Intelligent monitoring type mountable multipurpose inspection equipment
By using a gear assembly and linkage structure driven by dual servo motors, the inspection equipment can be flexibly switched between single-track and dual-track modes, solving the adaptability and reliability issues of existing equipment and ensuring stable operation and continuous inspection in various scenarios.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-05
- Publication Date
- 2026-04-10
AI Technical Summary
Existing inspection equipment can usually only adapt to a single track mode and cannot flexibly adjust its structure to adapt to different track conditions. Furthermore, the single power source design causes inspection to be interrupted when the equipment fails.
It adopts a dual servo motor design and adjustment components. The servo motor drives the gear assembly and linkage structure to achieve flexible switching between single-rail and dual-rail modes. It is also equipped with a vision module and distance sensor for environmental monitoring and real-time video transmission.
It improves the adaptability and reliability of the equipment, ensures stable operation in various complex scenarios, avoids interruptions caused by equipment failure, and improves the continuity and efficiency of inspections.
Smart Images

Figure CN224107933U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model mainly relates to the technical field of inspection equipment, concretely is a kind of intelligent monitoring type can be mounted multipurpose inspection equipment. BACKGROUND
[0002] Inspection equipment is an automated or semi-automated device used for periodic or non-periodic inspection and maintenance of various facilities, equipment, systems or environments. Its main purpose is to ensure the normal operation, safety and reliability of the inspected object, to discover potential problems in time and to take appropriate measures. Inspection equipment is widely used in many fields, including industry, transportation, energy, construction, etc., to improve work efficiency, reduce labor costs, improve the accuracy and reliability of inspection.
[0003] In the prior art, many inspection equipment can usually only adapt to single track mode, such as running on single track or double track only, and cannot flexibly switch track mode according to different working environments. This design limits the application range of the equipment, making it unable to flexibly adjust its structure to adapt to different track conditions when facing various complex scenes such as railways, highways, bridges, tunnels and power lines. Secondly, the inspection equipment in the prior art usually adopts single power source design, and once the power source fails, the entire equipment will not be able to continue running, resulting in interruption of the inspection task. SUMMARY
[0004] The utility model mainly provides a kind of intelligent monitoring type can be mounted multipurpose inspection equipment to solve the technical problem proposed in the above background technology.
[0005] The utility model solves the above technical problem by adopting the following technical scheme:
[0006] An intelligent monitoring type can be mounted multipurpose inspection equipment, comprising two roller support frames, two roller support frames are fixedly installed with gear box on top, and two gear boxes are provided with gear assembly inside, and servo motor shell is fixedly installed on the top of gear box, two servo motor shells are fixedly installed with servo motor inside, and two servo motors are provided with adjusting assembly on top.
[0007] Preferably, the gear assembly comprises a driving gear and a driven gear, the inside of the two gear boxes is provided with a driving gear, the top of the driving gear is connected with the output shaft end of the servo motor, and the driving gear is provided with a driven gear on both sides.
[0008] Preferably, two driven gears are connected with rollers at the bottom through bearings, and the top of two rollers is fixedly connected with a gasket.
[0009] Preferably, two roller support frames are provided with vacuum suction cups on both sides at the bottom.
[0010] Preferably, the adjusting assembly comprises a connecting shell, a connecting rod, a top turntable, a motor, a motor shell, the top of the two servo motors is provided with the connecting shell, the top of the two servo motors is connected with the connecting rod through a rotating shaft in the connecting shell, one end of the two connecting rods is connected with the top turntable through a rotating shaft, and the top of the top turntable is connected with the motor, and the outer side of the motor is sleeved with the motor shell.
[0011] Preferably, a plurality of fixed rods are fixedly installed on the two sides of the motor shell, and the outer side of one end of the fixed rod is movably connected with the connecting shell through a mounting hole.
[0012] Preferably, a visual module is arranged at one end of the top of the motor shell, and a distance sensor is arranged at the other end of the top of the motor shell.
[0013] Compared with the prior art, the device has the advantages that:
[0014] 1. The adjusting assembly can adapt to various track modes, greatly improving the adaptability and flexibility of the device. In the single-track mode, the driving motor drives the top turntable to rotate, and then the two connecting rods pull inward, driving the two groups of rollers to be retracted inward to form a clamping structure, ensuring the stable operation of the device on the single track. In the double-track mode, the motor reverses rotation, driving the top turntable to reverse rotation, making the two connecting rods move outward, driving the two groups of rollers to expand outward and keep balance, so that the device can be flexibly applied in various complex scenes such as railways, highways, bridges, tunnels and power lines, providing great convenience for inspection work.
[0015] 2. The device adopts a double-servo motor design, which significantly improves the reliability and stability of the device. Even if one of the servo motors fails, the other servo motor can still work, ensuring that the device can complete the inspection task smoothly and avoiding interruption of the inspection due to device failure, thereby improving the continuity and efficiency of the inspection work. The transmission gear is connected with the output shaft end of the servo motor, which can efficiently transmit power to the driven gear, thereby driving the rollers to rotate flexibly, reducing friction loss during rotation and improving operation efficiency. Through the buffering effect of the gasket, the vibration generated during movement of the device is effectively absorbed, further enhancing the stability of the device.
[0016] The utility model will be explained in detail below in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the whole structure schematic of the utility model Figure 1 ;
[0018] Figure 2 It is the whole structure schematic of the utility model Figure 2 ;
[0019] Figure 3 The overall structure of the present application is shown in Figure 3 ;
[0020] Figure 4 The Figure 3 enlarged view of A in the middle.
[0021] In the drawing, reference numerals: 1, roller support frame; 2, gear box; 3, gear assembly; 301, transmission gear; 302, driven gear; 4, servo motor housing; 5, servo motor; 6, adjusting assembly; 601, connecting shell; 602, connecting rod; 603, top turntable; 604, motor; 605, motor housing; 7, roller; 8, gasket; 9, vacuum chuck; 10, fixed rod; 11, visual module; 12, distance sensor. DETAILED DESCRIPTION
[0022] In order to facilitate the understanding of the present application, the present application will be described more comprehensively below with reference to the relevant drawings, which show several embodiments of the present application, but the present application can be realized in different forms and is not limited to the embodiments described in the text, on the contrary, these embodiments are provided to make the disclosed content of the present application more thorough and comprehensive. EMBODIMENT
[0023] Please refer to the drawings Figures 1-4The utility model provides a kind of intelligent monitoring type mountable multipurpose inspection equipment, including two roller support frames 1, two roller support frames 1 bottom both sides are equipped with vacuum chuck 9, ensure that equipment can be stably attached on different surfaces, to effectively avoid the normal progress of inspection work being affected by equipment sway or slide, two roller support frames 1 top are fixedly installed with gear box 2, gear box 2 top is fixedly installed with servo motor shell 4, two servo motors 5 are installed in servo motor shell 4, the reliability and stability of equipment are improved by the design of two servo motors 5, even when one servo motor 5 fails, another servo motor 5 can continue to work, ensure the smooth completion of task, and two gear boxes 2 are equipped with gear assembly 3 inside, gear assembly 3 includes driving gear 301, driven gear 302, driving gear 301 is located inside gear box 2, the top of driving gear 301 is closely connected with the output shaft end of servo motor 5, can efficiently transmit the power of servo motor 5 to driving gear 301, to drive the operation of entire gear assembly 3, the two sides of driving gear 301 are equipped with the meshing driven gear 302 respectively, when driving gear 301 rotates, driven gear 302 is synchronously rotated, to realize the efficient transmission of power, the bottom of driven gear 302 is connected with roller 7 through bearing, ensure that roller 7 can rotate flexibly, can effectively reduce friction loss in rotating process, improve the operating efficiency of equipment, the top of roller 7 is fixedly connected with gasket 8, gasket 8 plays the role of buffering and stability during equipment operation, can effectively absorb the vibration generated during equipment movement, further improve the stability of equipment, and the top of two servo motors 5 is equipped with adjusting assembly 6, adjusting assembly 6 includes connecting shell 601, connecting rod 602, top turntable 603, motor 604, motor shell 605, servo motor 5 top is connected with connecting rod 602 through the shaft in connecting shell 601, one end of connecting rod 602 is connected with top turntable 603 through shaft, and the top of top turntable 603 is connected with motor 604, in monorail mode, drive motor 604, make it drive output shaft end drive top turntable 603 rotation, simultaneously drive two connecting rods 602 to pull in, two connecting rods 602 drive two groups of rollers 7 to in, form clamping structure, in double-track mode, make motor 604 output shaft end reverse rotation, make it drive top suction disc reverse rotation, then drive two connecting rods 602 to move outwards simultaneously, make two groups of rollers 7 spread outwards, and keep balance simultaneously, the top of motor shell is equipped with visual module 11 one end, visual module 11 is integrated with multiple advanced sensors inside, such as microclimate sensor, gas sensor and temperature and humidity module, these sensors can collect various environmental data around equipment in real time, provide strong support for the intelligent monitoring function of equipment, simultaneously, visual module 11 also supports real-time video transmission function, can transmit video picture shot in the process of inspection back to control center in real time, facilitate staff to understand the running state and inspection situation of equipment in time,The visual module 11 also integrates infrared thermal imaging and voiceprint sensors, which can cooperate with advanced AI recognition algorithms to automatically identify typical faults encountered by the device during inspection, thereby greatly improving the efficiency and accuracy of inspection work, and the other end of the motor 604 housing top is provided with a distance sensor 12, the distance sensor 12 can cooperate with the visual module 11, according to the distance and visual information of the device and the surrounding objects, automatically adjust the running posture and speed of the device, so that the device can better adapt to the inspection needs in different working environments, a plurality of fixed rods 10 are fixedly installed on both sides of the motor housing 605, one end of the fixed rod 10 is slidably connected with the connecting shell 601 through the mounting hole, and the structure design forms a rigid frame, which can effectively improve the overall structural strength and stability of the device.
[0024] The specific operation mode of the utility model is as follows:
[0025] Through the two servo motors 5, the output shaft end drives the transmission gear 301 to rotate, and then drives the driven gear 302 on both sides to rotate, so that the moving speed of the device on the track can be accurately controlled, and the device can adapt to multiple tracks, in single-track mode, the motor 604 can be driven to drive the output shaft end to drive the top turntable 603 to rotate, and simultaneously drive the two connecting rods 602 to pull inward, the two connecting rods 602 drive the two groups of rollers 7 to be inwardly retracted to form a clamping structure, in double-track mode, the output shaft end of the motor 604 is reversely rotated to drive the top suction disc to reversely rotate, and then drive the two connecting rods 602 to simultaneously move outward, so that the two groups of rollers 7 are expanded outward and simultaneously balanced.
[0026] The utility model is described above in conjunction with the drawings, obviously, the specific implementation of the utility model is not limited by the above mode, as long as the method concept and technical scheme of the utility model are adopted for this non-essential improvement, or the concept and technical scheme of the utility model are directly applied to other occasions without improvement, all are within the protection scope of the utility model.
Claims
1. An intelligent monitoring type mountable multipurpose inspection device comprising two roller support frames (1), characterized by: Two top of the roller support frame (1) are fixedly installed with gear box (2), and two inside the gear box (2) are provided with gear assembly (3), and the top of gear box (2) is fixedly installed with servo motor shell (4), two inside servo motor shell (4) are fixedly installed with servo motor (5), and two top of servo motor (5) are provided with adjusting assembly (6).
2. The intelligent monitoring type mountable multi-purpose inspection device according to claim 1, characterized in that, The gear assembly (3) comprises a driving gear (301) and a driven gear (302), two inside the gear box (2) are provided with the driving gear (301), and the top of the driving gear (301) is connected with the output shaft end of the servo motor (5), and the both sides of the driving gear (301) are provided with the driven gear (302) engaged with each other.
3. The intelligent monitoring type mountable multi-purpose inspection device according to claim 2, characterized in that, Two bottom of the driven gear (302) are connected with the roller (7) through the bearing, and two top of the roller (7) are fixedly connected with the gasket (8).
4. The intelligent monitoring type mountable multipurpose inspection device according to claim 1, characterized in that, Two bottom of the roller support frame (1) are provided with vacuum chuck (9) on both sides.
5. The intelligent monitoring type mountable multi-purpose inspection device according to claim 1, wherein The adjusting assembly (6) comprises a connecting shell (601), a connecting rod (602), a top turntable (603), a motor (604) and a motor shell (605), two top of the servo motor (5) are provided with the connecting shell (601), two top of the servo motor (5) are connected with the connecting rod (602) through the shaft in the connecting shell (601), one end of two connecting rod (602) is connected with the top turntable (603) through the shaft, the top of the top turntable (603) is connected with the motor (604), and the motor (604) is provided with the motor shell (605) outside.
6. The intelligent monitoring type mountable multipurpose inspection device according to claim 5, characterized in that, The both sides of the motor shell (605) are fixedly installed with a plurality of fixed rods (10), and one end of the fixed rod (10) is slidably connected with the connecting shell (601) through the mounting hole.
7. The intelligent monitoring type mountable multi-purpose inspection device according to claim 5, characterized in that, The top of the motor (604) shell is provided with a vision module (11), and the other end of the top of the motor (604) shell is provided with a distance sensor (12).