Energy-saving arch crown circular cooler

Abstract

The utility model relates to the technical field of metallurgical equipment, in particular to an energy-saving arch crown circular cooler which comprises a circular cooler body, an arch crown block arranged at the top of the circular cooler body and in an arc shape, a first prefabricated brick arranged at the bottom of the arch crown block, a supporting anchoring part arranged at the bottom of the first prefabricated brick and a second prefabricated brick arranged at the bottom of the second prefabricated brick. A second prefabricated brick is arranged at the bottom of the supporting anchoring part, and heat insulation cotton is arranged on one side of the second prefabricated brick. Due to the arrangement of the vault module and the vault anchoring part, the heat capacity can be increased, waste heat can be accumulated and evenly released, and pellet cooling energy consumption is reduced; the on-site formwork erecting difficulty and the installation time can be reduced, so that the construction efficiency is improved, the vault module can be supported through the arrangement of the first prefabricated bricks, the supporting anchoring parts and the second prefabricated bricks, and the position of the vault module can be adjusted through the arrangement of the adjusting mechanism.

Description

Technical Field

[0001] This utility model relates to the field of metallurgical equipment technology, specifically to an energy-saving dome-shaped ring cooler. Background Technology

[0002] The ring cooler consists of a wind box, a trolley, and a discharge chute. The trolley has a trapezoidal planar structure with upper and lower layers. The upper layer has grate plates, and the lower layer is a base plate with sealing tape along the edge. Between the upper and lower layers is a support plate with ventilation holes. The cylindrical body, composed of irregularly shaped beams and inner and outer side panels, presses against the sealing tape along the edge of the base plate. The ring cooler is short for ring-type cooler. Its function is to effectively cool the hot sintered ore discharged from the sintering machine. Compared with belt coolers, ring coolers have advantages such as smaller footprint, lower investment, and higher equipment utilization.

[0003] In industries such as metallurgy and building materials, the ring cooler is a key piece of equipment for cooling high-temperature materials such as sintered ore and pellets. Its energy consumption and cooling efficiency directly affect the overall energy efficiency and product quality of the production line. However, the existing ring coolers usually adopt a flat-top steel structure. Due to the complicated design of the steel structure, it is difficult to support the formwork during construction. The fume hood casting process is complicated. The refractory material is prone to cracking due to thermal expansion and contraction. The hanging bricks are prone to breakage under long-term stress, which leads to refractory material falling off. Frequent repair and replacement of refractory material increases maintenance costs and production downtime. At the same time, the flat-top structure has insufficient heat storage capacity, making it difficult to stabilize the chain-loop thermal process. Utility Model Content

[0004] The purpose of this invention is to provide an energy-saving dome-shaped ring cooler to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an energy-saving dome-shaped annular cooler, comprising a cooler body, and further comprising:

[0006] An arched assembly is installed on top of the annular cooler body, and the shape of the arched assembly is an arc.

[0007] A first precast brick is set at the bottom of the arch block, and a supporting anchor is set at the bottom of the first precast brick. A second precast brick is set at the bottom of the supporting anchor, and heat insulation cotton is set on one side of the second precast brick. An adjustment mechanism is set above the arch block, and several sets of arch anchors are set on the inner wall of the arch block.

[0008] Preferably, the adjustment mechanism includes a frame fixed to the top of the annular cooler body, and two sets of adjustment rods are slidably connected to the inner wall of the frame, with an adjustment nut threadedly connected to one end of the adjustment rod near the frame.

[0009] The outer side of the vault anchorage is respectively provided with a vault boss and a vault recess, and the inner wall of the vault anchorage is provided with an arc-shaped bottom plate.

[0010] Preferably, the inner wall of the ring cooler body is provided with a plurality of groups of supporting plate supports, one side of the supporting plate support is fixedly provided with a connecting seat, and one side of the connecting seat is fixedly connected with the inner wall of the ring cooler body.

[0011] Preferably, the one side of the supporting plate support is cast with brown corundum castable, and the top of the supporting plate support is provided with a fixed supporting plate.

[0012] Preferably, the top of the vault block is fixedly provided with two groups of fixed plates, the inner wall of the fixed plate is provided with a pull ring, and the size of the pull ring is the same as that of the adjusting pull rod.

[0013] Compared with the prior art, the energy-saving type vault ring cooler has the following beneficial effects:

[0014] The arrangement of the vault block and the vault anchorage can increase the heat capacity, accumulate the residual heat and uniformly release the residual heat, and reduce the pellet cooling energy consumption, wherein the vault block is designed by using a prefabricated piece modularization, the on-site formwork difficulty and the installation time can be reduced, the construction efficiency is improved, the first prefabricated brick, the supporting anchorage and the second prefabricated brick can support the vault block, and the arrangement of the adjusting mechanism can adjust the position of the vault block. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 A structure schematic view of a preferred embodiment of the energy-saving type vault ring cooler provided by the utility model is shown in the figure.

[0016] Figure 2 A structure schematic view of the adjusting mechanism provided by the utility model is shown in the figure.

[0017] Figure 3 A structure schematic view of the vault block provided by the utility model is shown in the figure.

[0018] Figure 4 A structure schematic view of the vault anchorage provided by the utility model is shown in the figure.

[0019] Figure 5 A Figure 2 An enlarged structure schematic view of the position A shown in the figure.

[0020] In the figure: 1, the ring cooler body; 2, the vault block; 3, the first prefabricated brick; 4, the support anchor; 5, the second prefabricated brick; 6, the thermal insulation cotton; 7, the adjusting mechanism; 71, the rack; 72, the adjusting pull rod; 73, the adjusting nut; 8, the vault anchor; 9, the vault boss; 10, the vault recess; 11, the arc-shaped bottom plate; 12, the supporting plate support; 13, the connecting seat; 14, the brown corundum castable; 15, the fixed supporting plate; 16, the fixed plate; 17, the pull ring. DETAILED DESCRIPTION

[0021] In order to further illustrate the technical means and effects adopted by the utility model to achieve the predetermined utility model purposes, the specific embodiments, structures, features and effects according to the utility model will be described in detail as follows in combination with the drawings and preferred embodiments.

[0022] Please refer to Figures 1-5 As shown in the figure, an energy-saving type vault ring cooler comprises a ring cooler body 1, a vault block 2 arranged at the top of the ring cooler body 1, and the vault block 2 is arranged in a circular arc shape. Since the vault block 2 is arranged in a circular arc shape, the thermal expansion stress distribution can be optimized, and the crack generation can be reduced. A first prefabricated brick 3 is arranged at the bottom of the vault block 2, the bottom of the first prefabricated brick 3 is provided with a support anchor 4, the bottom of the support anchor 4 is provided with a second prefabricated brick 5, one side of the second prefabricated brick 5 is provided with thermal insulation cotton 6. Since the first prefabricated brick 3, the support anchor 4 and the second prefabricated brick 5 are sequentially arranged below the vault block 2 and above the fixed supporting plate 15, the vault block 2 can be supported. An adjusting mechanism 7 is arranged above the vault block 2. The adjusting mechanism 7 can suspend the vault block 2 on the smoke hood of the ring cooler body 1 through the internal structure. The inner wall of the vault block 2 is provided with a plurality of groups of vault anchors 8. Since the plurality of groups of vault anchors 8 are arranged inside the vault block 2, the structural rigidity and the shaping of the vault block 2 can be enhanced. It should be noted that the vault anchor 8 can be combined with an asphalt coating to enhance the connection stability of the refractory and the steel structure and reduce the thermal expansion crack of the refractory.

[0023] The adjusting mechanism 7 comprises a rack 71 fixed on the top of the ring cooler body 1, the inner wall of the rack 71 is slidably connected with two groups of adjusting pull rods 72, and the end of the adjusting pull rod 72 close to the rack 71 is threadedly connected with an adjusting nut 73. Since the rack 71 is installed on the top of the ring cooler body 1, and the adjusting pull rod 72 slides on the inner wall of the rack 71, the rack 71 can limit the adjusting pull rod 72. Since the adjusting pull rod 72 is installed on the inner wall of the rack 71 through the adjusting nut 73, and the adjusting pull rod 72 is connected with the arch block 2 through the fixing plate 16 and the pull ring 17, the arch block 2 can be hung on the smoke hood of the ring cooler body 1. It should be noted that the inner wall of the rack 71 is provided with a through hole with the same size as the adjusting pull rod 72, which is used to limit the adjusting pull rod 72.

[0024] The outer side of the arch anchorage 8 is provided with an arch boss 9 and an arch recess 10, and the inner wall of the arch anchorage 8 is provided with an arc-shaped bottom plate 11. Since the outer side of the arch anchorage 8 installed in the inside of the arch block 2 is provided with the arch boss 9 and the arch recess 10, the overall strength of the arch block 2 can be improved. It should be noted that the arch block 2 is integrally cast on the surface of the arc-shaped bottom plate 11 by using special castable material to form a circular arc arch type refractory structure. The arch anchorage 8 is welded to the inner side of the arc-shaped bottom plate 11 at a distance of 300 mm, and the surface is coated with an asphalt coating to improve corrosion resistance. The back of the arc-shaped bottom plate 11 is evenly welded with an arc-shaped vertical rib for enhancing structural stiffness and shaping. The inner wall of the ring cooler body 1 is provided with a plurality of supporting plate supports 12, one side of the supporting plate support 12 is fixed with a connecting seat 13, and one side of the connecting seat 13 is fixedly connected with the inner wall of the ring cooler body 1. The supporting plate support 12 is cast with brown corundum castable 14 on one side, and the top of the supporting plate support 12 is provided with a fixed supporting plate 15. Since the supporting plate support 12 is installed on the inner wall of the ring cooler body 1 through the connecting seat 13, and the first precast brick 3, the supporting anchorage 4 and the second precast brick 5 are installed on the fixed supporting plate 15 on the top of the supporting plate support 12 in turn, the first precast brick 3, the supporting anchorage 4 and the second precast brick 5 can be supported, thereby the arch block 2 above the first precast brick 3, the supporting anchorage 4 and the second precast brick 5 can be supported, and the bearing strength of the arch block 2 can be improved.

[0025] The top of the arch block 2 is fixed with two groups of fixing plates 16, the inner wall of the fixing plate 16 is provided with a pull ring 17, and the size of the pull ring 17 is the same as that of the adjusting pull rod 72. Since the fixing plate 16 is welded on the top of the arch block 2, and the inner wall of the fixing plate 16 is provided with the pull ring 17 with the same size as the adjusting pull rod 72, the adjusting pull rod 72 can be installed through the nut and the fixing plate 16, so that the position of the arch block 2 can be adjusted by tightening the adjusting nut 73 threadedly connected at one end of the adjusting pull rod 72.

[0026] The refractory on the top of the ring cooler body 1 is installed by first welding the support anchor 4 on the inner side of the bracket support 12 in the inner wall of the ring cooler body 1, then hanging the first prefabricated brick 3 and the second prefabricated brick 5 on one side of the support anchor 4, then laying the heat insulation cotton 6 on the inner side of the bracket support 12, pouring the brown corundum castable 14 on the whole mold after the heat insulation cotton 6 is laid, and then installing the dome block 2 in advance after the brown corundum castable 14 is solidified, then adjusting the adjusting nut 73 at one end of the rack 71 by tightening the adjusting rod 72, and then hanging the dome block 2 on the ring cooler hood by tightening the adjusting nut 73, because the adjusting rod 72 is installed through the nut and the fixing plate 16, and the adjusting nut 73 can hang the dome block 2 on the ring cooler hood, because the side of the dome anchor 8 is provided with the dome boss 9 and the dome recess 10, and the dome anchor 8 is combined with the asphalt coating, so that each dome anchor 8 can be sealed, thereby enhancing the connection stability of the refractory and the steel structure, reducing the thermal expansion crack of the refractory, and then completing the installation of the energy-saving dome ring cooler.

[0027] The above is only a preferred embodiment of the present application, and does not limit the present application in any form. Although the present application has been disclosed as above, it is not intended to limit the present application. Any person skilled in the art can make some changes or modifications to the above disclosed technical content to obtain equivalent embodiments, as long as the changes or modifications do not deviate from the technical solution of the present application. Any indirect modification, equivalent change and modification of the above embodiments, which do not deviate from the technical solution of the present application, are still within the scope of the present application.

Claims

1. An energy saving type dome ring cooler comprising a ring cooler body (1), characterized in that, Also include: The arch top block (2) is arranged at the top of the ring cooler body (1), and the shape of the arch top block (2) is arranged as a circular arc shape; The first prefabricated brick (3) is arranged at the bottom of the arch top block (2), the bottom of the first prefabricated brick (3) is provided with a support anchor (4), the bottom of the support anchor (4) is provided with a second prefabricated brick (5), one side of the second prefabricated brick (5) is provided with heat insulation cotton (6), the top of the arch top block (2) is provided with an adjusting mechanism (7), and the inner wall of the arch top block (2) is provided with a plurality of groups of arch top anchors (8).

2. The energy saving crown type ring cooler as claimed in claim 1 wherein: The adjusting mechanism (7) includes a rack (71) fixed to the top of the ring cooler body (1), and the inner wall of the rack (71) is slidably connected with two groups of adjusting pull rods (72), and one end of the adjusting pull rod (72) close to the rack (71) is threadedly connected with an adjusting nut (73).

3. The energy saving crown type ring cooler as claimed in claim 1 wherein: The outer side of the arch top anchor (8) is respectively provided with an arch top boss (9) and an arch top recess (10), and the inner wall of the arch top anchor (8) is provided with an arc-shaped bottom plate (11).

4. The energy saving crown type annular cooler as claimed in claim 1 wherein: The inner wall of the ring cooler body (1) is provided with a plurality of groups of supporting plate supports (12), one side of the supporting plate support (12) is fixedly connected with a connecting seat (13), and one side of the connecting seat (13) is fixedly connected with the inner wall of the ring cooler body (1).

5. The energy saving vaulted ring cooler as claimed in claim 4 wherein: The one side of the supporting plate support (12) is poured with brown corundum castable (14), and the top of the supporting plate support (12) is provided with a fixed supporting plate (15).

6. The energy saving crown type ring cooler as claimed in claim 2 wherein: The top of the arch top block (2) is fixedly connected with two groups of fixed plates (16), the inner wall of the fixed plate (16) is provided with a pull ring (17), and the size of the pull ring (17) is the same as that of the adjusting pull rod (72).

Images