Heat exchanger shell pass cleaning mechanism

By introducing a combination structure of linear track, slider, telescopic rod and clamping plate into the heat exchanger shell-side cleaning mechanism, the problem of reduced cleaning efficiency caused by decreased friction is solved, and a more efficient and stable cleaning effect is achieved.

CN224108715UActive Publication Date: 2026-04-10SHANDONG LANDA PETROLEUM EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG LANDA PETROLEUM EQUIP CO LTD
Filing Date
2025-04-25
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The existing heat exchanger shell-side cleaning mechanism is prone to reduced cleaning efficiency and stability due to decreased friction when moving on the support rail.

Method used

The cleaning mechanism employs a combination structure of linear track, slider, telescopic rod, lifting plate, and clamping plate. The clamping plate provides fixation, and the sliding friction of the lifting plate enhances the stability and efficiency of the cleaning mechanism.

Benefits of technology

This improves the stability and cleaning efficiency of the cleaning mechanism on the support rail, and avoids structural instability caused by excessive impact force.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat exchanger shell pass cleaning mechanisms, in particular to a heat exchanger shell pass cleaning mechanism which comprises a supporting rail, a sliding plate installed on the top of the supporting rail, a lifting frame installed on the top of the sliding plate, a cleaning mechanism installed in the lifting frame, and a set of linear rails installed in the center of the supporting rail. The linear rail and the supporting rail are arranged in parallel, a sliding block is installed at the top of the linear rail, a telescopic rod is installed at the top of the sliding block, a lifting plate is installed at the top of the telescopic rod, and a clamping plate is installed in the center of the side wall of the lifting plate. The heat exchanger shell pass cleaning mechanism has the beneficial effects that the linear rails, the sliding blocks, the telescopic rods, the lifting plates and the clamping plates are used in cooperation, the sliding plates can be fixed conveniently, the telescopic rods tension the lifting plates downwards, the contact area of the lifting plates and the supporting rails is increased, and the sliding friction force of the sliding plates can be increased; and the influence on the stability of the whole structure and the washing efficiency caused by large impact force of the cleaning mechanism in use is avoided.
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Description

Technical Field

[0001] This utility model relates to the technical field of heat exchanger shell-side cleaning mechanisms, specifically heat exchanger shell-side cleaning mechanisms. Background Technology

[0002] A heat exchanger shell-side cleaning system is a cleaning device specifically designed for the shell side (i.e., the space between the tube bundle and the shell) of a shell-and-tube heat exchanger. It is used to remove dirt (such as scale, oil, microorganisms, etc.) that accumulates in the shell side during long-term operation, in order to restore the heat exchanger's heat exchange efficiency. The cleaning system typically includes a nozzle system with multiple nozzles or high-pressure water guns, a positioning system to ensure that the nozzles are accurately aligned with each channel, a delivery system for conveying the cleaning medium, and a waste liquid treatment system for collecting and treating the cleaning liquid. The shell side is cleaned using high-pressure water jets or chemical cleaning agents. High-pressure water jets generate high-speed water flow through nozzles to break up and wash away the dirt; chemical cleaning uses a circulating pump to circulate the cleaning agent within the shell side to dissolve or remove the dirt.

[0003] In the prior art, the heat exchanger shell-side cleaning mechanism moves on the support rail for easy and thorough cleaning of the heat exchanger shell side. The cleaning mechanism is fixed on the support rail by electric brake pads. However, the electric brake pads acting on the rail can easily wear down, reducing friction. When the cleaning mechanism is in use, the large flushing force can easily cause the cleaning mechanism to move, thus affecting the cleaning efficiency of the heat exchanger shell side.

[0004] Therefore, this utility model proposes a heat exchanger shell-side cleaning mechanism to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to provide a heat exchanger shell-side cleaning mechanism to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a heat exchanger shell-side cleaning mechanism, the heat exchanger shell-side cleaning mechanism comprising: a support rail, a sliding plate mounted on the top of the support rail, a lifting frame mounted on the top of the sliding plate, and a cleaning mechanism mounted inside the lifting frame;

[0007] A set of linear rails is installed at the center of the support rail. The linear rails are placed parallel to the support rail. A slider is installed at the top of the linear rail. A telescopic rod is installed at the top of the slider. A lifting plate is installed at the top of the telescopic rod. A clamping plate is installed at the center of the side wall of the lifting plate.

[0008] Preferably, a fixed frame is installed on the top of the lifting plate, a rotating rod is connected to the center of the fixed frame, a drive motor is installed at the center of the rotating rod, and the drive motor is located on the top of the lifting plate.

[0009] Preferably, one end of the rotating rod is provided with a first annular groove, the first annular groove is a left spiral rotating annular groove, the other end of the rotating rod is provided with a second annular groove, and the second annular groove is a right spiral rotating annular groove.

[0010] Preferably, the top of the lifting plate is provided with a through groove, and the through groove is located at the bottom of the first annular groove and the second annular groove.

[0011] Preferably, the inside of the through groove is provided with a movable block, the rotating rod penetrates the inside of the movable block, and the movable block is located at the outer surfaces of the first annular groove and the second annular groove, respectively.

[0012] Preferably, one side of the movable block is fixedly provided with a connecting rod, and the connecting rod penetrates the side wall of the lifting plate.

[0013] Preferably, the outer end of the connecting rod is provided with a rotating block, and the top end of the rotating block is rotatably provided with a cleaning piece.

[0014] Compared with the prior art, the heat exchanger shell cleaning mechanism has the advantages that:

[0015] The heat exchanger shell cleaning mechanism provided by the utility model, through the cooperation of the linear track, the sliding block, the telescopic rod, the lifting plate and the clamping plate, the sliding plate can be fixed conveniently, the telescopic rod can pull the lifting plate downward tightly, the contact area between the lifting plate and the supporting rail is increased, the sliding friction of the sliding plate can be increased, the impact force of the cleaning mechanism during use is prevented from being increased, the stability of the whole structure is prevented from being affected, and the flushing efficiency is prevented from being affected. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 It is a three-dimensional structure schematic view of the heat exchanger shell cleaning mechanism of the utility model;

[0017] Fig. 2 It is a plane structure schematic view of the heat exchanger shell cleaning mechanism of the utility model;

[0018] Fig. 3 It is a three-dimensional structure schematic view of the lifting plate on the linear track of the utility model;

[0019] Fig. 4 It is a three-dimensional structure schematic view of the surface cleaning structure of the supporting rail of the utility model.

[0020] In the drawing: 1, supporting rail; 2, sliding plate; 3, lifting frame; 4, cleaning mechanism; 5, linear track; 6, sliding block; 7, telescopic rod; 8, lifting plate; 9, clamping plate; 10, fixed frame; 11, rotating rod; 12, driving motor; 13, first annular groove; 14, second annular groove; 15, through groove; 16, movable block; 17, connecting rod; 18, rotating block; 19, cleaning piece. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme of the utility model, carry out clear, complete description, and the advantage is more clear and distinct, the following combining with the drawing to the utility model embodiment carries out further detailed explanation.Should understand, the specific embodiment described here is a part of the embodiment of the utility model, rather than all the embodiments, only to explain the embodiment of the utility model, and is not used to limit the embodiment of the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belongs to the scope of the utility model protection.

[0022] Embodiment one: please refer to Figs. 1 to 4 The utility model provides a technical scheme: heat exchanger shell cleaning mechanism, the heat exchanger shell cleaning mechanism includes: support rail 1, the top of support rail 1 is installed with sliding plate 2, the top of sliding plate 2 is installed with lifting frame 3, the inside of lifting frame 3 is installed with cleaning mechanism 4, the center of support rail 1 is installed with a group of straight rail 5, and straight rail 5 is placed mutually parallel with support rail 1, the top of straight rail 5 is installed with sliding block 6, the top of sliding block 6 is installed with telescopic link 7, the top of telescopic link 7 is installed with lifting plate 8, and the sidewall center of lifting plate 8 is installed with clamping plate 9;

[0023] When using, sliding plate 2 is moved back and forth along the outer surface of heat exchanger shell with lifting frame 3 and cleaning mechanism 4 on support rail 1, which facilitates cleaning mechanism 4 to cooperate with lifting frame 3 to clean heat exchanger shell, when cleaning the fixed position of shell, lifting plate 8 is moved upward through telescopic link 7, so that clamping plate 9 is clamped on both sides of sliding plate 2 to be fixed and clamped, telescopic link 7 pulls lifting plate 8 downward tightly, so that the contact area between lifting plate 8 and support rail 1 is increased to increase the sliding friction of sliding plate 2, avoid the impact force of cleaning mechanism from being too large when using to affect the stability of the whole structure and affect the washing efficiency, when sliding plate 2 moves, telescopic link 7 releases the force on lifting plate 8, which facilitates the movement of sliding plate 2, the bottom lifting plate 8 is driven by clamping plate 9 to move along with sliding block 6 on straight rail 5, and the utility model is convenient to use.

[0024] Embodiment two: on the basis of embodiment one, the structure for cleaning the surface of support rail 1 is arranged, a through slot 15 is formed in the top of lifting plate 8, a movable block 16 is installed in the inside of through slot 15, a rotating rod 11 penetrates the inside of movable block 16, a connecting rod 17 is fixed on one side of movable block 16, the connecting rod 17 penetrates the side wall of lifting plate 8, a rotating block 18 is installed at the outer end of connecting rod 17, and a cleaning sheet 19 is rotatably installed at the top end of rotating block 18.

[0025] In use, the lifting plate 8 moves in the through slot 15 on both sides through the connecting rod 17 under the action of the movable block 16, and the cleaning piece 19 is placed on the surface of the support rail 1 under the action of the rotating block 18. When the sliding plate 2 drives the lifting plate 8 to move, the cleaning piece 19 can scrape off the rust and other uneven stains on the surface of the support rail 1, so as to avoid the influence of the stains on the moving speed of the sliding plate 2.

[0026] In use, the lifting plate 8 moves in the through slot 15 on both sides through the connecting rod 17 under the action of the movable block 16, and the cleaning piece 19 is placed on the surface of the support rail 1 under the action of the rotating block 18. When the sliding plate 2 drives the lifting plate 8 to move, the cleaning piece 19 can scrape off the rust and other uneven stains on the surface of the support rail 1, so as to avoid the influence of the stains on the moving speed of the sliding plate 2.

[0027] In use, the driving motor 12 drives the rotating rod 11 to rotate, and under the action of the first ring groove 13 and the second ring groove 14, the movable blocks 16 on both sides can synchronously and reversely move in the through slot 15, so as to drive the connecting rod 17, the rotating block 18 and the cleaning piece 19 to synchronously move, thereby accelerating the cleaning efficiency of the support rail 1.

[0028] In actual use, the sliding plate 2 moves along the outer surface of the radiator shell along the support rail 1 with the lifting frame 3 and the cleaning mechanism 4, which facilitates the cleaning mechanism 4 to cooperate with the lifting frame 3 to clean the heat exchanger shell. When cleaning the shell at a fixed position, the lifting plate 8 is moved upward by the telescopic rod 7, so that the clamping plate 9 is clamped on both sides of the sliding plate 2 to be fixed and clamped, the telescopic rod 7 pulls the lifting plate 8 downward, so that the contact area between the lifting plate 8 and the support rail 1 increases, the sliding friction of the sliding plate 2 is increased, the impact force of the cleaning mechanism during use is reduced, the stability of the whole structure is improved, and the flushing efficiency is improved. When the sliding plate 2 moves, the telescopic rod 7 releases the force on the lifting plate 8, which facilitates the movement of the sliding plate 2. The bottom lifting plate 8 is driven by the clamping plate 9 to move along the straight rail 5, which is convenient to use. The driving motor 12 drives the rotating rod 11 to rotate, and under the action of the first ring groove 13 and the second ring groove 14, the movable blocks 16 on both sides can synchronously and reversely move in the through slot 15, so as to drive the connecting rod 17, the rotating block 18 and the cleaning piece 19 to synchronously move, thereby accelerating the cleaning efficiency of the support rail 1. Thus, the problem is avoided.

[0029] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A heat exchanger shell-side cleaning mechanism, characterized in that: The heat exchanger shell cleaning mechanism includes: a support rail (1), a sliding plate (2) installed on the top of the support rail (1), a lifting frame (3) installed on the top of the sliding plate (2), and a cleaning mechanism (4) installed inside the lifting frame (3). A set of straight rails (5) is installed at the center of the support rail (1). The straight rails (5) are placed parallel to the support rail (1). A slider (6) is installed on the top of the straight rails (5). A telescopic rod (7) is installed on the top of the slider (6). A lifting plate (8) is installed on the top of the telescopic rod (7). A clamp (9) is installed at the center of the side wall of the lifting plate (8).

2. The heat exchanger shell-side cleaning mechanism according to claim 1, characterized in that: A fixed frame (10) is installed on the top of the lifting plate (8). A rotating rod (11) is connected to the center of the fixed frame (10). A drive motor (12) is installed at the center of the rotating rod (11). The drive motor (12) is located on the top of the lifting plate (8).

3. The heat exchanger shell-side cleaning mechanism according to claim 2, characterized in that: One end of the rotating rod (11) is provided with a first annular groove (13), which is a left-hand spiral rotating annular groove, and the other end of the rotating rod (11) is provided with a second annular groove (14), which is a right-hand spiral rotating annular groove.

4. The heat exchanger shell-side cleaning mechanism according to claim 1, characterized in that: The top of the lifting plate (8) is provided with a through groove (15), which is located at the bottom of the first annular groove (13) and the second annular groove (14).

5. The heat exchanger shell-side cleaning mechanism according to claim 4, characterized in that: The through groove (15) is equipped with a movable block (16), and the rotating rod (11) passes through the interior of the movable block (16). The movable block (16) is located on the outer surface of the first annular groove (13) and the second annular groove (14).

6. The heat exchanger shell-side cleaning mechanism according to claim 5, characterized in that: A connecting rod (17) is fixed to one side of the movable block (16), and the connecting rod (17) passes through the side wall of the lifting plate (8).

7. The heat exchanger shell-side cleaning mechanism according to claim 6, characterized in that: A rotating block (18) is installed at the outer end of the connecting rod (17), and a cleaning plate (19) is rotatably installed at the top of the rotating block (18).