Low-torque multi-layer compacted strand steel wire rope forming device

Abstract

The utility model discloses a low-torque multi-layer compacted strand steel wire rope forming device which comprises a bottom plate, and a first motor is fixed above the bottom plate. The low-torque multi-layer compacted strand steel wire rope forming device is provided with a gear plate and a rack plate, a first rotating shaft and the gear plate can be driven to rotate through starting of a first motor, a limiting plate is indirectly driven to move through a limiting groove through transmission, compacting wheel plates can be driven to move, and through relative movement of the multiple groups of compacting wheel plates, the compacting wheel plates can be driven to move; the rope strands can be compacted in all directions, steel wires are tightly arranged in the vertical dimension, the second layer of compacting wheel plate horizontally compacts the rope strands again at the position and angle different from those of the first layer, the staggered compacting mode is repeated, the steel wire rope strands are alternately stressed in the horizontal direction and the vertical direction, and the steel wire rope strands are compacted in the vertical direction. And through continuous compaction in multiple directions, gaps among the steel wires are reduced in all directions, so that the overall strength and stability of the steel wire rope are effectively enhanced.

Description

TECHNICAL FIELD

[0001] The utility model relates to steel wire rope forming technical field especially relates to a low torque multilayer compaction strand steel wire rope forming device. BACKGROUND

[0002] In the modern industrial system, as a key bearing component, steel wire rope is widely used in building construction, hoisting and lifting, mining, port loading and unloading and many other important fields.

[0003] These application scenarios put forward extremely strict requirements on the performance of steel wire rope. Steel wire rope not only needs to have strong tensile strength to withstand huge tension, but also needs to maintain structural stability in complex use environment, effectively resist various forces such as bending and wear, and ensure long-term reliable operation.

[0004] Most of the steel wire rope forming devices on the market adopt single compaction assembly, which leads to uneven distribution of steel wires due to single direction compaction. Therefore, a low torque multilayer compaction strand steel wire rope forming device is needed. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a low torque multilayer compaction strand steel wire rope forming device, which solves the problem of uneven distribution of steel wires due to single direction compaction caused by the fact that most of the steel wire rope forming devices in the prior art adopt single compaction assembly.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a low torque multilayer compaction strand steel wire rope forming device, comprising a bottom plate, a first motor is fixed above the bottom plate, a first rotating shaft is arranged at the rotating end of the first motor, a gear plate is fixed around the first rotating shaft, a rack plate is engagedly connected to one side of the gear plate, a bearing is arranged on the inner side of the rack plate, a support plate is arranged on the inner side of the bearing, an arc-shaped sliding groove is formed in the inside of the rack plate, a cylindrical sliding block is arranged on the inner side of the arc-shaped sliding groove, a baffle is fixed to one end of the cylindrical sliding block, a limiting plate is fixed to the other end of the cylindrical sliding block, a limiting groove is arranged on the outer side of the limiting plate, and a compaction wheel plate is fixed to the other end of the limiting plate.

[0007] Preferably, the upper surface of the bottom plate is provided with a hollow plate, the inside of the hollow plate is fixedly provided with a second motor, the rotating end of the second motor is provided with a second rotating shaft, the other end of the second rotating shaft is fixedly provided with a rotating plate, the upper side of the rotating plate is provided with a movable plate, the connecting part of the rotating plate and the movable plate is provided with a third rotating shaft, the other end of the movable plate is provided with a first sliding block, the connecting part of the movable plate and the first sliding block is provided with a fourth rotating shaft, the outer side of the first sliding block is provided with a first sliding rail, the upper side of the first sliding block is fixedly provided with a connecting plate, the upper side of the connecting plate is fixedly provided with a clamping frame, and the inner side of the clamping frame is provided with a conical limiting cylinder.

[0008] Preferably, the gear plate and the first rotating shaft constitute a rotating structure through the operation of the first motor, the gear plate and the rack plate constitute an engagement structure, the rack plate and the support plate constitute a rotating structure through the bearing, and the support plate and the bottom plate constitute a fixed structure.

[0009] Preferably, the rack plate and the cylindrical slider constitute a sliding structure through the arc-shaped sliding groove, the cylindrical slider and the compacting wheel plate constitute a fixed structure through the limiting plate, and the limiting plate and the support plate constitute a sliding structure through the limiting groove.

[0010] Preferably, the rotating plate and the second rotating shaft constitute a rotating structure through the operation of the second motor, the rotating plate and the movable plate constitute a rotating structure through the third rotating shaft, and the movable plate and the first sliding block constitute a rotating structure through the fourth rotating shaft.

[0011] Preferably, the first sliding block and the hollow plate constitute a sliding structure through the first sliding rail, the first sliding block and the clamping frame constitute a fixed structure through the connecting plate, and the clamping frame is provided with two groups of center lines symmetrically distributed about the hollow plate.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] 1. The low-torque multi-layer compacting strand steel wire rope forming device is provided with a gear plate and a rack plate, the opening of the first motor can drive the first rotating shaft and the gear plate to rotate, indirectly drive the limiting plate to move through the limiting groove, and then drive the compacting wheel plate to move, the relative movement of the multiple compacting wheel plates can compact the strands from all directions, promote the close arrangement of the steel wires in the vertical dimension, then the second layer of compacting wheel plates compact the strands again in a horizontal direction at different positions and angles from the first layer, the staggered compacting mode is circulated, the steel wire strands are subjected to alternating stress in the horizontal and vertical directions, the gaps between the steel wires are reduced in all directions through the continuous compacting in multiple directions, the compactness is significantly improved, and the overall strength and stability of the steel wire rope are effectively enhanced, avoiding the problem of uneven distribution of steel wires caused by single-direction compacting due to the fact that most steel wire rope forming devices adopt a single compacting assembly.

[0014] 2、The low-torque multi-layer compacted strand steel wire rope forming device is provided with clamping frames, and through the opening of the second motor, the second rotating shaft and the rotating plate can be driven to rotate, the rotation of the rotating plate can drive the movable plate to move, and the movement of the movable plate can drive the first sliding block to slide through the first sliding rail, so that the connecting plate and the clamping frames can move, and the relative movement of the two groups of clamping frames facilitates the installation and fixation of the conical body limiting cylinder, and the practicability of the device is increased. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 A front view structural schematic diagram of a low-torque multi-layer compacted strand steel wire rope forming device is provided for the utility model.

[0016] Figure 2 A rear view structural schematic diagram of a low-torque multi-layer compacted strand steel wire rope forming device is provided for the utility model.

[0017] Figure 3 A support plate cross-sectional structural schematic diagram of a low-torque multi-layer compacted strand steel wire rope forming device is provided for the utility model.

[0018] Figure 4 A hollow plate cross-sectional structural schematic diagram of a low-torque multi-layer compacted strand steel wire rope forming device is provided for the utility model.

[0019] In the figure: 1, bottom plate; 2, first motor; 3, first rotating shaft; 4, gear plate; 5, rack plate; 6, bearing; 7, support plate; 8, arc-shaped sliding groove; 9, cylindrical sliding block; 10, baffle; 11, limiting plate; 12, limiting groove; 13, compacting wheel plate; 14, hollow plate; 15, second motor; 16, second rotating shaft; 17, rotating plate; 18, third rotating shaft; 19, movable plate; 20, fourth rotating shaft; 21, first sliding block; 22, first sliding rail; 23, connecting plate; 24, clamping frame; 25, conical body limiting cylinder. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0021] Embodiment 1

[0022] As Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, one of the low torque multi-layer compaction strand steel wire rope forming device in the illustration, including the bottom plate 1, the upper side of the bottom plate 1 is fixed with the first motor 2, the rotating end of the first motor 2 is provided with the first rotating shaft 3, the periphery of the first rotating shaft 3 is fixed with the gear plate 4, one side of the gear plate 4 is engaged with the rack plate 5, the inner side of the rack plate 5 is provided with the bearing 6, the inner side of the bearing 6 is provided with the support plate 7, the inside of the rack plate 5 is provided with the arc-shaped sliding groove 8, the inner side of the arc-shaped sliding groove 8 is provided with the cylindrical sliding block 9, one end of the cylindrical sliding block 9 is fixed with the baffle 10, the other end of the cylindrical sliding block 9 is fixed with the limiting plate 11, the outer side of the limiting plate 11 is provided with the limiting groove 12, the other end of the limiting plate 11 is fixed with the compaction wheel plate 13.

[0023] The gear plate 4 and the first rotating shaft 3 constitute a rotating structure through the operation of the first motor 2, and the gear plate 4 and the rack plate 5 constitute an engagement structure, and the rack plate 5 constitutes a rotating structure with the support plate 7 through the bearing 6, and the support plate 7 constitutes a fixed structure with the bottom plate 1, and the first motor 2 can drive the first rotating shaft 3 and the gear plate 4 to rotate, and the gear plate 4 can drive the rack plate 5 to rotate through the engagement structure of the gear plate 4 and the rack plate 5, and the rack plate 5 can drive the cylindrical sliding block 9 to slide through the arc-shaped sliding groove 8, indirectly driving the limiting plate 11 to move through the limiting groove 12, and then driving the compaction wheel plate 13 to move.

[0024] The rack plate 5 constitutes a sliding structure with the cylindrical sliding block 9 through the arc-shaped sliding groove 8, and the cylindrical sliding block 9 constitutes a fixed structure with the compaction wheel plate 13 through the limiting plate 11, and the limiting plate 11 constitutes a sliding structure with the support plate 7 through the limiting groove 12, and the relative movement of multiple compaction wheel plates 13 can compact the strands from all directions, so that the steel wires are closely arranged in the vertical dimension, and then the second layer of compaction wheel plates 13 horizontally compacts the strands at different positions and angles from the first layer, and this staggered compaction method is repeated, so that the steel wire strands are alternately stressed in the horizontal and vertical directions, and through the continuous compaction in multiple directions, the gaps between the steel wires are reduced in all directions, the compactness is significantly improved, and the overall strength and stability of the steel wire rope are effectively enhanced.

[0025] Example 2

[0026] As Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the further embodiment of the present application is illustrated, the upper surface of the base plate 1 is provided with a hollow plate 14, the inside of the hollow plate 14 is fixed with a second motor 15, the rotating end of the second motor 15 is provided with a second rotating shaft 16, the other end of the second rotating shaft 16 is fixed with a rotating plate 17, the upper side of the rotating plate 17 is provided with a movable plate 19, the connecting part of the rotating plate 17 and the movable plate 19 is provided with a third rotating shaft 18, the other end of the movable plate 19 is provided with a first sliding block 21, the connecting part of the movable plate 19 and the first sliding block 21 is provided with a fourth rotating shaft 20, the outside of the first sliding block 21 is provided with a first sliding rail 22, the upper side of the first sliding block 21 is fixed with a connecting plate 23, the upper side of the connecting plate 23 is fixed with a clamping frame 24, the inside of the clamping frame 24 is provided with a conical limiting cylinder 25.

[0027] The rotating plate 17 and the second rotating shaft 16 constitute a rotating structure through the operation of the second motor 15, and the rotating plate 17 constitutes a rotating structure with the movable plate 19 through the third rotating shaft 18, and the movable plate 19 constitutes a rotating structure with the first sliding block 21 through the fourth rotating shaft 20, through the opening of the second motor 15, the second rotating shaft 16 and the rotating plate 17 can be driven to rotate, the rotation of the rotating plate 17 can make the movable plate 19 move, and the movement of the movable plate 19 can make the first sliding block 21 slide through the first sliding rail 22, so that the connecting plate 23 and the clamping frame 24 can move, the relative movement of the two groups of clamping frames 24 facilitates the installation and fixation of the conical limiting cylinder 25.

[0028] The first sliding block 21 constitutes a sliding structure with the hollow plate 14 through the first sliding rail 22, and the first sliding block 21 constitutes a fixed structure with the clamping frame 24 through the connecting plate 23, and the clamping frame 24 is provided with two groups of center lines symmetrical distribution about the hollow plate 14, the setting of the conical limiting cylinder 25 can simply limit a plurality of steel wire lines.

[0029] Working principle: first, the staff need to open the second motor 15, can drive the second shaft 16 and rotating plate 17 rotation, rotating plate 17 rotation can make the movable plate 19 activity, and the movable plate 19 activity can make the first slider 21 through the first slide rail 22 sliding, so that the connecting plate 23 and clamping frame 24 move, two sets of clamping frame 24 relative movement facilitates the installation and fixation of the cone limiting cylinder 25, then through the opening of the first motor 2, can drive the first rotating shaft 3 and gear plate 4 rotation, through the meshing structure of gear plate 4 and rack plate 5, the rotation of gear plate 4 can make rack plate 5 rotation, the rotation of rack plate 5 through the arc sliding slot 8 can make the cylindrical slider 9 sliding, indirectly drive the limiting plate 11 through the limiting groove 12 movement, can drive the compaction wheel plate 13 movement, through the relative movement of multiple compaction wheel plate 13, can be from all directions to the strand compaction, make the steel wire in the vertical dimension also closely arranged, then, the second layer compaction wheel plate 13 in the different position and angle with the first layer of strand again horizontal compaction.

[0030] It should be noted that in this document, the terms "first" and "second" and the like are used merely as identifiers to distinguish between two instances of an entity or operation, and are not necessarily meant to signify a physical or chronological precedence or priority of one instance over the other. Moreover, the terms "comprise", "comprises", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0031] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments change, modify, replace and vary in many ways without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A low torque multi-layer compacted strand wire rope forming device comprising a base plate (1) characterised in that: The upper side of the bottom plate (1) is provided with a hollow plate (14), the inside of the hollow plate (14) is fixedly provided with a second motor (15), the rotating end of the second motor (15) is provided with a second rotating shaft (16), the other end of the second rotating shaft (16) is fixedly provided with a rotating plate (17), the upper side of the rotating plate (17) is provided with a movable plate (19), the connecting part of the rotating plate (17) and the movable plate (19) is provided with a third rotating shaft (18), the other end of the movable plate (19) is provided with a first sliding block (21), the connecting part of the movable plate (19) and the first sliding block (21) is provided with a fourth rotating shaft (20), the outer side of the first sliding block (21) is provided with a first sliding rail (22), the upper side of the first sliding block (21) is fixedly provided with a connecting plate (23), the upper side of the connecting plate (23) is fixedly provided with a clamping frame (24), the inner side of the clamping frame (24) is provided with a conical limiting cylinder (25).

2. A low torque multi-layer compacted strand forming device as claimed in claim 1, wherein: The gear plate (4) and the first rotating shaft (3) constitute a rotating structure through the operation of the first motor (2), and the gear plate (4) and the rack plate (5) constitute an engagement structure, and the rack plate (5) and the support plate (7) constitute a rotating structure through the bearing (6), and the support plate (7) and the bottom plate (1) constitute a fixed structure.

3. A low torque multi-layer compacted strand forming device as claimed in claim 1, wherein: The rack plate (5) and the cylindrical sliding block (9) constitute a sliding structure through the arc-shaped sliding groove (8), and the cylindrical sliding block (9) and the compaction wheel plate (13) constitute a fixed structure through the limiting plate (11), and the limiting plate (11) and the support plate (7) constitute a sliding structure through the limiting groove (12).

4. A low torque multi-layer compacted strand forming device as claimed in claim 1, wherein: The rotating plate (17) and the second rotating shaft (16) constitute a rotating structure through the operation of the second motor (15), and the rotating plate (17) and the movable plate (19) constitute a rotating structure through the third rotating shaft (18), and the movable plate (19) and the first sliding block (21) constitute a rotating structure through the fourth rotating shaft (20).

5. A low torque multi-layer compacted strand forming device as claimed in claim 2, wherein: The first sliding block (21) and the hollow plate (14) constitute a sliding structure through the first sliding rail (22), and the first sliding block (21) and the clamping frame (24) constitute a fixed structure through the connecting plate (23), and the clamping frame (24) is provided with two groups of center lines symmetrically distributed about the hollow plate (14).

6. A low torque multi-layer compacted strand forming device as claimed in claim 2, wherein: ​

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