Uniform airing device for white tea processing

Abstract

The utility model discloses a uniform airing device for white tea processing. The uniform airing device comprises an airing frame with openings in the two sides, a driving assembly and a scraping assembly. An airing tray of the airing rack is composed of a water filtering layer and a replaceable water absorbing layer, the water filtering layer adopts a food-grade stainless steel grid plate to separate tea leaves from water, and the water absorbing layer adsorbs residual moisture to avoid mildew. The driving assembly drives the guide wheel to move along the guide rail table through the motor, and the linkage rod drives the scraping assembly to horizontally reciprocate. By adjusting the height of the double-thread screw and the inclination angle of the scraping plate, the spreading requirements of tea leaves with different thicknesses are met, and it is ensured that white tea is evenly distributed and evenly aired. Through the integrated design of water filtering, material scraping and material collecting, and in combination with the adjustable material scraping assembly, the problems of low traditional airing efficiency, poor uniformity and potential sanitation hazards are solved, and the white tea processing quality and the automation level are remarkably improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to white tea processing equipment field especially relates to a uniform airing device for white tea processing. BACKGROUND

[0002] Traditional white tea airing process depends on manual paving and turning over, and has the following problems: 1. Poor uniformity: manual airing is prone to cause tea leaves to accumulate or uneven thickness, affecting the wilting effect; 2. Low efficiency: frequent manual adjustment of tea leaf position is time-consuming and laborious; 3. Health hazards: contact operation may contaminate tea leaves, and the traditional airing rack lacks a water filter design, and residual moisture is prone to bacterial growth.

[0003] Although the existing automatic airing equipment partially solves the efficiency problem, it has a complex structure, high cost, and cannot adapt to the paving needs of tea leaves of different thicknesses, and the scraping mechanism lacks flexibility in adjustment, making it difficult to achieve efficient and uniform airing effect. SUMMARY

[0004] In order to overcome the defects of the prior art, the technical problem to be solved by the utility model is to provide a uniform airing device for white tea processing to solve the above problems.

[0005] To achieve this purpose, the utility model adopts the following technical scheme:

[0006] The utility model provides a uniform airing device for white tea processing, which comprises an airing rack with open sides, a driving assembly is arranged on the outer side of the airing rack, and the driving assembly drives a scraping assembly above the airing rack to uniformly scrape the white tea in the airing rack;

[0007] The airing rack comprises an airing tray and a support arranged at the bottom of the airing tray, the airing tray comprises a water filter layer, a water absorption layer is arranged below the water filter layer, and guide rail tables are arranged on the outward direction of the support;

[0008] The driving assembly comprises guide wheels slidingly arranged in the guide rail tables on both sides, the guide wheels on both sides are connected through a linkage rod, one of the guide wheels is connected with the output shaft of a motor, the guide wheels on both sides are respectively installed on corresponding vertical frames, one side of the vertical frame facing the airing tray is provided with a sliding block, and the sliding block is installed in a sliding groove on the edge of the airing tray;

[0009] The scraping assembly comprises an angle-adjustable scraping plate, the scraping plate is sleeved on the smooth section of a double-headed screw rod, the threaded section of the double-headed screw rod is respectively threaded on the vertical frames on both sides and is fixed by screwing.

[0010] Further, a material collecting table is arranged below the airing rack, the material collecting table is installed on the inner side of the support of the airing rack and is positioned by screw locking;

[0011] The length of the material collecting table is greater than that of the airing rack, and the material collecting table is provided with inclined baffles at both ends.

[0012] Further, the water filtering layer is a grid filter plate made of 304 food-grade stainless steel material, and the water absorbing layer is provided with replaceable water absorbing paper.

[0013] Further, the airing disc is provided with support blocks upward at both sides, and the support blocks are supported below the smooth section of the double-headed screw after assembly.

[0014] Further, the scraping plate is provided in a V-shaped structure with an included angle greater than 90°, the intersection of the scraping plate is provided with a sleeve ring, the sleeve ring is provided with a material placing gap, and the scraping plate is made of 304 food-grade stainless steel material.

[0015] Further, the double-headed screw and the linkage rod are arranged in the same direction and are horizontally arranged.

[0016] Further, the upright frame is provided with a plurality of threaded holes for selectively inserting the double-headed screw, and the threaded holes are arranged at equal intervals.

[0017] Further, the front end and the rear end of the feeding support are provided with photoelectric sensors for detecting the moving position of the upright frame.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] 1. Efficient and uniform paving function: through the scraping plate with adjustable angle V-shaped structure and the double-headed screw with adjustable height, different tea thicknesses are adapted, bidirectional scraping ensures uniform distribution of tea, avoids accumulation, the guide wheel of the driving assembly drives the scraping plate to move horizontally and reciprocally, the scraping frequency is accurately controlled by cooperation of the motor, the drying efficiency is improved through induction of the photoelectric sensor.

[0020] 2. Water filtering and health protection: the water filtering layer adopts 304 food-grade stainless steel grid filter plate to quickly separate tea and moisture; the water absorbing layer is provided with replaceable water absorbing paper, double moisture-proof design reduces the risk of mildew, the scraping plate and the airing disc are made of food-grade material to avoid pollution of tea.

[0021] 3. Stable structure and convenient maintenance: the guide rail table cooperates with the sliding block to ensure stable operation of the driving assembly; the inclined baffles of the material collecting table prevent tea from scattering and facilitate centralized collection, the material placing gap of the sleeve ring simplifies disassembly and assembly of the scraping plate, and the double-headed screw is locked by bolts to facilitate rapid adjustment. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 is the overall structure schematic view of the utility model;

[0023] Figure 2is Figure 1 the left view of the drying rack part;

[0024] Figure 3 is Figure 1 the enlarged structural schematic view of the drying tray part;

[0025] Figure 4 is the enlarged structural schematic view of the upright frame part;

[0026] Figure 5 is the enlarged structural schematic view of the scraping plate.

[0027] in the figure:

[0028] drying rack (100), drying tray (101), water filtering layer (102), water absorbing layer (103), guide rail table (104), supporting block (105), sliding groove (106), photoelectric sensor (107);

[0029] material receiving table (200), baffle (201);

[0030] drive assembly (300), motor (301), guide wheel (302), linkage rod (303), sliding block (304), upright frame (305);

[0031] scraping assembly (400), scraping plate (401), sleeve ring (402), material placing gap (4021), double-end screw rod (403), bolt (404). DETAILED DESCRIPTION

[0032] The technical scheme of the present application will be further described below in combination with the drawings and through specific embodiments.

[0033] As Figures 1 to 5 shown in the embodiment, the uniform drying device for white tea processing comprises a drying rack 100 provided with openings on two sides, a drive assembly 300 is arranged on the outer side of the drying rack 100, and the drive assembly 300 drives a scraping assembly 400 above the drying rack 100 to uniformly scrape the white tea in the drying rack 100;

[0034] The drying rack 100 comprises a drying tray 101 and a support arranged at the bottom of the drying tray 101, a photoelectric sensor 107 is arranged on the support, the drying tray 101 comprises a water filtering layer 102, a water absorbing layer 103 is arranged below the water filtering layer 102, and each of the supports is provided with a guide rail table 104 in the outward direction, specifically, the water filtering layer 102 is a grid filter plate made of 304 food-grade stainless steel material, and replaceable water absorbing paper is arranged in the water absorbing layer 103;

[0035] The driving assembly 300 comprises guide wheels 302 slidingly arranged inside the guide rails 104 on both sides, the guide wheels 302 on both sides are connected through a linkage rod 303, one of the guide wheels 302 is connected with an output shaft of a motor 301, the guide wheels 302 on both sides are respectively installed on corresponding upright frames 305, the upright frames 305 are provided with sliding blocks 304 towards one side of the drying tray 101, and the sliding blocks 304 are installed in the sliding grooves 106 on the side of the drying tray 101.

[0036] The scraping assembly 400 comprises an angle-adjustable scraping plate 401, the scraping plate 401 is sleeved on a smooth section of a double-head screw rod 403, threaded sections of the double-head screw rod 403 are respectively threaded on the upright frames 305 on both sides and are fastened and fixed through bolts 404, and details are shown in Figure 5 The scraping plate 401 is provided in a V-shaped structure with an included angle greater than 90°, a sleeve ring 402 is arranged at the intersection of the scraping plate 401, a material placing gap 4021 is arranged on the sleeve ring 402, and the scraping plate 401 is made of 304 food-grade stainless steel material to prevent the influence on the quality of tea food.

[0037] Details are shown in Figure 1 And 2 A material collecting table 200 is arranged below the drying rack 100, the material collecting table 200 is installed on the inner side of the support of the drying rack 100 and is positioned through screw locking, the length of the material collecting table 200 is greater than that of the drying rack 100, and the two ends of the material collecting table 200 are provided with inclined baffles 201.

[0038] In order to facilitate stable translation of the double-head screw rod 403, support blocks 105 are arranged upwards on both sides of the drying tray 101, after assembly, the support blocks 105 are supported below the smooth section of the double-head screw rod 403, and the double-head screw rod 403 and the linkage rod 303 are arranged reversely and identically, and are horizontally arranged.

[0039] In order to realize height adjustment of the double-head screw rod 403, a plurality of threaded holes are arranged on the upright frame 305 and can be selected and inserted by the double-head screw rod 403.

[0040] Working principle of the utility model:

[0041] 1. Tea spreading stage:

[0042] White tea is placed on the filter layer of the drying tray, and is stacked at the front end of the upright frame as much as possible to facilitate uniform spreading when the upright frame is pushed, and the moisture on the white tea is infiltrated to the water absorption layer through the filter grid plate to avoid tea soaking.

[0043] 2. The scraping uniformization stage: adjust the height of the double-end screw on the vertical frame according to the thickness of the white tea to be laid, then lock the position through the bolt, then put the scraping plate into the smooth section of the double-end screw and adjust the inclination angle of the scraping plate, it is to be noted that the sleeve ring has a certain hardness, which facilitates opening and closing installation and replacement, after the scraping plate is put into the double-end screw, the lowest point position of the scraping plate is adjusted by rotating the sleeve ring, which facilitates material laying, at this time the distance between the lowest point of the scraping plate and the drying tray is the thickness of the tea to be dried, then start the motor, drive the guide wheel to move along the guide rail table through the motor, drive the two vertical frames to slide synchronously through the linkage rod, and stop walking when the vertical frame reaches the limit position and is sensed by the photoelectric sensor, and wait for the instruction to move reversely;

[0044] The scraping plate reciprocates horizontally under the traction of the double-end screw, and the V-shaped structure with an included angle greater than 90° spreads the tea leaves to both sides, realizing automatic and uniform material laying and facilitating tea leaf drying;

[0045] In order to avoid too much white tea, a material collecting table is arranged on the inner side of the support for receiving excess white tea, so as to avoid pollution caused by tea falling during automatic material laying, after the material laying is completed, the excess tea will fall into the material collecting table, the excess tea is collected again and placed into the next drying process or put into another drying device for flat drying, it is to be noted that after the excess tea is collected, the collecting table needs to be wiped to remove the moisture.

[0046] 3. The material collecting and cleaning stage:

[0047] After drying, adjust the angle of the scraping plate on the sleeve ring so that the scraping plate can move along the plane of the drying tray, and then push most of the dried tea leaves to the material collecting table, the inclined baffle guides the tea leaves to fall into the material collecting table, then the white tea can be collected manually, the remaining small part of tea leaves that cannot be scraped may need to be manually removed; during this process, the water absorption paper can be replaced according to the water content of the water absorption paper.

[0048] The utility model is described through the preferred embodiments, and those skilled in the art know that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model, the utility model is not limited by the specific embodiments disclosed herein, and other embodiments falling within the claims of the present application all belong to the protection scope of the utility model.

Claims

1. A uniform drying device for white tea processing, characterized by: Including both sides are open setting drying rack, the outer side of the drying rack is equipped with a drive assembly, the drive assembly drives the scraping component above the drying rack to uniformly scrape the white tea in the drying rack; The drying rack includes a drying tray and a support provided at the bottom of the drying tray, the support is provided with a photoelectric sensor, the drying tray includes a water filtering layer, the lower side of the water filtering layer is provided with a water absorbing layer, and the outward direction of the support is provided with a guide rail table; The drive assembly includes guide wheels slidingly arranged in the guide rail tables on both sides, the guide wheels on both sides are connected through a linkage rod, one of the guide wheels is connected with the output shaft of a motor, the guide wheels on both sides are respectively mounted on corresponding upright frames, the side of the upright frame facing the drying tray is provided with a sliding block, and the sliding block is mounted in a sliding groove at the edge of the drying tray; The scraping component includes an angle-adjustable scraping plate, the scraping plate is sleeved on the smooth section of a double-headed screw rod, the threaded sections of the double-headed screw rod are respectively threaded on the upright frames on both sides and are fixed through bolts.

2. The uniform drying device for white tea processing according to claim 1, characterized in that, The lower side of the drying rack is provided with a material collecting table, the material collecting table is mounted on the inner side of the support of the drying rack and is locked and positioned through screws; The length of the material collecting table is greater than that of the drying rack, and the both ends of the material collecting table are provided with inclined baffles.

3. The uniform drying device for white tea processing according to claim 1, characterized in that, The water filtering layer is a grid filter plate made of 304 food-grade stainless steel material, and the water absorbing layer is provided with replaceable water absorbing paper.

4. The uniform drying device for white tea processing according to claim 1, characterized in that, The both sides of the drying tray are upwardly provided with support blocks, after assembly, the support blocks are supported below the smooth section of the double-headed screw rod.

5. The uniform drying device for white tea processing according to any one of claims 1 to 4, characterized in that, The scraping plate is provided in a V-shaped structure with an included angle greater than 90°, a sleeve ring is arranged at the intersection of the scraping plate, a material placing gap is arranged on the sleeve ring, and the scraping plate is made of 304 food-grade stainless steel material.

6. The uniform drying device for white tea processing according to claim 5, characterized in that, The double-headed screw rod and the linkage rod are arranged in the same direction and are horizontally arranged.

7. The uniform drying device for white tea processing according to claim 6, characterized in that, A plurality of threaded holes for selecting and inserting the double-headed screw rod are arranged on the upright frame.

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