Wire twisting device for cable production

By introducing a metal conveyor belt and clamping plate into the stranding device for cable production, and by using a monitoring camera and clamping cylinder, the problems of unstable feeding and low accuracy were solved, achieving efficient and automated feeding, and improving production efficiency and safety.

CN224110044UActive Publication Date: 2026-04-10SICHUAN GUANGLI CABLE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-14
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The existing wire twisting devices used in cable production have a difficult and unstable feeding process, high workload, safety hazards, low accuracy, and are not easy to operate and replace, which affects production efficiency.

Method used

The design employs a metal conveyor belt and clamping plate. A monitoring camera monitors the correspondence between the support roller and the connecting seat, and a clamping cylinder clamps the support roller to achieve automated feeding. Combined with the control of a rotating motor and controller, it improves the accuracy and automation of transportation.

Benefits of technology

It has achieved stability and accuracy in wire feeding, improved production efficiency, reduced workload, ensured production safety, and enhanced automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable production, in particular to a wire twisting device for cable production, which comprises a base. Side plates are fixedly connected to the left end and the right end of the upper end of the base, connecting bases are rotatably connected to the ends, close to each other, of the two side plates, clamping cavities are formed in the connecting bases, clamping air cylinders are fixedly connected to the front end and the rear end of the inner wall of each clamping cavity, and the clamping plates are fixedly connected to the output ends of the clamping air cylinders; two metal conveying belts are symmetrically arranged between the two side plates; through the use of the metal conveying belts, the two metal conveying belts move upwards at the same time above the connecting base, the controller controls the metal conveying belts to move, the pay-off reel and the supporting rollers are placed on the two metal conveying belts at equal intervals through the crane car, monitoring is conducted through the monitoring camera, the supporting rollers correspond to the connecting base, operation is easy, and work efficiency is improved. The conveying is stable, the precision is high, and the metal conveying belt stops conveying and stably descends.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cable production technical field especially, it relates to a wire stranding device for cable production. BACKGROUND

[0002] Cable is the general term of optical cable, cable and other articles, wire stranding device for cable production is one of important equipment in the wire and cable manufacturing process through a plurality of rotating capstans or cable stranding together to form the core wire, is widely used in wire and cable manufacturing, communication, electric power, railway and other fields.

[0003] The existing wire stranding device for cable production has single structure, the weight of the pay-off reel is big, the feeding process is difficult, the operation is complex, the feeding is unstable, the feeding downtime is long, the working strength is big, there is a security risk, the pay-off reel and the overall device cannot be accurately aligned, the precision is low, the connection and installation consume time, are not easy to operate and replace, and the production efficiency is affected.

[0004] Therefore, in view of the above-mentioned problems of the existing wire stranding device for cable production, such as difficult and unstable feeding process, high working strength, security risk, low precision, not easy to operate and replace, and affecting production efficiency, a wire stranding device for cable production can be designed, the pay-off reels are placed equidistantly on the two metal conveyors, the supporting rollers correspond to the connecting seats, the operation is simple, the transportation is stable, the precision is high, the clamping plates clamp the supporting rollers, the feeding is completed, the degree of automation is high, the pay-off reel feeding efficiency and production efficiency are improved, the working strength is reduced, and the production safety is ensured. SUMMARY

[0005] In order to overcome the problems of the existing wire stranding device for cable production, such as difficult and unstable feeding process, high working strength, security risk, low precision, not easy to operate and replace, and affecting production efficiency.

[0006] The technical scheme of the utility model is as follows: a wire stranding device for cable production, comprising a base, a clamping plate and a metal conveyor, the left and right ends of the upper end of the base are fixedly connected with side plates, the ends of the two side plates close to each other are rotatably connected with connecting seats, the connecting seats are provided with clamping cavities in the interiors, the front and rear ends of the inner walls of the clamping cavities are fixedly connected with clamping cylinders, the output ends of the clamping cylinders are fixedly connected with clamping plates, two metal conveyors are symmetrically arranged between the two side plates, the upper ends of the metal conveyors are provided with supporting rollers, the outer sides of the supporting rollers are provided with pay-off reels, the front side of the upper end of the base is provided with a capstan and a stranding drum, the upper side of the rear end of the capstan is fixedly connected with a monitoring camera, and the front side of the upper end of the base is fixedly connected with a controller.

[0007] Preferably, two metal conveying belts are simultaneously moved upwards above the connecting seats, a controller controls the metal conveying belt transportation movement, the crane places the pay-off reel and the support roller at equal intervals on the two metal conveying belts, monitoring cameras are used for monitoring, the support roller is corresponded with the connecting seat, the metal conveying belt stops transportation and stably descends, the two ends of the support roller fall into the clamping cavities, the clamping cylinders synchronously drive the two clamping plates to move inward to clamp the support roller, the feeding is completed, the connecting seat drives the pay-off reel to rotate to send the wire, a plurality of cables pass through the rotating winch and are twisted together through the twisting drum to form a core wire, and the production is completed.

[0008] Preferably, two groups of connecting seats are symmetrically arranged, and seven connecting seats are equally distributed in each group; the left end of the left side plate is fixedly connected with a rotating motor through a fixing frame; the output shaft of the rotating motor is fixedly connected with the connecting seat; the left side of the two adjacent connecting seats is connected through a synchronous belt transmission; and the rotating motor is electrically connected with the controller.

[0009] Preferably, the upper end of the connecting seat is provided with an installation cavity, and the outer sides of the two ends of the support roller are fixedly connected with fixing blocks which are slidably connected with the inner wall of the installation cavity.

[0010] Preferably, the clamping plate is symmetrically provided with two clamping plates, the clamping plate is made of antiskid rubber material, the surface of the fixing block is provided with a groove, the clamping plate and the groove are matched, and the clamping cylinder is electrically connected with the controller.

[0011] Preferably, the front and rear sides of the metal conveying belt are respectively provided with driving rollers and driven rollers, and the lower ends of the driving rollers and the driven rollers are rotatably connected with support frames.

[0012] Preferably, the front and rear sides of the metal conveying belt are respectively provided with driving rollers and driven rollers, and the lower ends of the driving rollers and the driven rollers are rotatably connected with support frames.

[0013] Preferably, the left end of the rear support frame is fixedly connected with a conveying motor, the output shaft of the conveying motor is fixedly connected with the driving roller, and the conveying motor and the monitoring camera are electrically connected with the controller.

[0014] Preferably, the surface of the metal conveying belt is fixedly connected with metal blades, and the metal blades are equally distributed.

[0015] The utility model discloses the beneficial effect:

[0016] 1. The cable production wire twisting device, through the use of metal conveyor belt, two metal conveyor belts are simultaneously moved up above the connecting seat, the controller controls the metal conveyor belt transportation movement, the crane places the pay-off reel and the support roller equidistantly on the two metal conveyor belts, the support roller is corresponded with the connecting seat through the monitoring camera monitoring, the operation is simple, the transportation is stable, the precision is high, the metal conveyor belt stops transportation and stably descends, and the two ends of the support roller fall into the clamping cavity.

[0017] 2. The cable production wire twisting device, through the use of the clamping plate, the clamping cylinder synchronously drives two clamping plates to move inward, clamps the support roller, completes feeding, has high automation degree, improves pay-off reel feeding efficiency and production efficiency, reduces work intensity, and guarantees production safety. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 The whole three-dimensional structure of the cable production wire twisting device of the utility model is shown Figure 1 ;

[0019] Figure 2 The whole three-dimensional structure of the cable production wire twisting device of the utility model is shown Figure 2 ;

[0020] Figure 3 The three-dimensional cross-sectional structure of the cable production wire twisting device of the utility model is shown

[0021] Figure 4 The connecting seat structure of the cable production wire twisting device of the utility model is shown

[0022] Figure 5 The clamping plate structure of the cable production wire twisting device of the utility model is shown.

[0023] The reference signs are explained: 1, base; 2, side plate; 3, connecting seat; 4, clamping cavity; 5, clamping cylinder; 6, clamping plate; 7, metal conveyor belt; 8, support roller; 9, pay-off reel; 10, capstan; 11, wire twisting drum; 12, monitoring camera; 13, controller; 14, rotating motor; 15, mounting cavity; 16, fixed block; 17, driving roller; 18, driven roller; 19, support frame; 20, lifting cylinder; 21, conveying motor; 22, metal blade. DETAILED DESCRIPTION

[0024] The utility model is further explained in connection with the drawings and examples.

[0025] Please refer to Figures 1-5The utility model provides a kind of embodiment: a cable production is twisted wire device, including base 1;Still including clamping plate 6 and metal conveyor belt 7, the left and right ends of base 1 upper end are fixedly connected with side plate 2, the end of mutual approach of two side plates 2 is rotatably connected with connecting seat 3, connecting seat 3 is equipped with clamping cavity 4 in its inside, the front and rear ends of clamping cavity 4 inner wall are fixedly connected with clamping cylinder 5, the output end of clamping cylinder 5 is fixedly connected with clamping plate 6, two metal conveyor belts 7 are symmetrically arranged between two side plates 2, the upper end of metal conveyor belt 7 is provided with support roller 8, the outside of support roller 8 is provided with pay-off reel 9, the front side of base 1 upper end is provided with winch 10 and wire winding drum 11, the upper side of winch 10 rear end is fixedly connected with monitoring camera 12, the front side of base 1 upper end is fixedly connected with controller 13, when using, two metal conveyor belts 7 are simultaneously moved in the above of connecting seat 3, controller 13 controls metal conveyor belt 7 transportation movement, crane is equidistantly placed between pay-off reel 9 and support roller 8 on two metal conveyor belts 7, monitoring is carried out through monitoring camera 12, so that support roller 8 corresponds with connecting seat 3, it is easy to operate, transportation is stable, precision is high, metal conveyor belt 7 stops transportation and stably drops, the both ends of support roller 8 fall into clamping cavity 4, clamping cylinder 5 is synchronously driven two clamping plates 6 to move inwards, and support roller 8 is clamped, and feeding is completed, degree of automation is high, improves pay-off reel 9 feeding efficiency and production efficiency, reduces work intensity, guarantees production safety, connecting seat 3 drives pay-off reel 9 to rotate, and wire feeding is carried out, and multiple cables pass through rotating winch 10, and are twisted together to form core wire through wire winding drum 11, and production is completed.

[0026] Please refer to Figure 3 、 Figure 4 And Figure 5 In the embodiment, two groups of connecting seats 3 are symmetrically arranged left and right, each group of connecting seats 3 is equidistantly distributed with seven, the left end of the left side plate 2 is fixedly connected with a rotating motor 14 through a fixed frame, the output shaft of the rotating motor 14 is fixedly connected with the connecting seat 3, the left side of the two adjacent connecting seats 3 is connected through a synchronous belt drive, the rotating motor 14 is electrically connected with the controller 13, the controller 13 controls the rotating motor 14 to drive the seven connecting seats 3 to rotate simultaneously through the synchronous belt, the upper end of the connecting seat 3 is provided with a mounting cavity 15, the two ends of the outer side of the support roller 8 are symmetrically fixedly connected with a fixed block 16, the fixed block 16 is slidingly connected with the inner wall of the mounting cavity 15, the support roller 8 falls into the connecting seat 3 along the mounting cavity 15 through the fixed block 16, the clamping plate 6 is symmetrically provided with two, the clamping plate 6 is made of antiskid rubber material, the surface of the fixed block 16 is provided with a groove, the clamping plate 6 and the groove are matched, the clamping cylinder 5 is electrically connected with the controller 13, and the controller 13 controls the clamping cylinder 5 to synchronously drive the two clamping plates 6 to move inwards and clamp the fixed block 16.

[0027] Please refer to Figure 1 、 Figure 2And Figure 3 In the embodiment, the front and rear sides of the metal conveying belt 7 are respectively provided with driving rollers 17 and driven rollers 18, the lower ends of the driving rollers 17 and the driven rollers 18 are rotatably connected with support frames 19, the driving rollers 17 rotate to drive the driven rollers 18 and the metal conveying belt 7 to rotate, the front and rear sides of the upper end of the base 1 are fixedly connected with two groups of lifting cylinders 20, each group of lifting cylinders 20 is provided with two, the output shaft of the lifting cylinder 20 is fixedly connected with the lower end of the support frame 19, the lifting cylinder 20 is electrically connected with the controller 13, the controller 13 controls the two groups of lifting cylinders 20 to synchronously lift, the left end of the rear support frame 19 is fixedly connected with a conveying motor 21, the output shaft of the conveying motor 21 is fixedly connected with the driving roller 17, the conveying motor 21 and the monitoring camera 12 are respectively electrically connected with the controller 13, the controller 13 controls the conveying motor 21 to drive the driving roller 17 to rotate, the surface of the metal conveying belt 7 is fixedly connected with metal blades 22, the metal blades 22 are equidistantly distributed, the metal blades 22 limit the supporting roller 8 and drive the pay-off reel 9 to move, the transportation process is safe and stable, and the metal conveying belt 7 has large bearing capacity.

[0028] When working, the lifting cylinder 20 drives the two metal conveying belts 7 to simultaneously move upwards above the connecting seat 3, the controller 13 controls the conveying motor 21 to drive the driving roller 17 to rotate, synchronously drives the metal conveying belt 7 to transport and move, the crane places the pay-off reel 9 and the supporting roller 8 at equal intervals on the two metal conveying belts 7, the monitoring camera 12 is monitored, the supporting roller 8 corresponds to the connecting seat 3, the operation is simple, the transportation is stable, the precision is high, the metal conveying belt 7 stops transporting and stably descends, the two ends of the supporting roller 8 fall into the clamping cavity 4, the clamping cylinder 5 synchronously drives the two clamping plates 6 to move inward, clamps the supporting roller 8, completes feeding, has high automation degree, improves the feeding efficiency and production efficiency of the pay-off reel 9, reduces the work intensity, guarantees the production safety, the connecting seat 3 drives the pay-off reel 9 to rotate, sends the wire, a plurality of cables pass through the rotating capstan 10 and are twisted together through the twisting drum 11 to form a core wire, and the production is completed.

[0029] Through the above steps, the use of the clamping plate 6 and the metal conveying belt 7, the pay-off reel 9 is placed at equal intervals on the two metal conveying belts 7, the supporting roller 8 corresponds to the connecting seat 3, the operation is simple, the transportation is stable, the precision is high, the clamping plate 6 clamps the supporting roller 8, completes feeding, has high automation degree, improves the feeding efficiency and production efficiency of the pay-off reel 9, reduces the work intensity, guarantees the production safety, to solve the problems that the existing wire production twisting device has difficult and unstable feeding process, large work intensity, safety hidden trouble, low precision, not easy to operate and replace, and affects the production efficiency.

Claims

1. A stranding device for cable production, comprising a base (1); characterized in that: It also includes the clamping plate (6) and metal conveyor belt (7), the left and right ends of the upper end of the base (1) are fixedly connected with side plates (2), the ends close to each other of the two side plates (2) are rotatably connected with connecting seats (3), the inside of the connecting seat (3) is provided with a clamping cavity (4), the front and rear ends of the inner wall of the clamping cavity (4) are fixedly connected with clamping cylinders (5), the output end of the clamping cylinder (5) is fixedly connected with the clamping plate (6), two metal conveyor belts (7) are symmetrically arranged between the two side plates (2), the upper end of the metal conveyor belt (7) is provided with a supporting roller (8), the outer side of the supporting roller (8) is provided with a pay-off reel (9), the front side of the upper end of the base (1) is provided with a winch (10) and a wire drum (11), the upper side of the rear end of the winch (10) is fixedly connected with a monitoring camera (12), the front side of the upper end of the base (1) is fixedly connected with a controller (13).

2. The stranding apparatus for cable production according to claim 1, characterized in that: The connecting seat (3) is symmetrically provided with two groups, and each group of connecting seats (3) is equally spaced seven, the left end of the left side plate (2) is fixedly connected with a rotating motor (14) through a fixed frame, the output shaft of the rotating motor (14) is fixedly connected with the connecting seat (3), the left side of the adjacent two connecting seats (3) is connected through a synchronous belt transmission, and the rotating motor (14) is electrically connected with the controller (13).

3. The stranding apparatus for cable production as claimed in claim 1, wherein: The upper end of the connecting seat (3) is provided with a mounting cavity (15), and the outer sides of the two ends of the supporting roller (8) are fixedly connected with fixed blocks (16), and the fixed blocks (16) are slidably connected with the inner wall of the mounting cavity (15).

4. The stranding apparatus of claim 3, wherein: The clamping plate (6) is symmetrically provided with two, the clamping plate (6) is made of antiskid rubber material, the surface of the fixed block (16) is provided with a groove, the clamping plate (6) and the groove are matched, and the clamping cylinder (5) is electrically connected with the controller (13).

5. The stranding apparatus for cable production as claimed in claim 1, wherein: The front and rear sides of the inside of the metal conveyor belt (7) are respectively provided with a driving roller (17) and a driven roller (18), and the lower ends of the driving roller (17) and the driven roller (18) are rotatably connected with supporting frames (19).

6. The stranding apparatus of claim 5, wherein: The front and rear sides of the upper end of the base (1) are fixedly connected with two groups of lifting cylinders (20), each group of lifting cylinders (20) is provided with two, the output shaft of the lifting cylinder (20) is fixedly connected with the lower end of the supporting frame (19), and the lifting cylinder (20) is electrically connected with the controller (13).

7. The stranding apparatus of claim 6, wherein: The left end of the rear supporting frame (19) is fixedly connected with a conveying motor (21), the output shaft of the conveying motor (21) is fixedly connected with the driving roller (17), and the conveying motor (21) and the monitoring camera (12) are electrically connected with the controller (13) respectively.

8. The stranding apparatus of claim 1, wherein: The surface of the metal conveyor belt (7) is fixedly connected with metal blades (22), and the metal blades (22) are equally spaced.