Top breaking device with waste rock blocking mechanism

By adding a baffle plate to the top-breaking device and oscillating synchronously with the top-breaking column, the problem of lack of dynamic protection in traditional top-breaking devices is solved, thus protecting the hydraulic system and valve pipelines and improving the service life and safety of the equipment.

CN224107246UActive Publication Date: 2026-04-10ZHENGZHOU COAL MINING MASCH COMPREHENSIVE EQPT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Traditional roof-breaking devices lack dynamic protection mechanisms, causing splashed gangue in the goaf to directly impact the hydraulic system and valve pipelines, resulting in equipment damage and safety threats.

Method used

A roof-breaking device with a rock-blocking mechanism was designed. By adding a rock-blocking plate on the side of the roof-breaking device near the goaf, the rock-blocking plate swings synchronously with the roof-breaking column and is connected by a column clamp assembly to prevent rock splashing and protect the hydraulic column and valve pipeline.

Benefits of technology

It effectively prevents gangue from impacting the roof breaking device, extends the service life of the equipment, ensures operational safety, and enhances equipment stability and connection reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of roof breaking devices, and discloses a roof breaking device with a waste rock blocking mechanism, which comprises a mounting base, the inner wall of the mounting base is rotatably connected with a connecting shaft, the upper surface of the connecting shaft is fixedly connected with a waste rock blocking plate, and the waste rock blocking plate is used for blocking waste rock splashed in a goaf. A second concave mounting plate is fixedly connected to the rear surface of the gangue blocking plate, a connecting plate is inserted in the concave position of the second concave mounting plate, the second concave mounting plate and the connecting plate are rotationally connected together through a first fixing pin, a roof breaking stand column is rotationally mounted on the inner wall of the mounting base, and the outer wall of the roof breaking stand column is fixedly sleeved with a fixing hoop; the front surface of the fixing hoop is fixedly connected with a first concave mounting plate, the rear end of the connecting plate is inserted into the concave position of the first concave mounting plate, the gangue blocking plate is additionally arranged on the side, close to the goaf, of the roof breaking device, hydraulic stand columns and valve pipelines of the roof breaking device can be protected, and damage to the hydraulic stand columns and the valve pipelines caused by goaf gangue splashing is prevented; the overall service life is prolonged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a roof breaking device with gangue blocking mechanism. BACKGROUND

[0002] In underground mining engineering such as coal mines and metal mines, the roof breaking device is the core equipment for realizing roadway excavation and rock breaking.

[0003] However, the traditional roof breaking device is not equipped with a targeted dynamic protection mechanism, or a fixed baffle is used. When the roof breaking column swings to adjust the roof breaking angle, the fixed baffle cannot follow synchronously, causing the gangue (rock fragments, rock blocks) splashed in the goaf to directly impact the standby hydraulic system and valve pipeline. According to statistics, the damage to the hydraulic column and the rupture of the pipeline caused by the impact of the gangue account for more than 37% of the reasons for the downtime maintenance of underground equipment, which not only affects the work efficiency but also directly threatens the safety of personnel. SUMMARY

[0004] (I) Technical problems solved

[0005] To solve the above problems, the utility model provides a roof breaking device with a gangue blocking mechanism.

[0006] (II) Technical solutions

[0007] To achieve the above purpose, the utility model provides the following technical solutions: a roof breaking device with a gangue blocking mechanism, comprising a mounting base, a connecting shaft rotatably connected to the inner wall of the mounting base, a gangue blocking plate fixedly connected to the upper surface of the connecting shaft, the gangue blocking plate being used to block the gangue splashed in the goaf;

[0008] The rear surface of the gangue blocking plate is fixedly connected to a second concave mounting plate, the connecting plate is inserted into the concave part of the second concave mounting plate, and the first fixed pin is used to rotatably connect them together.

[0009] The inner wall of the mounting base is rotatably mounted with a roof breaking column, the outer wall of the roof breaking column is fixedly sleeved with a fixed clamp, and the front surface of the fixed clamp is fixedly connected with a first concave mounting plate.

[0010] The rear end of the connecting plate is inserted into the concave part of the first concave mounting plate, and the second fixed pin is used to rotatably connect them together. The rear surface of the roof breaking column is fixedly connected with a mounting piece.

[0011] Preferably, the upper surface of the mounting base is fixedly connected with a mounting frame, and a side swing jack is mounted on the mounting frame and is provided in a forward inclination.

[0012] Preferably, the telescopic end of the side swing jack is rotatably connected with the mounting member.

[0013] Preferably, the rear surface of the mounting base is fixedly connected with a circular chain.

[0014] Preferably, the rear end of the circular chain is fixedly provided with a double-ear link card.

[0015] Preferably, the rear surface of the double-ear link card is provided with a pull-out jack, and the telescopic end of the pull-out jack is fixedly connected with the double-ear link card.

[0016] Preferably, the mounting base of the pull-out jack is fixedly provided with a rear sliding connector.

[0017] (Three) beneficial effects

[0018] Compared with the prior art, the utility model provides a roof breaking device with a gangue blocking mechanism, which has the following beneficial effects:

[0019] 1. The roof breaking device with the gangue blocking mechanism increases the gangue blocking plate on the side close to the goaf of the roof breaking device, thereby protecting the hydraulic column and valve pipeline of the roof breaking device, preventing damage of the hydraulic column and valve pipeline caused by splashing of the gangue in the goaf, and improving the overall service life.

[0020] 2. The roof breaking device with the gangue blocking mechanism is connected through the column clamp assembly, and when the roof breaking column swings, the gangue blocking plate can swing along the swinging direction of the roof breaking column, thereby being effectively protected.

[0021] 3. The roof breaking device with the gangue blocking mechanism is connected through the rear sliding connector, the double-ear link and the circular chain, and the connection mode is simple and convenient and has strong applicability in the underground. DETAILED DESCRIPTION

[0022] Figure 1 It is a structure schematic view of the roof breaking device with the gangue blocking mechanism of the utility model;

[0023] Figure 2 It is a connection schematic view of the circular chain and the mounting base of the utility model;

[0024] Figure 3 It is a lower surface schematic view of the mounting base of the utility model;

[0025] Figure 4 It is a connection schematic view of the gangue blocking plate and the connecting shaft of the utility model.

[0026] In the figure: 1, mounting base; 2, fixed clamp; 3, gangue blocking plate; 4, top breaking column; 5, mounting piece; 6, side swing jack; 7, mounting frame; 8, rear sliding connection; 9, pull-out jack; 10, double ear link card; 11, round link chain; 12, connecting shaft; 13, first concave mounting plate; 14, second concave mounting plate; 15, connecting plate. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0028] Please refer to Figures 1-4 The utility model provides a new technical scheme: a top breaking device with gangue blocking mechanism, including mounting base 1, the inner wall of mounting base 1 is rotatably connected with connecting shaft 12, the upper surface of connecting shaft 12 is fixedly connected with gangue blocking plate 3, and gangue blocking plate 3 is used for blocking the gangue splashed in goaf;

[0029] Wherein, the rear surface of gangue blocking plate 3 is fixedly connected with second concave mounting plate 14, the concave shape of second concave mounting plate 14 is inserted with connecting plate 15, and is rotatably connected together through first fixed pin;

[0030] Wherein, the inner wall of mounting base 1 is rotatably installed with top breaking column 4, the outer wall of top breaking column 4 is fixedly sleeved with fixed clamp 2, and the front surface of fixed clamp 2 is fixedly connected with first concave mounting plate 13.

[0031] Wherein, the rear end of connecting plate 15 is inserted into the concave shape of first concave mounting plate 13, and is rotatably connected together through second fixed pin, and the rear surface of top breaking column 4 is fixedly connected with mounting piece 5.

[0032] Further, the upper surface of mounting base 1 is fixedly connected with mounting frame 7, and side swing jack 6 is installed on mounting frame 7, and side swing jack 6 is forwardly inclined.

[0033] Further, the telescopic end of side swing jack 6 is rotatably connected with mounting piece 5.

[0034] Further, the rear surface of mounting base 1 is fixedly connected with round link chain 11.

[0035] Further, the rear end of round link chain 11 is fixedly installed with double ear link card 10.

[0036] Further, the rear surface of the double-ear chain ring 10 is provided with a pull jack 9, and the telescopic end of the pull jack 9 is fixedly connected with the double-ear chain ring 10.

[0037] Further, the mounting base of the pull jack 9 is fixedly provided with a rear sliding connector 8.

[0038] Further, when the roof breaking device with the gangue blocking mechanism is used, the side swing jack 6 is started to push the roof breaking column 4 to swing around the connecting shaft 12 of the mounting base 1 through the forward inclined telescopic end of the side swing jack 6, the side swing mechanism in the middle part of the roof breaking column 4 is synchronously actuated, the roof breaking head swings left and right along the extension direction of the roadway, and the roof breaking range is expanded.

[0039] During the swinging of the roof breaking column 4, the gangue blocking plate 3 swings synchronously with the roof breaking column 4 through the rotary connection structure of the second concave mounting plate 14, the connecting plate 15 and the first concave mounting plate 13, and is always kept consistent with the roof breaking direction, effectively blocks the flying gangue in the goaf, and avoids the impact of the gangue on the roof breaking device or the safety of the operating personnel.

[0040] The fixed clamp 2 tightly connects the roof breaking column 4 and the fixed clamp 2, enhances the stability of the column during the roof breaking process, avoids the angle deviation caused by vibration, and ensures the reliable rotary connection of the gangue blocking plate 3 and the roof breaking column 4, and allows the gangue blocking plate 3 to swing with the column without jamming.

[0041] The gangue blocking plate 3 is added near the goaf side of the roof breaking device, which can protect the hydraulic column and valve pipeline arrangement of the roof breaking device, prevent the damage of the hydraulic column and valve pipeline caused by the flying gangue in the goaf, and improve the overall service life.

[0042] The gangue blocking plate 3 can swing along the swinging direction of the roof breaking column 4 through the connection of the column clamp assembly, and can be effectively protected.

[0043] The driving part is connected by the rear sliding connector 8, the double-ear chain ring 10 and the circular link 11, and the connection method is simple and convenient, and has strong applicability in the underground.

[0044] Structure description:

[0045] The roof breaking column 4 is used for breaking the roof of the roadway, and is located at the end of the roadway along the length direction. The roof breaking column 4 includes a column and a roof breaking head. The column is provided with a side swing mechanism along the extension direction of the roadway, and the side swing mechanism is connected with the bottom end of the base and the middle part of the roof breaking column, respectively, can swing a certain angle along the roadway, and increases the roof breaking range.

[0046] The driving part is connected with the hydraulic support through the rear sliding connection head 8 and connected with the roof breaking device base through the round link chain 11 in the middle, and is used for adjusting the position of the roof breaking device relative to the hydraulic support.

[0047] The gangue blocking part is connected with the roof breaking column through the column clamp assembly, and the gangue blocking plate 3 can swing along the swinging direction when the roof breaking column 4 swings.

[0048] The gangue blocking plate 3

[0049] Position and connection: rotatably connected with the mounting base 1 through the connecting shaft 12, and fixedly connected with the second concave mounting plate 14 on the rear surface.

[0050] Function:

[0051] The core protection part is used for blocking the gangue splashed in the goaf, protecting the hydraulic column, valve pipeline and operation personnel of the roof breaking device, and protecting the safety of the roof breaking device.

[0052] The roof breaking column 4 swings synchronously through the second concave mounting plate 14, the connecting plate 15 and the first concave mounting plate 13 of the roof breaking column, always keeps consistent with the roof breaking direction, and realizes dynamic protection.

[0053] The roof breaking column 4

[0054] Position and connection: rotatably connected with the mounting base 1, fixedly connected with the mounting part 5 on the rear surface, and externally sleeved with the fixed clamp 2.

[0055] Function:

[0056] The core execution part swings around the mounting base 1 through the pushing of the side swinging jack 6, drives the roof breaking head to swing left and right, and expands the roof breaking range.

[0057] The middle part is connected with the gangue blocking plate 3 through the fixed clamp 2 and the first concave mounting plate 13, so that the gangue blocking plate 3 swings synchronously with the column.

[0058] The mounting part 5

[0059] Position and connection: fixedly connected with the rear surface of the roof breaking column 4, and rotatably connected with the telescopic end of the side swinging jack 6.

[0060] Function: as a connecting hub of the side swinging jack 6 and the roof breaking column 4, the pushing force of the jack is transmitted to drive the column to swing.

[0061] The side swinging jack 6

[0062] Position and connection: installed on the mounting bracket 7, inclined forward, and rotatably connected with the mounting part 5 on the telescopic end.

[0063] Function:

[0064] The power component drives the roof breaking column 4 to swing around the connecting shaft 12 through the telescopic action, so that the roof breaking head swings left and right, and the roof breaking range is expanded;

[0065] The angle design of the inclined arrangement ensures that the thrust direction matches the column swing track, and the transmission efficiency is improved.

[0066] The mounting frame 7

[0067] Position and connection: fixed on the upper surface of the mounting base 1, used for mounting the side swing jack 6.

[0068] Function: provide a stable mounting base for the side swing jack 6, and ensure the inclination angle and stress stability of the jack.

[0069] The circular link chain 11

[0070] Position and connection: the front end is fixed to the rear surface of the mounting base 1, and the rear end is connected to the double-ear chain ring clamp 10.

[0071] Function: flexible connecting piece, used for transmitting the driving force of the pulling and moving jack 9, adapting to the displacement requirements of the complex underground environment, and avoiding stress damage of rigid connection.

[0072] The connecting shaft 12

[0073] Position and connection: rotatably mounted on the inner wall of the mounting base 1, and the upper end is fixedly connected to the gangue blocking plate 3.

[0074] Function: as the rotating fulcrum of the gangue blocking plate 3, allows the gangue blocking plate 3 to rotate synchronously with the roof breaking column 4, and keeps the consistency of the protection direction.

[0075] The first concave mounting plate 13

[0076] Position and connection: fixed on the front surface of the fixed clamp 2, the concave part is inserted into the connecting plate 15, and is rotatably connected through the second fixed pin.

[0077] Function:

[0078] As the transmission hub between the roof breaking column 4 and the gangue blocking plate 3, the connecting plate 15 is connected with the second concave mounting plate 14 through the connecting plate 15;

[0079] Allows the connecting plate 15 to rotate within the concave range, ensures that the gangue blocking plate 3 does not jam when the column swings, and realizes flexible synchronous motion.

[0080] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A top breaking device with a baffle mechanism, characterized in that, The utility model relates to a kind of roof breaking and removing device, including: Mounting base (1), the inner wall of mounting base (1) is rotatably connected with connecting shaft (12), the upper surface of connecting shaft (12) is fixedly connected with gangue baffle (3), and gangue baffle (3) is used to block the gangue splashed in goaf; Wherein, the rear surface of gangue baffle (3) is fixedly connected with second concave mounting plate (14), the concave shape of second concave mounting plate (14) is inserted with connecting plate (15), and is rotatably connected together by first fixed pin; Wherein, the inner wall of mounting base (1) is rotatably installed with roof breaking column (4), the outer wall of roof breaking column (4) is fixedly sleeved with fixed clamp (2), and the front surface of fixed clamp (2) is fixedly connected with first concave mounting plate (13); Wherein, the rear end of connecting plate (15) is inserted into the concave shape of first concave mounting plate (13), and is rotatably connected together by second fixed pin, and the rear surface of roof breaking column (4) is fixedly connected with mounting piece (5).

2. A top breaking device with a block baulk mechanism according to claim 1, characterized in that: The upper surface of the mounting base (1) is fixedly connected with mounting frame (7), and side swing jack (6) is installed on mounting frame (7), and side swing jack (6) is provided to be inclined forward.

3. A top breaker with a blockage mechanism according to claim 2, characterized in that: The telescopic end of the side swing jack (6) is rotatably connected with the mounting piece (5).

4. The top breaker with the blockage mechanism according to claim 1, characterized in that: The rear surface of the mounting base (1) is fixedly connected with circular link chain (11).

5. A top breaker with a blockage mechanism according to claim 4, characterized in that: The rear end of the circular link chain (11) is fixedly installed with double ear link card (10).

6. A top breaker with a blockage mechanism according to claim 5, characterized in that: The rear surface of the double ear link card (10) is provided with pull-out jack (9), and the telescopic end of pull-out jack (9) is fixedly connected with double ear link card (10).

7. A top breaker with a blockage mechanism according to claim 6, characterized in that: The mounting base of the pull-out jack (9) is fixedly installed with back sliding connector (8).