduce the operation difficulty and human error, and improve the safety and consistency of production. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 is a schematic diagram of the three-dimensional structure of the utility model Figure 1 ;

[0012] Figure 2 is a schematic diagram of the three-dimensional structure of the utility model Figure 2 ;

[0013] Figure 3 is a schematic diagram of the three-dimensional structure of the utility model Figure 3 ;

[0014] Figure 4 is a schematic diagram of the three-dimensional structure of the utility model

[0015] Figure 5 is a schematic diagram of the three-dimensional structure of the utility model

[0016] Figure 6 is a schematic diagram of the three-dimensional structure of the utility model

[0017] In the figure: 1, rack; 2, main steamer; 201, shell; 202, supporting tray; 203, electric heating rod; 3, auxiliary steamer; 4, control panel; 5, T-shaped heat insulation plate; 6, back plate; 7, gear type electric traction assembly; 701, sliding table; 702, stepping motor; 703, rack; 704, driving gear; 8, turnover structure; 801, inclined table; 802, rotating shaft; 803, stand; 9, perforated steaming cylinder; 10, double-way liquid discharge structure; 1001, U-shaped communication pipe; 1002, on-off valve. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0019] Embodiment one, by Figures 1 to 4 The utility model discloses a rack 1, the auxiliary steamer 3 of left and right sides of the inside of rack 1 is installed respectively, the main steamer 2 and the T-shaped heat insulation plate 5 of the inside of rack 1 between auxiliary steamer 3, main steamer 2 are installed, auxiliary steamer 3 makes the steaming process to be able to carry out in stages, especially in the preheating, low-temperature penetration link, can realize the accurate control and division of labor of temperature, and main steamer 2 assumes the main high-temperature steaming task, guarantees the full softening and sterilization effect of cocoon, enhances the quality and safety of silk,

[0020] The back plate 6 is fixed on the back of the rack 1, and the gear type electric traction assembly 7 is installed on the outer wall of the side away from the rack 1 of the back plate 6, the moving end of the gear type electric traction assembly 7 is installed with the turnover structure 8, and the movable end of the turnover structure 8 is installed with the perforated steaming cylinder 9. The perforated steaming cylinder 9 is installed on one side of the surface of the rack 1, and the output ends of the perforated steaming cylinder 9 are electrically connected with the input ends of the main steamer 2, the auxiliary steamer 3 and the gear type electric traction assembly 7 respectively.

[0021] The main steamer 2 includes the shell 201 fixed on one side of the inside of the rack 1, the supporting tray 202 installed in one end of the inside of the shell 201 and the electric heating rod 203 installed on the inner wall of the shell 201 below the supporting tray 202, and the input end of the electric heating rod 203 is electrically connected with the output end of the control panel 4. The structure of the main steamer 2 and the auxiliary steamer 3 is same, and the staff opens the electric heating rod 203 to work through the control panel 4, and the clear water in the shell 201 is heated by using the electric heating rod 203, so that the water temperature gradually rises.

[0022] The temperature sensor is installed on the inner wall of the shell 201 of the main steamer 2 and the auxiliary steamer 3, and the output end of the temperature sensor is electrically connected to the input end of the control panel 4, so that the internal water temperature of the shell 201 is monitored by the temperature sensor, and the user can timely know the steaming temperature of the device;

[0023] The bottom end of the shell 201 is provided with a double-pass liquid discharge structure 10 for connecting with the auxiliary steamer 3, the double-pass liquid discharge structure 10 comprises a U-shaped communication pipe 1001 installed at the bottom end of the shell 201 and a switch valve 1002 installed on one side of the surface of the U-shaped communication pipe 1001, when all the steaming stages are completed and the water needs to be replaced, the worker opens the switch valve 1002, so that the steaming liquid in the main steamer 2 and the auxiliary steamer 3 is discharged from the U-shaped communication pipe 1001 and the switch valve 1002, so that the steaming liquid is quickly and uniformly discharged and the next steaming operation is performed.

[0024] In the embodiment two, based on the embodiment one, Figure 5 and Figure 6 The gear type electric traction assembly 7 comprises a sliding table 701 slidingly installed on one side of the outer wall of the back plate 6, a stepping motor 702 installed on one side of the surface of the sliding table 701, a driving gear 704 installed at the output shaft end of the stepping motor 702, and a rack 703 fixed on one side of the outer wall of the back plate 6, the rack 703 and the driving gear 704 are in meshing relationship, the turnover structure 8 is installed at the top end of the sliding table 701, the input end of the stepping motor 702 is electrically connected to the output end of the control panel 4, and the stepping motor 702 is started by the control panel 4, at this time, the control panel 4 controls the stepping motor 702 to work according to the set direction, speed, angle and response time, then the stepping motor 702 drives the driving gear 704 to rotate, and the sliding table 701, the stepping motor 702, the turnover structure 8 and the perforated steaming cylinder 9 move along the extension direction of the rack 703 by the cooperation of the driving gear 704 and the rack 703, that is, the perforated steaming cylinder 9 changes position between the main steamer 2 and the auxiliary steamer 3;

[0025] The turnover structure 8 comprises an inclined table 801 fixed at the top end of the sliding table 701, a rotating shaft 802 rotatably installed at one end inside the inclined table 801, and a stand 803 fixed at both ends of the rotating shaft 802, one side of the outer wall of the stand 803 is fixedly connected to one side of the outer wall of the perforated steaming cylinder 9, the stand 803 and the perforated steaming cylinder 9 are both made of stainless steel components, when the worker turns the perforated steaming cylinder 9 out of the main steamer 2 or the auxiliary steamer 3 by the turnover structure 8, the worker manually lifts the perforated steaming cylinder 9 upwards, so that the perforated steaming cylinder 9 drives the stand 803 to deflect around the rotating shaft 802 until the perforated steaming cylinder 9 is in a raised state, and the inclined table 801 is used to support the rotation of the rotating shaft 802 in this process.

[0026] In use, the embodiment of the present application first conducts a comprehensive inspection of the device by the staff to ensure that the control panel 4 is working normally, each mechanical structure is normal, the heating part of the main steamer 2 and the auxiliary steamer 3, the double-pass liquid discharge structure 10 are in good condition, and it is confirmed that the steaming water is sufficient, the water source is clean, the water level is appropriate, then the cocoon is loaded into the perforated steaming cylinder 9, ensuring that the cocoon is evenly distributed to avoid over-dense stacking to ensure the uniformity of steaming; after completing the preparation work, the staff sets the steaming parameters through the control panel 4, including the temperature of the main steamer 2 and the auxiliary steamer 3 and the steaming time, after the device is started, the main steamer 2 starts to work and the water temperature gradually rises, when the set steaming temperature is reached, the auxiliary steamer 3 also synchronously enters the preheating or low-temperature penetration stage; the perforated steaming cylinder 9 is first located in the auxiliary steamer 3 for preheating, soaked for about five minutes to make the cocoon layer surface wet and enhance the water permeability of the cocoon layer, after preheating, the staff manually turns the perforated steaming cylinder 9 out of the auxiliary steamer 3 by using the turnover structure 8, and starts the gear type electric traction assembly 7 through the control panel 4, the gear type electric traction assembly 7 drives the turnover structure 8 and the perforated steaming cylinder 9 to move along the predetermined track until the perforated steaming cylinder 9 moves to the main steamer 2, then the staff turns the direction of the perforated steaming cylinder 9, so that the perforated steaming cylinder 9 and the cocoon are immersed in the main steamer 2, and the perforated steaming cylinder 9 and the cocoon are cooked in the high-temperature boiling water for a period of time to accelerate the swelling and dissolution of sericin in the cocoon layer and weaken the adhesion between the cocoon and the silk; after the steaming is completed, the staff moves the perforated steaming cylinder 9 into the auxiliary steamer 3 again according to the same steps to perform low-temperature penetration treatment, using the pressure difference generated by the temperature difference to make the low-temperature water penetrate into the cocoon layer to further soften the sericin, until the cooking is completed in the auxiliary steamer 3, so that the sericin in the cocoon layer is fully swollen and softened; after completing the four stages, the staff takes out the cocoon in the perforated steaming cylinder 9 according to the process requirements, and performs subsequent desizing, drying and other process operations.

Claims

1. An automatic silkworm cocoon boiling device, characterized in that: The utility model provides a double -deck type cooking device, including frame (1), frame (1) inside and left side respectively installed auxiliary cooking vessel (3), main cooking vessel (2) and the T type heat insulation board (5) of auxiliary cooking vessel (3), main cooking vessel (2) between frame (1) inside installation, the back of frame (1) is fixed with back plate (6), and the gear type electric traction assembly (7) is installed on the outer wall of the side of back plate (6) away from frame (1), the moving end of gear type electric traction assembly (7) is installed with overturn structure (8), the movable end of overturn structure (8) is installed with the cooking cylinder (9) of hole type, the surface of frame (1) one side is installed with the cooking cylinder (9) of hole type, and the output of cooking cylinder (9) of hole type is electrically connected with the input of main cooking vessel (2), auxiliary cooking vessel (3), gear type electric traction assembly (7) respectively.

2. The automatic cocoon boiling apparatus for silkworm according to claim 1, characterized in that: The main cooking vessel (2) includes the shell (201) fixed in one side of the frame (1), the supporting tray (202) installed in one end of the shell (201), and the electric heating rod (203) installed on the inner wall of the shell (201) below the supporting tray (202). The input of the electric heating rod (203) is electrically connected with the output of the control panel (4). The structure of the main cooking vessel (2) and the auxiliary cooking vessel (3) is the same.

3. The automatic cocoon boiling apparatus for silkworm according to claim 2, characterized in that: The bottom end of the shell (201) is installed with a double-pass liquid discharge structure (10) for liquid connection with the auxiliary cooking vessel (3). The double-pass liquid discharge structure (10) includes a U-shaped communication pipe (1001) installed at the bottom end of the shell (201) and a switch valve (1002) installed on one side of the surface of the U-shaped communication pipe (1001).

4. The automatic cocoon boiling apparatus for silkworm according to claim 1, characterized in that: The gear type electric traction assembly (7) includes a sliding table (701) slidingly installed on one side of the outer wall of the back plate (6), a stepping motor (702) installed on one side of the surface of the sliding table (701), a driving gear (704) installed on the output shaft end of the stepping motor (702), and a rack (703) fixed on one side of the outer wall of the back plate (6). The rack (703) and the driving gear (704) are engaged with each other. The overturn structure (8) is installed on the top end of the sliding table (701). The input of the stepping motor (702) is electrically connected with the output of the control panel (4).

5. The automatic cocoon boiling apparatus for silkworm according to claim 4, characterized in that: The overturn structure (8) includes a diagonal pull table (801) fixed on the top end of the sliding table (701), a rotating shaft (802) rotatably installed in one end of the diagonal pull table (801), and a stand (803) fixed on both ends of the rotating shaft (802). One side of the outer wall of the stand (803) is fixedly connected with one side of the outer wall of the cooking cylinder (9) of hole type.

6. The automatic cocoon boiling apparatus for silkworm according to claim 5, characterized in that: The stand (803) and the cooking cylinder (9) of hole type are both made of stainless steel components.

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