Automatic film discharging control device of curing room

Abstract

The utility model discloses an automatic film discharging control device of a curing room, which comprises a control module, a time control module, a temperature monitoring module, a discharging module, a returning module, an abnormity recording module and a postponing memory module, and is characterized in that the temperature monitoring module comprises a temperature detection assembly, a temperature comparison assembly and an alarm assembly; the output end of the temperature detection assembly is electrically connected with the input end of the temperature comparison assembly, the input end of the control module is electrically connected with the output ends of the temperature comparison assembly and the abnormity recording module, and the output end of the control module is electrically connected with the input ends of the discharging module, the material returning module and the postponing memory module. According to the utility model, the time control module is used for controlling the curing time, and the temperature monitoring module is used for monitoring the real-time curing temperature, so that the actual curing time is adjusted according to the deviation between the real-time curing temperature and the preset curing temperature; and the smoothness automatic monitoring module is used for intervening problems caused by mistakenly inputting curing parameters.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of plastic composite film production, and particularly relates to an automatic film discharging control device for a curing interval. BACKGROUND

[0002] After completing the compounding process, the plastic composite film must enter the curing process to complete the cross-linking and curing of the two-component glue under the set temperature and time conditions. At present, the film is discharged manually, and if the film is not discharged in time, the curing time is too long, which will increase the friction coefficient of the composite film and affect the use of the next process. If the film is discharged too early by the operator, the curing time is insufficient, which will affect the curing of the glue and the peel strength of the composite film will not meet the standards, resulting in quality accidents. SUMMARY

[0003] The utility model discloses a kind of automatic film discharging control devices for curing interval, to solve the problems in the above background.

[0004] To achieve the above object, the utility model provides an automatic film discharging control device for curing interval, comprising:

[0005] The control module is the core module of the control device, and is used to control the entire curing process.

[0006] The time control module is used to record the feeding time and control the curing time, and the output end of the time control module is electrically connected to the input end of the control module.

[0007] The temperature monitoring module includes a temperature detection component for monitoring the real-time curing temperature in the curing interval, a temperature comparison component for comparing the real-time curing temperature with the preset curing temperature, and an alarm component for reminding the real-time curing temperature deviates from the preset curing temperature in an alarm mode. The output end of the temperature detection component is electrically connected to the input end of the temperature comparison component, and the output end of the temperature comparison component is electrically connected to the input end of the control module.

[0008] The smoothness automatic monitoring module includes a smoothness automatic detection component for real-time monitoring the film-to-film friction coefficient of the composite film in the curing interval, and a second alarm component for reminding the real-time detection film-to-film friction coefficient is greater than 0.6 in an alarm mode. The output end of the smoothness automatic detection component is electrically connected to the input end of the control module, and the input end of the second alarm component is electrically connected to the output end of the control module.

[0009] The discharge module is used to control the film discharging of the cured composite film, and the input end of the discharge module is electrically connected to the output end of the control module.

[0010] The automatic out-membrane control device further comprises a control module, a time control module, a temperature detection assembly, a first alarm assembly, a second alarm assembly, an abnormality recording module, a signal transmission module and a storage.

[0011] The abnormality recording module is used for collecting abnormal information caused by the temperature deviating from the preset value, the shortening or lengthening of the aging time, the return to the discharge port and the membrane-to-membrane friction coefficient greater than 0.6 in the aging process, and the output end of the abnormality recording module is electrically connected with the input end of the control module.

[0012] The signal transmission module is used for transmitting the abnormal information to the outside, and the signal transmission module is connected with the storage for external reading.

[0013] Preferably, the storage comprises a computer storage and a mobile storage, the signal transmission module is transmitted to the external computer storage in a wired manner, and the signal transmission module is transmitted to the external mobile storage in a wireless manner.

[0014] Preferably, the automatic out-membrane control device further comprises a temporary memory module, the temporary memory module is used for temporarily storing the abnormal information, and the input end of the temporary memory module is electrically connected with the output end of the control module.

[0015] Preferably, the control module is a PLC controller, and the PLC controller is electrically connected with a control panel arranged outside the aging chamber.

[0016] Preferably, the control panel is provided with a time input display screen, a temperature input display screen and a start button.

[0017] Preferably, the automatic out-membrane control device further comprises a feeding module corresponding to the start button, the feeding module is used for controlling the delivery of unaged composite membranes to the aging chamber, and the input end of the feeding module is electrically connected with the output end of the control module.

[0018] Preferably, the time control module is a timer, and the timer is electrically connected with the time input display screen.

[0019] Preferably, the temperature detection assembly and the temperature comparison assembly are electrically connected with the temperature input display screen.

[0020] Preferably, the first alarm assembly and the second alarm assembly are electrically connected with an alarm arranged outside the aging chamber.

[0021] Compared with the prior art, the automatic out-membrane control device has the following beneficial effects:

[0022] (1) The utility model discloses a time control module controls ripening time and temperature monitoring module monitors real -time ripening temperature to realize in real -time ripening temperature and the preset ripening temperature is less or even same case, and control module stops ripening according to the preset ripening time, and controls the output module and exports the compound film after ripening in the preset ripening time, or in real -time ripening temperature is upward from the preset ripening temperature, and control module controls ripening time to shorten, and controls the output module and exports the compound film after ripening in the shortened ripening time, or in real -time ripening temperature is downward from the preset ripening temperature, and control module controls ripening time to extend, and controls the output module and exports the compound film after ripening in the extended ripening time, or in real -time ripening temperature is far from the preset ripening temperature, and control module controls the first warning component and sends the warning instruction to the alarm and controls the material module and returns the compound film in ripening to the feeding port.

[0023] (2) The utility model discloses a smoothness automatic monitoring module in compound film ripening real -time monitoring compound film's film -to -film friction coefficient, once compound film surface is rough, that is, when the smoothness automatic detection subassembly detects film -to -film friction coefficient greater than 0.6, control module controls the second warning component and sends the warning instruction to the alarm and ends the ripening of compound film in advance, controls the material module and returns the compound film in ripening to the feeding port or controls the output module and exports the compound film in advance, thereby intervene the problem that the operator causes due to the error input ripening parameter on the control panel appears.

[0024] (3) The utility model discloses an exception record module sends exception record to control module, wherein exception record includes real -time ripening temperature deviates from preset temperature and causes to shorten ripening time in advance, real -time ripening temperature is far from preset temperature and returns compound film to feeding port and real -time detection film -to -film friction coefficient greater than 0.6, that is, compound film surface rough and causes to end ripening in advance, and control module gathers exception record information to the temporary memory module, and when the temporary memory stores more exception record information, control module again sends exception record module record exception information to external storage through signal transmission module, wherein sends to external computer storage in wired mode or sends to external mobile storage in wireless mode, so that exception record information can be saved to the outside, to facilitate personnel reading. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will be used to the drawing needed in the embodiment or prior art description briefly introduced, obviously, the following description in the drawing is only some embodiments of the utility model, for those skilled in the art, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.

[0026] Figure 1 It is a structure schematic view of an automatic membrane output control device of a curing room.

[0027] Figure 2 It is a working principle diagram of an automatic membrane output control device of a curing room.

[0028] In the figure: control module 1, time control module 2, temperature monitoring module 3, temperature detection assembly 301, temperature comparison assembly 302, alarm assembly 303, smoothness automatic monitoring module 4, smoothness automatic detection assembly 401, second alarm assembly 402, discharge module 5, return material module 6, storage 7, computer storage 701, mobile storage 702, signal transmission module 8, control panel 9, time input display screen 901, temperature input display screen 902, start button 903, abnormality recording module 10, feeding module 11, alarm 12, temporary memory module 13. DETAILED DESCRIPTION

[0029] The embodiments of the present application will be described in detail below, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are intended to explain the embodiments of the present application, and cannot be understood as a limitation of the present application.

[0030] In the description of the embodiments of the present application, it should be understood that, if the present application embodiments involve directional indications, such as up, down, left, right, front, back, in, out, and the like, the orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present application and simplifying the description, and therefore cannot be understood as a limitation of the present application.

[0031] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0032] In the embodiments of the utility model, unless there are explicit provisions and limitations, if there are terms such as '' installation '' '' connection '' '' fixed '' and the like, they should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated. It can be mechanically connected, or it can be electrically connected. It can be directly connected, or it can be indirectly connected through an intermediate medium. It can be the communication between two elements or the interaction relationship between two elements. For ordinary skilled persons in the art, the specific meanings of the above terms in the embodiments of the utility model can be understood according to specific circumstances.

[0033] As Figure 1 And Figure 2The utility model discloses a kind of automatic membrane control devices of ripening room shown, including control module 1, time control module 2, temperature monitoring module 3, smoothness automatic monitoring module 4, discharge module 5, material module 6, abnormal record module 10 and signal transmission module 8, control module 1 is the core module of control device, for controlling whole ripening process;Time control module 2 is used to record feeding time and control ripening time, the output end of time control module 2 and the input end of control module 1 are electrically connected;Temperature monitoring module 3 includes temperature detection component 301 for monitoring real-time ripening temperature in ripening room, temperature comparison component 302 for comparing real-time ripening temperature with preset ripening temperature and alarm component 303 for reminding real-time ripening temperature deviates from preset ripening temperature in alarm mode, the output end of temperature detection component 301 and the input end of temperature comparison component 302 are electrically connected, the output end of temperature comparison component 302 and the input end of control module 1 are electrically connected;Smoothness automatic monitoring module 4 includes smoothness automatic detection component 401 for real-time monitoring membrane-to-membrane friction coefficient of composite film in ripening room and reminding real-time detection membrane-to-membrane friction coefficient greater than 0 in alarm mode.The output end of the smoothness automatic detection component 401 is electrically connected with the input end of the control module 1, and the input end of the second alarm component 402 is electrically connected with the output end of the control module 1. The discharge module 5 is used for controlling the compound film after curing to be discharged, and the input end of the discharge module 5 is electrically connected with the output end of the control module 1. The return module 6 is used for controlling the compound film in the curing process to be returned to the discharge port, and the input end of the discharge module 5 is electrically connected with the output end of the control module 1. The abnormal record module 10 is used for collecting the abnormal information caused by the temperature deviating from the preset value, the curing time being shortened or lengthened, and the compound film being returned to the discharge port in the curing process. The output end of the abnormal record module 10 is electrically connected with the input end of the control module 1. The signal transmission module 8 is used for transmitting the abnormal information to the outside, and the signal transmission module 8 is connected with the storage 7 for reading by the outside. The curing time is controlled by the time control module 2, and the real-time curing temperature is monitored by the temperature monitoring module 3, so that in the case that the real-time curing temperature deviates from the preset curing temperature by a small amount or even is the same, the control module 1 stops the curing according to the preset curing time, and controls the discharge module 5 to output the compound film after curing at the preset curing time. Or in the case that the real-time curing temperature deviates from the preset curing temperature upwards, the control module 1 controls the curing time to be shortened, and controls the discharge module 5 to output the compound film after curing at the shortened curing time. Or in the case that the real-time curing temperature deviates from the preset curing temperature downwards, the control module 1 controls the curing time to be lengthened, and controls the discharge module 5 to output the compound film after curing at the lengthened curing time. Or in the case that the real-time curing temperature deviates from the preset curing temperature by a large amount, the control module 1 controls the first alarm component 303 to alarm and controls the return module 6 to return the compound film in the curing process to the feeding port. The abnormal record module 10 collects the abnormal record caused by the deviation of the preset curing temperature to the temporary storage module 12. The film-to-film friction coefficient of the compound film is monitored in real time by the smoothness automatic monitoring module 4 during the curing of the compound film. Once the surface of the compound film becomes rough, that is, the film-to-film friction coefficient detected by the smoothness automatic detection component 401 is greater than 0.6, the control module 1 controls the second alarm component 402 to alarm and ends the curing of the compound film in advance, controls the return module 6 to return the compound film in the curing process to the feeding port, or controls the discharge module 5 to discharge the compound film in advance, so as to intervene the problem caused by the error input of the curing parameters by the operator.

[0034] In the embodiment, as shown in Figure 2 The storage 7 includes a computer storage 701 and a mobile storage 702. The signal transmission module 8 is transmitted to the external computer storage 701 in a wired manner, and the signal transmission module 8 is transmitted to the external mobile storage 702 in a wireless manner, so that the abnormal record information can be saved to the outside for reading by the personnel.

[0035] In the embodiment, as shown in Figure 1 and Figure 2As shown in the drawings, the automatic film aging control device further comprises a temporary memory module 13 for temporarily storing the latest abnormal information, and the input end of the temporary memory module 13 is electrically connected with the output end of the control module.

[0036] Specifically, the temporary memory module 13 is set to store the latest abnormal information when all the abnormal information stored in the external storage is cleaned, so that all the abnormal information is not cleaned

[0037] In this embodiment, as shown in the drawings, Figure 1 and Figure 2 As shown in the drawings, the automatic film aging control device further comprises a signal transmission module 8 connected with the external storage 7, and the signal transmission module 8 is used to store the abnormal information in the external storage 7 when the temporary memory module 13 temporarily stores a large amount of abnormal information, wherein the abnormal information is transmitted to the external computer storage 701 in a wired manner, or transmitted to the external mobile storage 702 in a wireless manner, so that the abnormal record information can be saved to the external storage for personnel to read.

[0038] In this embodiment, as shown in the drawings, Figure 2 The control module 1 is a PLC controller, and the PLC controller is electrically connected with the control panel 9 arranged outside the aging chamber.

[0039] Specifically, the operator operates the aging process outside the aging chamber through the control panel 9.

[0040] In this embodiment, as shown in the drawings, Figure 2 The control panel 9 is provided with a time input display screen 901, a temperature input display screen 902 and a start button 903.

[0041] In this embodiment, as shown in the drawings, Figure 2 The automatic film aging control device further comprises a feeding module 11 corresponding to the start button 903, and the feeding module 11 is used to control the delivery of unaged composite film to the aging chamber, and the input end of the feeding module 11 is electrically connected with the output end of the control module 1.

[0042] Specifically, the operator presses the start button 903 on the control panel 9, so that the composite film in the feeding port enters the aging chamber to start aging.

[0043] In this embodiment, as shown in the drawings, Figure 2 The time control module 2 is a timer, and the timer is electrically connected with the time input display screen 901.

[0044] Specifically, the operator sets the preset aging time on the time input display screen 901 before starting aging, and the timer starts timing after pressing the start button 903, and the time input display screen 901 displays the time.

[0045] In this embodiment, as shown in the drawings, Figure 2As shown, the temperature detection component 301 and the temperature comparison component 302 are electrically connected with the temperature input display screen 902.

[0046] Specifically, before starting the maturation, the operator sets the preset maturation temperature on the temperature input display screen 902, presses the start button 903 to start the maturation, the temperature detection component 301 detects the real-time maturation temperature, the temperature comparison component 302 compares the real-time maturation temperature with the preset maturation temperature, and sends the comparison result to the control module 1, the control module 1 controls the maturation time according to the comparison result, whether to extend or shorten the maturation time, or even return the composite film to the feeding port.

[0047] In this embodiment, as shown, Figure 2 As shown, the first alarm component 303 and the second alarm component 402 are electrically connected with the alarm 12 arranged outside the maturation chamber.

[0048] Specifically, the control module 1 controls the maturation time according to the comparison result of the real-time maturation temperature and the preset maturation temperature, once the real-time maturation temperature greatly deviates from the preset maturation temperature, in addition to returning the composite film to the feeding port, the first alarm component 303 sends a response instruction to the alarm 12 to remind the operator of the return material phenomenon, the alarm 12 and the mobile storage 702 are integrated with the operator's mobile phone to facilitate the operator to handle abnormal information, or the control module 1 controls the second alarm component 402 to send a response instruction to the alarm 12 and ends the maturation of the composite film in advance when the film-to-film friction coefficient detected by the smoothness automatic detection component 401 is greater than 0.6.

[0049] The working principle of the utility model is: before the composite film enters the curing interval, the operator calculates the ideal preset curing temperature and preset curing time according to the curing process, and inputs the preset curing time on the time input display screen of the control panel and inputs the preset curing temperature on the temperature input display screen, then the operator puts the composite film to be cured into the feeding port, and then starts curing the composite film at the preset curing temperature by starting the button, and the timer starts timing, and the following six situations occur during the curing process: ① if the real-time curing temperature does not deviate from the preset curing temperature, the composite film is discharged when the time of the timer reaches the preset curing time; ② if the real-time curing temperature deviates from the preset value by more than 5 DEG C for more than 15 minutes, the composite film is cured before the preset curing time, so the composite film is discharged when the time of the timer is 30 minutes earlier than the preset curing time, or if the real-time curing temperature deviates from the preset value by more than 6-10 DEG C for more than 15 minutes, the composite film is cured before the preset curing time, so the composite film is discharged when the time of the timer is 60 minutes earlier than the preset curing time; ③ if the real-time curing temperature deviates from the preset value by more than 5 DEG C for more than 15 minutes, the composite film is not cured when the preset curing time arrives, so the timer continues to time for 30 minutes after the time of the timer reaches the preset curing time, or if the real-time curing temperature deviates from the preset value by more than 6-10 DEG C for more than 15 minutes, the composite film is not cured when the preset curing time arrives, so the timer continues to time for 60 minutes after the time of the timer reaches the preset curing time, until the composite film is cured and the timer stops, and the composite film is discharged; ④ if the real-time curing temperature deviates from the curing temperature by more than 10 DEG C, the alarm sounds, reminding the operator that the curing temperature deviates greatly, and the composite film is returned to the feeding port; ⑤ if the curing temperature is set incorrectly, resulting in a too high curing temperature, the smoothness automatic detection assembly detects that the film-to-film friction coefficient of the composite film is greater than 0.6, the alarm sounds, reminding that the surface of the composite film in the curing interval becomes rough, and the composite film is returned to the feeding port; ⑥ if the curing time is set incorrectly, resulting in a too long curing time, the smoothness automatic detection assembly detects that the film-to-film friction coefficient of the composite film is greater than 0.6, the alarm sounds, reminding that the surface of the composite film in the curing interval becomes rough, and the composite film is discharged in advance, and when one of the above situations ④, ⑤ and ⑥ occurs, the latest abnormal information is temporarily stored in the temporary memory module based on the sounding alarm, and all the abnormal information is sent to the mobile phone of the operator, so as to facilitate the operator to handle the abnormal information.

[0050] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An automatic membrane ejection control device for a curing chamber, characterized by, The application relates to an automatic film output control device. The automatic film output control device comprises a control module (1), which is a core module of the automatic film output control device and is used for controlling the whole curing process; a time control module (2), which is used for recording feeding time and controlling curing time, and the output end of the time control module (2) is electrically connected with the input end of the control module (1); a temperature monitoring module (3), which comprises a temperature detection assembly (301) used for monitoring real-time curing temperature in a curing chamber, a temperature comparison assembly (302) used for comparing the real-time curing temperature with a preset curing temperature, and a first alarm assembly (303) used for reminding the real-time curing temperature from deviating from the preset curing temperature in an alarm mode; the output end of the temperature detection assembly (301) is electrically connected with the input end of the temperature comparison assembly (302), the output end of the temperature comparison assembly (302) is electrically connected with the input end of the control module (1), and the input end of the first alarm assembly (303) is electrically connected with the output end of the control module (1); a smoothness automatic monitoring module (4), which comprises a smoothness automatic detection assembly (401) used for monitoring the film-to-film friction coefficient of a composite film in the curing chamber in real time and a second alarm assembly (402) used for reminding that the real-time detected film-to-film friction coefficient is greater than 0.6 in an alarm mode; the output end of the smoothness automatic detection assembly (401) is electrically connected with the input end of the control module (1), and the input end of the second alarm assembly (402) is electrically connected with the output end of the control module (1); a discharging module (5) used for controlling the composite film after curing to output, the input end of the discharging module (5) is electrically connected with the output end of the control module (1); a feeding back module (6) used for controlling the composite film in the curing process to feed back to a discharging port, the input end of the feeding back module (5) is electrically connected with the output end of the control module (1); an abnormality recording module (10) used for collecting abnormal information caused by the curing time being shortened, lengthened or fed back to the discharging port due to the temperature deviating from the preset value and the curing time being shortened due to the film-to-film friction coefficient being greater than 0.6 in the curing process; the output end of the abnormality recording module (10) is electrically connected with the input end of the control module (1); and a signal transmission module (8) used for transmitting the abnormal information to the outside, and the signal transmission module (8) is connected with a storage (7) for external reading. The storage (7) comprises a computer storage (701) and a mobile storage (702), the signal transmission module (8) is transmitted to the external computer storage (701) in a wired mode, and the signal transmission module (8) is transmitted to the external mobile storage (702) in a wireless mode. The automatic film output control device further comprises a temporary memory module (13) used for temporarily storing the abnormal information, and the input end of the temporary memory module (13) is electrically connected with the output end of the control module. The control module (1) is a PLC controller, and the PLC controller is electrically connected with a control panel (9) arranged outside the curing chamber. The control panel (9) is provided with a time input display screen (901), a temperature input display screen (902) and a starting button (903). ​ ​ ​ 2. The automatic film-out control device for a curing chamber according to claim 1, wherein ​ 3. The automatic film-out control device for curing chamber according to claim 1, wherein ​ 4. The automatic film-out control device for a curing chamber according to claim 1, wherein ​ 5. The automatic film-out control device for a curing chamber according to claim 4, wherein ​ 6. The automatic film-out control device for a curing chamber according to claim 5, wherein The automatic membrane output control device further comprises a feeding module (11) corresponding to the start button (903), which is used for controlling the delivery of unripened composite membranes to the ripening room, and the input end of the feeding module (11) is electrically connected with the output end of the control module (1).

7. The automatic film-out control device for a curing chamber according to claim 5, wherein The time control module (2) is a timer, which is electrically connected with the time input display screen (901).

8. The automatic film-out control device for a curing chamber according to claim 5, wherein The temperature detection assembly (301) and the temperature comparison assembly (302) are both electrically connected with the temperature input display screen (902).

9. The automatic film-out control device for curing chamber according to claim 1, wherein The output ends of the first alarm assembly (303) and the second alarm assembly (402) are both electrically connected with the alarm (12) arranged outside the ripening room.

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