Auxiliary tool for stall test of gearbox
By designing an auxiliary fixture for gearbox stall testing, which combines a base plate, a base upright plate, a telescopic support plate, and a transition plate, the problem of locking the gearbox output end when disassembling vehicle components in existing technologies is solved. This achieves single-person operation and flexible adaptability of the fixture, making it suitable for testing gearboxes in mining trucks.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-10
AI Technical Summary
Existing technology requires disassembling multiple parts of the mining truck to lock the gearbox output end, and lacks universal tooling to adapt to the different engine and gearbox positions of mining trucks, resulting in time-consuming and labor-intensive operation, which is not conducive to single-person operation.
An auxiliary tooling for testing gearbox stall was designed, including a base plate, a base upright plate, a telescopic support plate, and a transition plate. The gearbox output end is locked through connecting holes and fixing bolts, which can adapt to the testing needs of different mining trucks.
It enables single-person operation to lock the gearbox output end without disassembling vehicle parts, improving the tooling's flexibility and versatility, and meeting the testing needs of different vehicle models.
Smart Images
Figure CN224109060U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to gearbox testing technical field especially relates to a gearbox stall test auxiliary tool. BACKGROUND
[0002] The working environment of the mine car underground mining is poor and the fatigue strength is large, the friction degree between each mechanism is large, especially the friction plate inside the gearbox is easy to wear and slip, when the gearbox stall test is carried out, the different interface output of the gearbox is controlled, the engine speed when the gearbox output is blocked is read, and the engine speed is compared with the calculated value, so that whether the friction plate of the gearbox clutch hub exists slip is judged, and the test after fault repair is used.
[0003] At present, a plurality of parts of the mine car need to be disassembled, then the output end of the gearbox can be locked by the tool, the process is time-consuming and laborious, single operation is not conducive, and the positions of the engines and the gearboxes of different mine cars are different, so there is no universal tool to lock the output end of the gearbox. UTILITY MODEL CONTENTS
[0004] The utility model discloses a kind of gearbox stall test auxiliary tool, to solve the above-mentioned problems.
[0005] To achieve the above object, the utility model adopts the following technical scheme: a kind of gearbox stall test auxiliary tool, it includes:
[0006] Bottom plate, vertically disposed with the base vertical plate of the bottom plate, the base vertical plate is opened with a plurality of first connecting holes;
[0007] Telescopic support plate, it is pasted on the base vertical plate, the telescopic support plate is opened with a plurality of second connecting holes corresponding with the first connecting hole, fixed peg passes through the first connecting hole and the second connecting hole to fix the base vertical plate and the telescopic support plate;
[0008] Transition disc, it is located in one side of the base vertical plate, and the transition disc is connected on the telescopic support plate.
[0009] As further description of the above technical scheme:
[0010] The bottom plate is connected with a plurality of muscle plates between the base vertical plate.
[0011] As further description of the above technical scheme:
[0012] The first connecting hole is waist type hole.
[0013] As further description of the above technical scheme:
[0014] The bottom plate is provided with a plurality of third connecting holes, which are waist-shaped holes.
[0015] Further description of the above technical solution is as follows:
[0016] The transition disc is a flange disc.
[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are as follows:
[0018] In the utility model, by connecting the transition disc of different specifications with the telescopic support plate, connecting the transition disc with the output end flange of the gearbox, fixing the bottom plate on the lifting machine, fixing the base vertical plate and the telescopic support plate by the fixing bolt through the first connecting hole and the second connecting hole, the output end locking of the gearbox can be realized by single person operation without disassembling multiple components of the mine truck, the specifications of the transition disc are selectable, the telescopic support plate is adjustable compared with the base vertical plate, the tooling is light, the testing requirements of different mine trucks are met, and the use flexibility and versatility of the tooling are greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a front view of a gearbox stall test auxiliary tooling.
[0020] Figure 2 It is a left view of a gearbox stall test auxiliary tooling.
[0021] Figure 3 It is a top view of a gearbox stall test auxiliary tooling.
[0022] Figure 4 It is a use state reference of a gearbox stall test auxiliary tooling Figure 1 .
[0023] Figure 5 It is a use state reference of a gearbox stall test auxiliary tooling Figure 2 .
[0024] LEGEND:
[0025] 1, bottom plate; 2, base vertical plate; 3, first connecting hole; 4, telescopic support plate; 5, second connecting hole; 6, transition disc; 7, rib plate; 8, third connecting hole. DETAILED DESCRIPTION
[0026] Clearly, the described embodiments are merely part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range protected by the utility model.
[0027] Please refer to Figures 1-5 The utility model provides a kind of technical scheme: a gearbox stall test auxiliary tool, comprising:
[0028] Bottom plate 1, vertically disposed with base vertical plate 2 of the bottom plate 1, multiple first connecting holes 3 are opened in the base vertical plate 2;
[0029] Telescopic support plate 4, which is attached to the base vertical plate 2, has multiple second connecting holes 5 corresponding to the first connecting holes 3, and the base vertical plate 2 and the telescopic support plate 4 are fixed by the first connecting holes 3 and the second connecting holes 5;
[0030] Transition disc 6 is located on one side of the base vertical plate 2, and the transition disc 6 is connected to the telescopic support plate 4;
[0031] Multiple rib plates 7 are connected between the bottom plate 1 and the base vertical plate 2 to ensure the strength of the connecting structure between the bottom plate 1 and the base vertical plate 2;
[0032] The first connecting hole 3 is a waist-shaped hole, even if the telescopic support plate 4 slides compared to the base vertical plate 2 to adjust the position of the transition disc 6, to adapt to the output end locking of gearbox at different positions, the fixing bolt can also pass through the corresponding first connecting hole 3 and second connecting hole 5 at the same time, greatly improving the flexibility and versatility of the tool;
[0033] Multiple third connecting holes 8 are opened in the bottom plate 1, and the third connecting holes 8 are waist-shaped holes, which facilitate the extension of the bottom plate 1 on the lifting machine by fasteners;
[0034] The transition disc 6 is a flange disc, which is convenient for connecting the output flange of the gearbox.
[0035] Working principle: first, select the transition disc 6 can connect the output flange of the gearbox to be tested, the transition disc 6 is connected to the output flange of the gearbox, the telescopic support plate 4 is connected to the transition disc 6, second, the base vertical plate 2 is attached to the telescopic support plate 4, the second connecting hole 5 is aligned with the first connecting hole 3, the third connecting hole 8 is aligned with the mounting hole on the lifting machine, the fastener passes through the third connecting hole 8 to fix the bottom plate 1 on the lifting machine, finally, the fixing bolt passes through the first connecting hole 3 and the second connecting hole 5 to fix the base vertical plate 2 and the telescopic support plate 4, so that the output end of the gearbox can be locked by single person operation.
[0036] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A gearbox stall test aid characterised in that: The utility model relates to a kind of adjustable base plate, including: Bottom plate (1), which is provided with base vertical plate (2) perpendicular to the bottom plate (1), a plurality of first connecting holes (3) are opened on the base vertical plate (2); Telescopic support plate (4) is attached to the base vertical plate (2), a plurality of second connecting holes (5) corresponding to the first connecting hole (3) are opened on the telescopic support plate (4), and the base vertical plate (2) and the telescopic support plate (4) are fixed by fixing bolt passing through the first connecting hole (3) and the second connecting hole (5); Transition disc (6) is located on one side of the base vertical plate (2), and the transition disc (6) is connected to the telescopic support plate (4).
2. A test aid for a gearbox stall according to claim 1, characterized in that A plurality of web plates (7) are connected between the bottom plate (1) and the base vertical plate (2).
3. A test aid for a gearbox stall according to claim 2, characterised in that, The first connecting hole (3) is a waist-shaped hole.
4. A test aid for a gearbox stall according to claim 3, characterised in that, A plurality of third connecting holes (8) are opened on the bottom plate (1), and the third connecting hole (8) is a waist-shaped hole.
5. A test aid for a gearbox stall according to claim 1, characterized in that, The transition disc (6) is a flange disc.