Knitting wool knitting structure of jacquard machine
By combining a servo motor-driven screw system and a spring damping rod, the problem of low yarn tension adjustment accuracy in traditional jacquard machines has been solved, achieving precise adjustment and stable supply of yarn tension, thus improving fabric quality and production stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BAILONG (ZHANGZHOU) MACHINERY CO LTD
- Filing Date
- 2025-06-23
- Publication Date
- 2026-04-10
AI Technical Summary
Traditional jacquard looms have low precision in their yarn tension adjustment devices, making it difficult to stably control the tension of yarns of different materials, which can lead to problems such as yarn breakage or fabric deformation.
The system employs a servo motor-driven lead screw system, combined with springs and damping rods, to adjust the yarn tension via a lifting plate and guide rod, achieving precise adjustment. A placement mechanism stabilizes the yarn bobbin, ensuring a stable yarn supply.
It achieves precise adjustment and stability of yarn tension, avoids yarn breakage and fabric defects, and improves weaving quality and production stability.
Smart Images
Figure CN224106025U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to textile machine technical field, concretely is a jacquard pile thread weaving structure. BACKGROUND
[0002] In the textile industry, as the key equipment for producing complex pattern fabrics, the jacquard machine has been constantly improved in performance requirements with the increasing demand for high-quality, personalized pile fabrics. However, the current traditional jacquard machine faces many problems in the process of weaving pile thread, which has become a bottleneck restricting the development of the industry.
[0003] The traditional jacquard machine's pile thread tension adjusting device mostly adopts simple mechanical structure, such as relying on spring pressure or friction force for tension adjustment. This way has low adjustment accuracy and is difficult to accurately adjust according to pile threads of different materials and thicknesses. When weaving soft and elastic pile threads such as cashmere and rabbit hair, the traditional device cannot stably control the tension, which may cause the pile thread to break due to excessive tension, or the fabric surface to have defects, or the coil to be loose due to insufficient tension, and the fabric to be deformed. Moreover, in the long weaving process, the wear of mechanical parts will gradually deteriorate the tension adjustment effect, further affecting the fabric quality. SUMMARY
[0004] The utility model aims at providing a jacquard pile thread weaving structure to solve the problems raised in the background.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a jacquard pile thread weaving structure, comprising a base, a tension adjusting mechanism is arranged on the left side of the top of the base, and a placing mechanism is arranged on the right side of the top of the base.
[0006] The tension adjusting mechanism comprises a first fixed frame fixedly connected to the top left side of the base, a fixed rod is fixedly connected to the top of the first fixed frame in a symmetrical manner, a first fixed plate is fixedly connected to the top ends of the two fixed rods, a servo motor is fixedly connected to the top of the fixed plate, a lead screw is fixedly connected to the output end of the servo motor, a lifting plate is threadedly connected to the surface of the lead screw, a limiting rod is fixedly connected to the bottom of the first fixed plate in a symmetrical manner, a lifting column is fixedly connected to the bottom of the lifting plate in a symmetrical manner, a second fixed plate is fixedly connected to the bottom of the two lifting columns, guide rods are equidistantly arranged on the top of the second fixed plate, a first limiting ring is fixedly connected to the surface of the guide rod near the top end, a second fixed frame is fixedly connected to the bottom end of the guide rod, adjusting rollers are rotatably connected to the inner walls of the second fixed frame on the front and back sides, springs are sleeved between the second fixed plate and the second fixed frame on the surface of the guide rod, damping rods are fixedly connected to the top of the second fixed frame in a symmetrical manner, a first rotating roller is rotatably connected to the inner walls of the first fixed frame on the front and back sides near the left side, and a second rotating roller is rotatably connected to the inner walls of the first fixed frame on the front and back sides near the right side.
[0007] Preferably, the bottom end of the lead screw is rotationally connected to the top of the first fixed frame, and the bottom end of the limiting rod is fixedly connected to the top of the first fixed frame.
[0008] Preferably, a hole matched with the limiting rod is formed in the top of the lifting plate, and the lifting plate is slidingly connected to the surface of the limiting rod through the hole, and the limiting rod limits the lifting plate to move up and down along with the rotation of the lead screw.
[0009] Preferably, a groove matched with the lifting column is formed in the top of the first fixed frame, and the surface of the lifting column is slidingly connected to the groove, and a hole matched with the guide rod is formed in the top of the second fixed plate, and the surface of the guide rod is slidingly connected to the hole.
[0010] Preferably, the top end of the spring is fixedly connected to the bottom of the second fixed plate, the bottom end of the spring is fixedly connected to the top of the second fixed frame, and the top of the damping rod is fixedly connected to the bottom of the second fixed plate.
[0011] Preferably, the placing mechanism comprises a third fixed frame fixedly connected to the top right side of the base, equidistantly arranged rotating rods are arranged on the bottom of the third fixed frame, a second limiting ring is fixedly connected to the surface of the rotating rod close to the bottom end, a third limiting ring is fixedly connected to the surface of the rotating rod above the second limiting ring, a fixed disc is fixedly connected to the surface of the rotating rod above the third limiting ring, a bolt is fixedly connected to the top end of the rotating rod, and a lifting disc is threadedly connected to the surface of the bolt.
[0012] Preferably, a hole matched with the rotating rod is formed in the top of the third fixed frame, and the surface of the rotating rod is rotationally connected to the hole, and the second limiting ring and the third limiting ring limit the rotating rod to stably rotate, and the fixed disc and the lifting disc fix the yarn cylinder.
[0013] Compared with the prior art, the jacquard velvet weaving structure has the following beneficial effects:
[0014] The jacquard velvet weaving structure, in the tension adjusting mechanism, the servo motor drives the lead screw to rotate, drives the lifting plate to accurately move up and down along the limiting rod, and then controls the position of the second fixed plate through the lifting column. The second fixed plate links the guide rod, the adjusting roller and other components, cooperates with the spring and the damping rod, can accurately adjust the tension of the velvet according to the characteristics of the velvet and the weaving requirements. The spring provides a buffer spring force, and the damping rod suppresses vibration, ensures stable tension, avoids the breakage of the velvet or the irregularity of the fabric loop due to tension fluctuation, and effectively improves the weaving quality and production stability.
[0015] The rotating rod of the placing mechanism penetrates through the third fixing frame, and under the limiting action of the second limiting ring and the third limiting ring, the rotating rod can stably rotate, and the yarn cylinder can be conveniently unwound. The fixing disc and the lifting disc are matched with the rotating rod through bolts, the position of the lifting disc can be flexibly adjusted according to the height and diameter of the yarn cylinder, different specifications of yarn cylinders can be stably fixed, the yarn cylinder is prevented from shaking and toppling during unwinding, the smoothness of the supply of the pile yarn is ensured, and the production demand is also diversified. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained according to these drawings without creative labor for those skilled in the art:
[0017] Figure 1 It is a three-dimensional schematic view of the structure of the present application;
[0018] Figure 2 It is a three-dimensional schematic view of the tension adjusting mechanism of the structure of the present application;
[0019] Figure 3 It is a front view and sectional view of the first fixing frame of the structure of the present application;
[0020] Figure 4 It is a three-dimensional schematic view of the second fixing frame and the guide rod of the structure of the present application;
[0021] Figure 5 It is a three-dimensional schematic view of the placing mechanism of the structure of the present application;
[0022] Figure 6 It is a three-dimensional schematic view of the first limiting ring and the bolt of the structure of the present application.
[0023] In the figure: 1, base; 2, tension adjusting mechanism; 21, first fixing frame; 22, fixed rod; 23, first fixing plate; 24, servo motor; 25, screw rod; 26, lifting plate; 27, limiting rod; 28, lifting column; 29, second fixing plate; 211, guide rod; 212, first limiting ring; 213, second fixing frame; 214, adjusting roller; 215, spring; 216, damping rod; 217, first rotating roller; 218, second rotating roller; 3, placing mechanism; 31, third fixing frame; 32, rotating rod; 33, second limiting ring; 34, third limiting ring; 35, fixing disc; 36, bolt; 37, lifting disc. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present utility model.
[0025] In the present utility model, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense. For example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be direct connection, or indirect connection through an intermediate medium; it can be the communication inside two elements or the interaction relationship between two elements. Those skilled in the art can understand the specific meanings of the above terms in the present utility model according to the specific circumstances.
[0026] The present utility model provides the following technical solutions: Embodiment one
[0027] Please refer to Figures 1-4 The present utility model provides a technical scheme: a jacquard machine pile thread weaving structure, including base 1, base 1 top left side is provided with tension adjusting mechanism 2, base 1 top right side is provided with placing mechanism 3;
[0028] Tension adjusting mechanism 2 includes first fixed frame 21, first fixed frame 21 fixedly connected to the top left side of base 1, first fixed frame 21 top front and back symmetry fixedly connected with fixed rod 22, two fixed rods 22 top end fixedly connected with first fixed plate 23, fixed plate top fixedly connected with servo motor 24, servo motor 24 output end fixedly connected with lead screw 25, the surface of lead screw 25 is threadedly connected with lifting plate 26, first fixed plate 23 bottom front and back symmetry fixedly connected with limit rod 27, lifting plate 26 bottom front and back symmetry fixedly connected with lifting column 28, two lifting columns 28 bottom fixedly connected with second fixed plate 29, second fixed plate 29 top equidistantly provided with guide rod 211, guide rod 211 surface is fixedly connected with first limit ring 212 near the top end, guide rod 211 bottom end fixedly connected with second fixed frame 213, second fixed frame 213 inner wall front and back sides are rotatably connected with adjusting roller 214, spring 215 is sleeved between second fixed plate 29 and second fixed frame 213 on the surface of guide rod 211, second fixed frame 213 top front and back symmetry fixedly connected with damping rod 216, first fixed frame 21 inner wall front and back sides are rotatably connected with first rotating roller 217 near the left side, first fixed frame 21 inner wall front and back sides are rotatably connected with second rotating roller 218 near the right side.
[0029] The bottom end of the lead screw 25 is rotationally connected to the top of the first fixed frame 21, and the bottom end of the limiting rod 27 is fixedly connected to the top of the first fixed frame 21.
[0030] The top of the lifting plate 26 is provided with a hole matched with the limiting rod 27, and the lifting plate 26 is slidingly connected to the surface of the limiting rod 27 through the hole, and the limiting rod 27 limits the lifting plate 26, so that the lifting plate 26 moves up and down with the rotation of the lead screw 25.
[0031] The top of the first fixed frame 21 is provided with a groove matched with the lifting column 28, and the surface of the lifting column 28 penetrates and slidingly connects to the groove, and the top of the second fixed plate 29 is provided with a hole matched with the guide rod 211, and the surface of the guide rod 211 penetrates and slidingly connects to the hole.
[0032] The top end of the spring 215 is fixedly connected to the bottom of the second fixed plate 29, the bottom end of the spring 215 is fixedly connected to the top of the second fixed frame 213, and the top of the damping rod 216 is fixedly connected to the bottom of the second fixed plate 29. Example two
[0033] Please refer to Figures 5-6 , and on the basis of example one, further get the placing mechanism 3.
[0034] The placing mechanism 3 comprises a third fixed frame 31, the third fixed frame 31 is fixedly connected to the top right side of the base 1, the bottom of the third fixed frame 31 is provided with a rotating rod 32 at equal intervals, the surface of the rotating rod 32 is fixedly connected with a second limiting ring 33 close to the bottom end, the surface of the rotating rod 32 is fixedly connected with a third limiting ring 34 above the second limiting ring 33, the surface of the rotating rod 32 is fixedly connected with a fixed disc 35 above the third limiting ring 34, the top end of the rotating rod 32 is fixedly connected with a screw 36, and the surface of the screw 36 is threadedly connected with a lifting disc 37.
[0035] The top of the third fixed frame 31 is provided with a hole matched with the rotating rod 32, and the surface of the rotating rod 32 penetrates and rotationally connects to the hole, the second limiting ring 33 and the third limiting ring 34 limit the rotating rod 32, so that the rotating rod 32 can stably rotate, and the fixed disc 35 and the lifting disc 37 fix the yarn cylinder.
[0036] In actual operation, when the device is in use, before the jacquard machine starts to work, the tension adjusting mechanism 2 is in the initial state. The servo motor 24 is not started, the lead screw 25 is static, the lifting plate 26 is kept in a fixed position under the limiting action of the limiting rod 27, and the second fixed plate 29 is connected with the lifting plate 26 through the lifting column 28 and is also in the initial position. At this time, the spring 215 keeps a certain compression or stretching state between the second fixed plate 29 and the second fixed frame 213, providing elastic force for subsequent adjustment, and the damping rod 216 connects the two, which can inhibit unnecessary vibration. The first rotating roller 217 and the second rotating roller 218 are installed in the inner wall of the first fixed frame 21, used to guide the pile yarn into and out of the tension adjusting area. When it is necessary to adjust the tension of the pile yarn, the control system sends a command to the servo motor 24, and the servo motor 24 starts to rotate, driving the lead screw 25 to rotate. Since the lifting plate 26 is threadedly connected with the lead screw 25 and can only move up and down by being limited by the limiting rod 27, the rotation of the lead screw 25 makes the lifting plate 26 slide up and down along the limiting rod 27. The lifting plate 26 drives the second fixed plate 29 to move synchronously through the lifting column 28, and the second fixed plate 29 changes the distance between the second fixed plate 29 and the second fixed frame 213 during the movement, thereby compressing or stretching the spring 215. The change of the spring force of the spring 215 is transmitted to the adjusting roller 214 through the guide rod 211, so that the pressure of the adjusting roller 214 on the pile yarn changes, thereby realizing the adjustment of the tension of the pile yarn. When the tension of the pile yarn fluctuates, the spring 215 and the damping rod 216 work together, the spring 215 absorbs and releases energy to buffer the tension change, and the damping rod 216 inhibits the rebounding vibration of the spring 215, ensuring that the tension of the pile yarn is stable within the set range. The pile yarn enters the tension adjusting mechanism 2 from the first rotating roller 217, the tension is adjusted after passing through the adjusting roller 214, and then is output from the second rotating roller 218, entering the subsequent weaving link;
[0037] In the placing mechanism 3, the third fixed frame 31 is fixed on the right side of the top of the base 1, providing support for the whole placing structure. When installing the yarn cylinder, the yarn cylinder is sleeved on the rotating rod 32, so that the yarn cylinder is located between the fixed disc 35 and the lifting disc 37. The second limiting ring 33 and the third limiting ring 34 on the surface of the rotating rod 32 limit the position of the yarn cylinder on the rotating rod 32, ensuring the accuracy of the installation position of the yarn cylinder. Then, the lifting disc 37 is rotated and moved downward on the bolt 36 until the lifting disc 37 is in close contact with the top of the yarn cylinder, so that the yarn cylinder is stably fixed on the rotating rod 32. When the jacquard machine works and the yarn is needed, the yarn is unwound from the yarn cylinder. Since the rotating rod 32 is rotationally connected with the third fixed frame 31, under the action of the tension generated by the unwinding of the yarn, the rotating rod 32 can stably rotate around its own axis. The second limiting ring 33 and the third limiting ring 34 prevent the rotating rod 32 from axially moving during rotation, ensuring the stability of the yarn unwinding process. The fixed disc 35 and the lifting disc 37 continuously clamp the yarn cylinder, so that the yarn cylinder does not shake or fall off during rotation and unwinding, ensuring that the yarn can be continuously and stably supplied to the tension adjusting mechanism 2, providing a reliable source of yarn for the weaving work of the jacquard machine.
[0038] It should be noted that, in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without limitation, an element preceded by "comprises... a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus.
Claims
1. A jacquard pile knit structure comprising a base (1), characterized in that: The left side of the top of the base (1) is provided with a tension adjusting mechanism (2), and the right side of the top of the base (1) is provided with a placing mechanism (3). The tension adjusting mechanism (2) comprises a first fixed frame (21) fixedly connected to the left side of the top of the base (1), and the first fixed frame (21) is fixedly connected with a fixed rod (22) on the top thereof in a front-rear symmetrical manner, and the top end of the fixed rod (22) is fixedly connected with a first fixed plate (23), and the top of the fixed plate is fixedly connected with a servo motor (24), and the output end of the servo motor (24) is fixedly connected with a lead screw (25), and the surface of the lead screw (25) is threadedly connected with a lifting plate (26), and the bottom of the first fixed plate (23) is fixedly connected with a limiting rod (27) in a front-rear symmetrical manner, and the bottom of the lifting plate (26) is fixedly connected with a lifting column (28) in a front-rear symmetrical manner, and the bottom of the lifting column (28) is fixedly connected with a second fixed plate (29), and the top of the second fixed plate (29) is provided with a guide rod (211) at equal intervals, and the surface of the guide rod (211) is fixedly connected with a first limiting ring (212) close to the top end, and the bottom end of the guide rod (211) is fixedly connected with a second fixed frame (213), and the inner wall of the second fixed frame (213) is rotatably connected with an adjusting roller (214) on the front and rear sides, and the surface of the guide rod (211) is sleeved with a spring (215) between the second fixed plate (29) and the second fixed frame (213), and the top of the second fixed frame (213) is fixedly connected with a damping rod (216) in a front-rear symmetrical manner, and the inner wall of the first fixed frame (21) is rotatably connected with a first rotating roller (217) on the front and rear sides close to the left side, and the inner wall of the first fixed frame (21) is rotatably connected with a second rotating roller (218) on the front and rear sides close to the right side.
2. A jacquard pile knit construction according to claim 1, wherein: The bottom end of the lead screw (25) is rotatably connected to the top of the first fixed frame (21), and the bottom end of the limiting rod (27) is fixedly connected to the top of the first fixed frame (21).
3. A jacquard pile knit construction according to claim 1 wherein: The top of the lifting plate (26) is provided with a hole matched with the limiting rod (27), and the lifting plate (26) is slidably connected to the surface of the limiting rod (27) through the hole.
4. A jacquard pile knit construction according to claim 1 wherein: The top of the first fixed frame (21) is provided with a groove matched with the lifting column (28), and the surface of the lifting column (28) penetrates through and is slidably connected in the groove, and the top of the second fixed plate (29) is provided with a hole matched with the guide rod (211), and the surface of the guide rod (211) penetrates through and is slidably connected in the hole.
5. A jacquard pile knit construction according to claim 1 wherein: The top end of the spring (215) is fixedly connected to the bottom of the second fixed plate (29), and the bottom end of the spring (215) is fixedly connected to the top of the second fixed frame (213), and the top of the damping rod (216) is fixedly connected to the bottom of the second fixed plate (29).
6. A jacquard pile knit construction according to claim 1 wherein: The placing mechanism (3) comprises a third fixing frame (31) fixedly connected to the top right side of the base (1), equidistantly provided with a rotating rod (32) at the bottom of the third fixing frame (31), and fixedly connected with a second limiting ring (33) on the surface close to the bottom end of the rotating rod (32), fixedly connected with a third limiting ring (34) on the surface above the second limiting ring (33) of the rotating rod (32), fixedly connected with a fixing disc (35) on the surface above the third limiting ring (34) of the rotating rod (32), and fixedly connected with a bolt (36) at the top of the rotating rod (32), and the surface of the bolt (36) is threadedly connected with a lifting disc (37).
7. A jacquard pile knit construction according to claim 6, wherein: A hole matched with the rotating rod (32) is formed in the top of the third fixing frame (31), and the surface of the rotating rod (32) penetrates and is rotationally connected in the hole, and the second limiting ring (33) and the third limiting ring (34) limit the rotating rod (32).