Jig backflow mechanism
By designing a fixture return mechanism, the automated recycling of fixtures is achieved using a conveyor base, heating furnace, and chain slide rail. This solves the problem of non-automated fixture return in production lines, reduces costs, and improves maintenance efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHONGQING KAIERFU INTELLIGENT MEASUREMENT & CONTROL TECH CO LTD
- Filing Date
- 2025-05-08
- Publication Date
- 2026-04-10
AI Technical Summary
In the current technology, the return of fixtures in the production line has not been fully automated, especially in long production lines where manual operation is difficult, leading to increased costs and excessive workload for employees.
A jig return mechanism was designed, including a conveying base, a heating furnace and a return mechanism. The jig is automatically recycled by using a feeding section and an lifting section via a chain slide rail. The split design facilitates maintenance.
It enables automated and rapid recycling of fixtures, reduces maintenance costs, improves maintenance efficiency, and promotes the application of automation in assembly line production.
Smart Images

Figure CN224108586U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to jig conveying technical field especially relates to a jig backflow mechanism. BACKGROUND
[0002] In the process of motor rotor heating and conveying, the motor rotor needs to be fixed and limited by the fixing jig. At present, more and more automation technologies are applied to the assembly line production, and automation makes the assembly line production faster, easier and more efficient. However, the backflow of the assembly line jig is not completely automated, and in some shorter assembly lines, the staff at the front and rear ends can complete the transmission of the jig from one side of the assembly line. However, when the length of the assembly line increases, manual operation method is difficult to realize. In addition, in the longer assembly line, the jig backflow line is not mature in space layout because of several different machines, and even some assembly lines directly accumulate the jig at the end of the line, and then manually transport to realize the backflow of the jig.
[0003] Such manual operation has many disadvantages. First, more jigs need to be prepared to realize the cache at the head and tail ends, increasing the cost. Second, manual transportation is sometimes a considerable physical activity, increasing the total workload of the staff, and thus is not conducive to popularization and use.
[0004] Therefore, how to provide a jig backflow mechanism has become a technical problem to be solved by those skilled in the art. UTILITY MODEL CONTENT
[0005] The technical problem to be solved by the utility model is how to provide a jig backflow mechanism.
[0006] To achieve the above purpose, the utility model provides a jig backflow mechanism, which comprises a conveying base, the conveying base is arranged in parallel, and the two ends correspond to form an input end and an output end, a fixing jig body for fixing the motor rotor is arranged on the conveying base, a heating furnace for heating the motor rotor is arranged on the conveying base, and a backflow mechanism for backflow of the fixing jig body is arranged on the conveying base, the backflow mechanism comprises a discharging part and a lifting part, the discharging part and the lifting part are correspondingly arranged at the output end and the input end of the conveying base, and a chain sliding rail is arranged between the discharging part and the lifting part, so as to realize the backflow circulation of the fixing jig body.
[0007] The design of the conveying base plays a role in fixing and supporting the whole device, and the motor rotor is conveyed from the input end to the output end. During conveying, the motor rotor can be fixed and limited by the fixed jig body. The design of the heating furnace is used for the heating process of the motor rotor. The design of the backflow mechanism enables the fixed jig body to be quickly and circularly used. During use, the fixed jig body falls from the blanking part and is conveyed to the lifting part through the chain sliding rail, and is lifted to the conveying base through the lifting part, thereby realizing the function of automatic and quick circular use.
[0008] Preferably, the conveying base is provided with a plurality of supporting legs equidistantly arranged about the transverse center axis of the conveying base.
[0009] The design of the supporting legs plays a role in auxiliary supporting the conveying base, thereby ensuring the stability of the fixed support of the conveying base on the device.
[0010] Preferably, the blanking part and the lifting part are designed in a split type and correspondingly arranged at the output end and the input end of the conveying base, and the blanking part and the lifting part are the same in structure.
[0011] In this way, the blanking part and the lifting part can be independently detected and maintained by the staff in the later period, which not only reduces the maintenance cost in the later period, but also improves the maintenance efficiency in the later period, thereby embodying the practicability of the device.
[0012] Preferably, the blanking part and the lifting part comprise a fixed seat, a connecting piece, a supporting frame, a mechanical gripper and a driving source.
[0013] The fixed seat is vertically arranged on one side of the conveying base.
[0014] The connecting piece is arranged on the side of the fixed seat close to the conveying base, and the connecting piece and the fixed seat are in sliding connection.
[0015] The supporting frame is arranged on the side of the connecting piece close to the conveying base.
[0016] The mechanical gripper is arranged on the lower end surface of the supporting frame.
[0017] The driving source is vertically arranged on the top of the fixed seat, and the driving shaft thereof is connected with the top of the supporting frame.
[0018] The design of the fixed seat plays a role in fixing and supporting the parts. The design of the sliding connection enables the connecting piece to move longitudinally up and down along the fixed seat. The supporting frame and the connecting piece are fixed by bolts, which not only ensures the stability of the connection, but also facilitates the staff to disassemble and assemble them in the later period. The design of the mechanical gripper is used for grabbing and placing the fixed jig body. The driving source adopts one of the air cylinder and the hydraulic cylinder on the market, which is a common knowledge in the field and will not be described here.
[0019] Preferably, the blanking part and the lifting part further comprise a flap and an electric push rod;
[0020] The flap is located between the fixed seat and the conveying base, and the flap and the conveying base form a rotating structure through a bearing;
[0021] The electric push rod is movably mounted on the conveying base through a bearing, and the output end of the electric push rod is connected with the flap, and a bearing is arranged at the connection between the output end of the electric push rod and the flap, thereby forming a movable connection structure.
[0022] In this way, the electric push rod drives the flap to flip up and down, so as to control the reflow conveying process of the fixed jig body.
[0023] Preferably, the chain sliding rail is located at the bottom of the conveying base, and the upper end surface of the chain sliding rail is provided with a supporting plate.
[0024] The supporting plate supports the reflowing solid jig body, and conveys the fixed jig body under the action of the chain sliding rail.
[0025] The beneficial effects of the present application are as follows:
[0026] In use, the design of the reflow mechanism enables the fixed jig body to be quickly and circularly used. In use, the fixed jig body falls downward from the blanking part, is conveyed to the lifting part through the chain sliding rail, and is lifted to the conveying base again through the lifting part, thereby realizing the function of automatic and rapid circular use, and facilitating popularization and use. BRIEF DESCRIPTION OF DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0028] Figure 1 is a three-dimensional structure schematic diagram of the whole embodiment of the present application.
[0029] Part name
[0030] 1, conveying base; 101, supporting leg; 2, fixed jig body; 3, heating furnace; 4, fixed seat; 5, connecting piece; 6, supporting frame; 7, mechanical gripper; 8, driving source; 9, flap; 10, electric push rod; 11, chain sliding rail; 12, supporting plate. DETAILED DESCRIPTION
[0031] The embodiments of the present application are described below in detail, examples of which are shown in the drawings, preferably the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.
[0032] In the description of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application. In addition, in the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.
[0033] Please refer to Figure 1This utility model provides a fixture return mechanism, comprising: a conveying base 1, which is arranged in parallel with an input end and an output end corresponding to each other at both ends; a fixture body 2 for fixing a motor rotor is provided on the conveying base 1; a heating furnace 3 for heating the motor rotor is provided on the conveying base 1; and a return mechanism for returning the fixture body 2 is provided on the conveying base 1. The return mechanism includes a feeding section and a lifting section, which are correspondingly located at the output end and input end of the conveying base 1, respectively. A chain slide rail 11 is provided between the feeding section and the lifting section to form a return circulation function for the fixture body 2. Support legs 101 are installed at the bottom of the conveying base 1, and one or more sets of support legs 101 are equally spaced about the transverse midline of the conveying base 1. The feeding section and the lifting section adopt a separate design and are correspondingly located at the output end and input end of the conveying base 1, respectively. The feeding section and the lifting section have the same structure. The feeding section and the lifting section include a fixing... The system includes a base 4, a connector 5, a support frame 6, a mechanical gripper 7, and a drive source 8. The base 4 is vertically positioned on one side of the conveying base 1. The connector 5 is installed on the side of the base 4 near the conveying base 1, and the connector 5 and the base 4 are slidably connected. The support frame 6 is installed on the side of the connector 5 near the conveying base 1. The mechanical gripper 7 is installed on the lower end face of the support frame 6. The drive source 8 is vertically positioned on the top of the base 4, and its drive shaft is connected to the top of the support frame 6. The unloading section and the lifting section also include a flap 9 and an electric push rod 10. The flap 9 is located between the base 4 and the conveying base 1, and the flap 9 forms a rotating structure with the conveying base 1 via a bearing. The electric push rod 10 is movably installed on the conveying base 1 via a bearing, and the output end of the electric push rod 10 is connected to the flap 9. A bearing is provided at the connection between the output end of the electric push rod 10 and the flap 9, forming a movable connection structure. The chain slide rail 11 is located at the bottom of the conveying base 1, and a support plate 12 is provided on the upper end face of the chain slide rail 11.
[0034] In this embodiment:
[0035] First, the conveyor base 1 is moved to the designated position, and the support legs 101 provide fixed support for the device.
[0036] Next, the motor rotor to be heated is placed on the fixed fixture body 2, and the fixed fixture body 2 is used to fix and support the motor rotor.
[0037] Next, the conveyor base 1 is started to convey the motor rotor on the fixed fixture body 2, thereby conveying it into the heating furnace 3 for the heating process;
[0038] Then, when heating is complete, the heated motor rotor above the fixture body 2 is removed, and at the same time, the fixture body 2 is returned to the unloading section.
[0039] Finally, the specific steps of the reflow process are as follows:
[0040] S1: Start the driving source 8 at the top of the fixed seat 4 of the discharging part, so that the driving source 8 drives the support frame 6 to move downward along the side wall of the fixed seat 4 through the connecting piece 5;
[0041] S2: When the support frame 6 moves to a specified height, start the mechanical gripper 7 to grab the fixed jig body 2 on the discharging part;
[0042] S3: After the grabbing is completed, the support frame 6 is driven to move downward again by the driving source 8, and when the support frame 6 moves to a specified height, the fixed jig body 2 is placed on the support plate 12 by the mechanical gripper 7;
[0043] S4: Start the chain sliding rail 11 to convey the fixed jig body 2 through the support plate 12, and when conveying, start the electric push rod 10 to drive the flap 9 to flip, so as to convey the fixed jig body 2 at a constant speed;
[0044] S5: When the fixed jig body 2 is conveyed to the lifting part, start the driving source 8 at the top of the fixed seat 4 of the lifting part, so that the driving source 8 drives the support frame 6 to move downward along the side wall of the fixed seat 4 through the connecting piece 5, and when the support frame 6 moves to a specified height, start the mechanical gripper 7 to grab the fixed jig body 2 through the mechanical gripper 7;
[0045] S6: The support frame 6 is driven to move upward by the driving source 8, and when the support frame 6 moves to a specified height, the mechanical gripper 7 is released to place the fixed jig body 2 on the input end of the conveying base 1, and after the placement, the support frame 6 is reset again by the driving source 8, so that the fixed jig body 2 achieves the function of reflow circulation.
[0046] The above only discloses a preferred embodiment of the utility model, and of course cannot limit the scope of the utility model, and those skilled in the art can understand that all or part of the above-mentioned embodiments can be implemented, and equivalent changes made according to the utility model claims still belong to the scope covered by the utility model.
Claims
1. A fixture reflow mechanism, comprising: The utility model provides a conveying base (1), the conveying base (1) parallel arrangement, both ends correspond to form the input end and output end, the conveying base (1) is provided with the fixed jig body (2) for fixing motor rotor, the conveying base (1) is provided with the heating furnace (3) for carrying out heating procedure to motor rotor, the conveying base (1) is provided with the backflow mechanism for the backflow of fixed jig body (2), it is characterized in that, the backflow mechanism includes blanking part and lifting part, blanking part and lifting part correspond to be provided in the output end and input end of conveying base (1), and blanking part and lifting part are provided with chain slide rail (11) between, and the function of backflow circulation use is formed to fixed jig body (2).
2. The fixture reflow mechanism of claim 1, wherein, The bottom of the conveying base (1) is provided with a supporting leg (101), and the supporting leg (101) is equidistantly arranged on one side of the conveying base (1) with respect to the transverse center axis.
3. The fixture reflow mechanism of claim 1, wherein, The blanking part and the lifting part are designed in a split type and correspondingly arranged at the output end and the input end of the conveying base (1), and the blanking part and the lifting part are the same in structure.
4. The tool reflow mechanism of any one of claims 1 or 3, wherein, The blanking part and the lifting part comprise a fixed seat (4), a connecting piece (5), a support frame (6), a mechanical gripper (7) and a driving source (8). The fixed seat (4) is vertically arranged on one side of the conveying base (1). The connecting piece (5) is installed on one side of the fixed seat (4) close to the conveying base (1), and the connecting piece (5) is slidably connected with the fixed seat (4). The support frame (6) is installed on one side of the connecting piece (5) close to the conveying base (1). The mechanical gripper (7) is installed on the lower end surface of the support frame (6). The driving source (8) is vertically arranged on the top of the fixed seat (4), and the driving shaft of the driving source (8) is connected with the top of the support frame (6).
5. The fixture reflow mechanism of claim 4, wherein, The blanking part and the lifting part further comprise a turning plate (9) and an electric push rod (10). The turning plate (9) is located between the fixed seat (4) and the conveying base (1), and the turning plate (9) is rotatably connected with the conveying base (1) through a bearing. The electric push rod (10) is movably installed on the conveying base (1) through a bearing, and the output end of the electric push rod (10) is connected with the turning plate (9), and a bearing is arranged at the connection between the output end of the electric push rod (10) and the turning plate (9), so as to form a movable connection structure.
6. The fixture reflow mechanism of claim 1, wherein, The chain slide rail (11) is located at the bottom of the conveying base (1), and the upper end surface of the chain slide rail (11) is provided with a supporting plate (12).