Coil winding machine capable of detecting hierarchical winding thickness
By introducing components such as sliding rails, drive motors, and thickness detectors into the coil winding machine, the problem of uneven winding thickness has been solved, achieving stable control of winding thickness and convenient management of the winding machine, while ensuring the safety of workers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU BENZHI PRECISION TECHNOL CO LTD
- Filing Date
- 2025-03-18
- Publication Date
- 2026-04-10
AI Technical Summary
Traditional coil winding machines have uneven thickness detection during the winding stage, resulting in unstable winding thickness, making it difficult to achieve uniformity, and the winding machine is inconvenient to sort and organize.
A layer-by-layer winding thickness detectable coil winding machine is adopted, which uses components such as a sliding track, drive motor, drive wheel, and thickness detector to realize real-time detection and analysis of coil winding thickness. Various transmission and adjustment mechanisms are used to ensure the uniformity of winding thickness.
It enables uniform detection and stable control of coil winding thickness, improving the convenience and safety of the winding process and avoiding the risk of workers tripping during winding.
Smart Images

Figure CN224110128U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of coil winding machine, concretely relates to a level winding thickness detectable type coil winding machine. BACKGROUND
[0002] Most of the electric appliance products need to be wound into inductance coil by using enameled copper wire (called enameled wire for short), and the winding machine can be used to complete one or more processes.
[0003] For example, various electric motors, hollow cup motors, rotors, stators, pin inductance, patch inductance, transformers, electromagnetic valves, one-letter inductance, resistance sheets, ignition coils, RFID, mutual inductors, sound coil, IC card high and low frequency coil, focusing coil and the like.
[0004] The textile industry uses cotton yarn, artificial fiber and the like to wind various yarn groups suitable for textile machines, and the winding machine can also be used for processing. The coil winding machine with a storage box disclosed in the application number "CN201721839428.0" is also a mature technology. The utility model relates to the field of coil winding machine, and aims to provide a coil winding machine with a storage box, which can collect the coils stacked beside the coil winding machine and avoid tripping the staff when walking. The technical scheme is that the coil winding machine main body is provided with a storage box, the storage box includes a box body and a box cover, the box body is arranged on the coil winding machine main body, the box cover is connected to the box body through a first sliding mechanism, the first sliding mechanism includes a first sliding bar and a first sliding groove, the first sliding groove is arranged on the box body, the first sliding bar is arranged on the box cover, the first sliding bar is embedded in the first sliding groove, and the first sliding groove is provided with a limiting block at one end close to the ground. By adopting the above technical scheme, the standby coil is put into the box body, the box cover is slid, and the box opening of the box body is blocked. After the standby coil is collected in the box body, the staff is prevented from tripping when walking, and the personal safety of the staff is ensured.
[0005] 1) The traditional wire winding stage is difficult, and the thickness of the winding stage cannot be uniformly detected, which may cause the thickness of the coil winding to be inconsistent.
[0006] 2) The disposal of the traditional level winding thickness is not stable, which causes the combing and arrangement of the winding device to be inconvenient. UTILITY MODEL CONTENTS
[0007] The utility model aims at providing a level winding thickness detectable type coil winding machine, and aims at solving the problems in the prior art.
[0008] To achieve the above object, the utility model provides the following technical scheme: Including processing mechanism, processing mechanism includes with ground support's adhesion bottom plate, the top surface of adhesion bottom plate is equipped with sliding rail, the top surface of sliding rail is equipped with trapezoidal vertical board, the side middle part of trapezoidal vertical board is equipped with drive motor, the output of drive motor transmission is equipped with drive wheel, the surface of drive wheel is equipped with belt, the middle part of belt is equipped with dispatch gear, the middle part of dispatch gear is equipped with arc support, the middle part of arc support is equipped with first drive roller shaft, one end of first drive roller shaft is equipped with connecting support rod, the end of connecting support rod is equipped with adjusting washer, the side of adjusting washer is equipped with bundling steel wire, the side of trapezoidal vertical board is equipped with several character delivery mechanism.
[0009] As a preferred scheme of the utility model: the several character delivery mechanism includes the several character support of installing in the side wall of trapezoidal vertical board, the top middle part of several character support is equipped with second drive roller shaft, the top middle part of second drive roller shaft is equipped with connecting roller.
[0010] As a preferred scheme of the utility model: the side wall of adhesion bottom plate is equipped with control console, the surface of control console is equipped with adjusting roller, the surface of adjusting roller is equipped with adjusting plate, the surface of adjusting plate is equipped with side wall roller, the side wall of side wall roller is equipped with adjusting groove.
[0011] As a preferred scheme of the utility model: the surface of arc support and the surface side wall of arc support are equipped with transmission roller.
[0012] As a preferred scheme of the utility model: the back of adhesion bottom plate is equipped with support mechanism;
[0013] The support mechanism includes a thickness detector mounted on the side wall of the adhesion bottom plate, the back of the thickness detector is provided with an analysis box, the bottom of the analysis box is provided with a first access base, the side wall of the first access base is provided with a link roller shaft, the middle part of the link roller shaft is provided with an adjusting spring, and the middle part of the adjusting spring is provided with a linkage shaft.
[0014] As a preferred scheme of the utility model: the bottom of the link roller shaft is provided with a control box, the side wall of the control box is provided with an adjusting roller, the side wall of the adjusting roller is provided with a transmission base, and the bottom of the transmission base is provided with a second access base.
[0015] As a preferred scheme of the utility model: the side wall of the control box is provided with an adjusting control side wall plate, the bottom of the adjusting control side wall plate is provided with a touch panel, the surface of the touch panel is provided with a plurality of guide buttons, the top of the guide buttons is provided with an adjusting base on both sides, and the bottom of the adjusting base is provided with a control button.
[0016] As a preferred scheme of the utility model: the control box side wall is equipped with a control base, the top middle part of the control base is equipped with a connecting side plate, the side wall of the connecting side plate is equipped with a connecting roller shaft.
[0017] Compared with the prior art, the utility model has the beneficial effects that:
[0018] 1) the sliding of the adopted fitting bottom plate and one end of the sliding rail is realized, the position change of the corresponding drive wheel is further realized, the transmission of the adopted transmission roller and the drive roller shaft in the axial direction is realized, the tightening of one end of the connecting support rod and the bundling steel wire is realized, the adjustment of one end of the adopted several character supports and the drive roller shaft is realized, according to the specific access base, the adjustment of one end of the adopted adjustment base is realized;
[0019] 2) the induction of one end of the adopted thickness detector is realized, the thickness analysis of one end of the adopted control base and the connecting side plate to one end of the coil winding machine is realized, the analysis of one end of the adopted guide button and the adjustment base is realized, the specific analysis of one end of the adopted control base is realized, the analysis of the adopted analysis box is realized, and the analysis of the desired winding machine rotating shaft copper wire winding thickness is obtained. BRIEF DESCRIPTION OF DRAWINGS
[0020] The accompanying drawings are included to provide a further understanding of the utility model, and constitute a part of the specification, and are used together with the embodiments of the utility model to explain the utility model, and do not constitute the limitation to the utility model. In the drawings:
[0021] Figure 1 It is the structural schematic view of the utility model;
[0022] Figure 2 It is the adjustment roller schematic view of the utility model;
[0023] Figure 3 It is the several character transmission mechanism structural schematic view of the utility model;
[0024] Figure 4 It is the link roller shaft structural schematic view of the utility model.
[0025] In the drawing: 1, processing mechanism; 11, fitting bottom plate; 12, sliding rail; 13, trapezoidal vertical plate; 14, drive motor; 15, drive wheel; 16, belt; 17, dispatch gear; 18, arc support; 181, transmission roller; 19, first drive roller shaft; 191, connecting support rod; 192, adjustment gasket; 193, bundling steel wire;
[0026] 2, several character transmission mechanism; 21, several character support; 22, second drive roller shaft; 23, connecting roller; 24, control console; 25, adjustment roller; 26, adjustment plate; 27, side wall roller; 28, adjustment groove;
[0027] 3, support mechanism; 31, thickness detector; 32, analysis box; 33, first access base; 34, engagement roller; 35, adjusting spring; 36, linkage shaft; 37, control box; 38, adjusting roller; 39, second access base; 391, side wall plate; 392, touch plate; 393, guide button; 394, adjusting base; 395, control button; 396, control base; 397, connecting side plate; 398, connecting roller. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0029] Please refer to Figure 1 - Figure 4 The utility model provides the following technical scheme: a level winding thickness detectable type coil winding machine, including processing mechanism 1, processing mechanism 1 includes with the ground support's adhesion bottom plate 11, the top surface of adhesion bottom plate 11 is equipped with sliding rail 12, the top surface of sliding rail 12 is equipped with trapezoidal vertical plate 13, and trapezoidal vertical plate 13 side middle part is equipped with drive motor 14, and the output end of drive motor 14 is transmission and is equipped with drive wheel 15, and the surface of drive wheel 15 is equipped with belt 16, and the middle part of belt 16 is equipped with dispatch gear 17, and the middle part of dispatch gear 17 is equipped with arc support 18, and the middle part of arc support 18 is equipped with first drive roller 19, and one end of first drive roller 19 is equipped with connecting strut 191, and the end of connecting strut 191 is equipped with adjusting washer 192, and the side of adjusting washer 192 is equipped with bundling steel wire 193, and trapezoidal vertical plate 13 side is installed with several character delivery mechanism 2.
[0030] In the embodiment: several character delivery mechanism 2 includes several character support 21 installed in the side wall of trapezoidal vertical plate 13, and the top end middle part of several character support 21 is equipped with second drive roller 22, and the top end middle part of second drive roller 22 is equipped with connecting roller 23.
[0031] Second drive roller 22 and connecting roller 23 are adopted, and the angle of several character support 21 is changed and turned over.
[0032] In the embodiment: the side wall of adhesion bottom plate 11 is equipped with control console 24, the surface of control console 24 is equipped with adjusting roller 25, the surface of adjusting roller 25 is equipped with adjusting plate 26, the surface of adjusting plate 26 is equipped with side wall roller 27, and the side wall of side wall roller 27 is equipped with adjusting groove 28.
[0033] The rotation of the adjusting roller 25 and the plate surface of the adjusting plate 26 is conducive to adjusting the internal and external heat discharge of the groove position of the groove 28.
[0034] In this embodiment: the bottom of the driving motor 14 is in transmission with the surface of the sliding rail 12, and the surface of the arc-shaped support 18 is provided with a transmission roller 181.
[0035] The transmission roller 181 is used to realize the transmission of movement.
[0036] In this embodiment: the back surface of the fitting bottom plate 11 is provided with a supporting mechanism 3;
[0037] The supporting mechanism 3 comprises a thickness detector 31 installed on the side wall of the fitting bottom plate 11, the back surface of the thickness detector 31 is provided with an analysis box 32, the bottom of the analysis box 32 is provided with a first access base 33, the side wall of the first access base 33 is provided with a connecting roller shaft 34, the middle part of the connecting roller shaft 34 is provided with an adjusting spring 35, and the middle part of the adjusting spring 35 is provided with a linkage shaft 36.
[0038] The thickness detector 31 is used to sense the copper wire first.
[0039] In this embodiment: the bottom of the connecting roller shaft 34 is provided with a control box 37, the side wall of the control box 37 is provided with an adjusting roller shaft 38, the side wall of the adjusting roller shaft 38 is provided with a transmission base, and the bottom of the transmission base is provided with a second access base 39.
[0040] The transmission base and the second access base 39 are used for analysis and induction.
[0041] In this embodiment: the side wall of the control box 37 is provided with an adjusting control side wall plate 391, the bottom of the adjusting control side wall plate 391 is provided with a touch panel 392, the surface of the touch panel 392 is provided with a plurality of guide buttons 393, the top of the guide buttons 393 is provided with an adjusting base 394 on both sides, and the bottom of the adjusting base 394 is provided with a control button 395.
[0042] The adjusting base 394 is used for induction.
[0043] In this embodiment: the side wall of the control box 37 is provided with a control base 396, the top middle part of the control base 396 is provided with a connecting side plate 397, and the side wall of the connecting side plate 397 is provided with a connecting roller shaft 398.
[0044] The connecting roller shaft 398 is used for coordinated conversion.
[0045] Specifically, in use, first step one: drive the winding machine to stir;
[0046] Then use personnel, again according to the drive motor 14 of the power supply, then drive the rotation of the drive wheel 15, according to the belt 16 rotation, finally control the surface of the arc-shaped support 18 and transmission roller 181 rotation, realize the perception detection, according to the bundling of steel wire 193 bundle realizes the hinge, stage using the surface of the bundling steel wire 193 clamping winding, then according to the support of the several character support 21, realize the adjustment, using the limiting of the second drive roller 22, further to the transmission of the connecting roller 23, in the process of transmission, to the surface of the track belt for moving, through the surface of the sliding rail 12 back and forth movement change its several character support 21 surface transmission, according to the surface of the arc-shaped support 18 thickness of the response, to ensure the limit of the rotation of winding;
[0047] Step two: analysis detection;
[0048] At this time the user to the end of the thickness detector 31 realizes the corresponding detection response, according to the analysis of the corresponding detection analysis of the box body of the analysis box 32, according to the placement of the one end of the first access base 33 support, according to the thickness detector 31 position change of the shaft direction of the connection roller shaft 34, through the surface of the box body of the control box 37 to implement matching, through the further analysis of one end of the side wall plate 391, using the corresponding thickness data of one end of the side wall plate 391, through the real-time detection of touch panel 392, according to the surface of the adjusting roller 38, with rotation analysis;
[0049] According to the connection roller shaft 398 to correct detection.
[0050] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application, for the person skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the scope of protection of the present application.
Claims
1. A hierarchical winding thickness detectable type coil winder comprising a processing mechanism (1), characterized in that, The processing mechanism (1) includes a ground support fitting bottom plate (11), the top surface of the fitting bottom plate (11) is provided with a sliding rail (12), the top surface of the sliding rail (12) is provided with a trapezoidal vertical plate (13), the middle part of the side of the trapezoidal vertical plate (13) is provided with a driving motor (14), the output end of the driving motor (14) is drivingly provided with a driving wheel (15), the surface of the driving wheel (15) is provided with a belt (16), the middle part of the belt (16) is provided with a scheduling gear (17), the middle part of the scheduling gear (17) is provided with an arc-shaped support (18), the middle part of the arc-shaped support (18) is provided with a first driving roller shaft (19), one end of the first driving roller shaft (19) is provided with a connecting support rod (191), the end of the connecting support rod (191) is provided with an adjusting gasket (192), the side of the adjusting gasket (192) is provided with a bundled steel wire (193), and the side of the trapezoidal vertical plate (13) is provided with a few character transmission mechanism (2).
2. The tier wound thickness detectable type coil winding machine according to claim 1, characterized by: The few character transmission mechanism (2) includes a few character support (21) installed on the side wall of the trapezoidal vertical plate (13), and the top end of the few character support (21) is provided with a second driving roller shaft (22).
3. The tier wound thickness detectable type coil winding machine according to claim 1, characterized in that: The side wall of the fitting bottom plate (11) is provided with a control console (24), the surface of the control console (24) is provided with an adjusting roller (25), the surface of the adjusting roller (25) is provided with an adjusting plate (26), the surface of the adjusting plate (26) is provided with a side wall roller (27), and the side wall of the side wall roller (27) is provided with an adjusting groove (28).
4. The tier wound thickness detectable type coil winding machine according to claim 1, characterized by: The surface of the arc-shaped support (18) is drivingly provided with a transmission roller (181) on the surface of the arc-shaped support (18).
5. The tier wound thickness detectable type coil winding machine according to claim 1, characterized in that: The back of the fitting bottom plate (11) is provided with a supporting mechanism (3); The supporting mechanism (3) includes a thickness detector (31) installed on the side wall of the fitting bottom plate (11), the back of the thickness detector (31) is provided with an analysis box (32), the bottom of the analysis box (32) is provided with a first access base (33), the side wall of the first access base (33) is provided with a linking roller shaft (34), the middle part of the linking roller shaft (34) is provided with an adjusting spring (35), and the middle part of the adjusting spring (35) is provided with a linkage shaft (36).
6. The tier wound thickness detectable type coil winding machine according to claim 5, characterized by: The bottom of the linking roller shaft (34) is provided with a control box (37), the side wall of the control box (37) is provided with an adjusting roller shaft (38), and the side wall of the adjusting roller shaft (38) is provided with a transmission base.
7. The tier wound thickness detectable type coil winding machine according to claim 6, characterized in that: The side wall of the control box (37) is provided with an adjusting control side wall plate (391), the bottom of the adjusting control side wall plate (391) is provided with a touch plate (392), the surface of the touch plate (392) is provided with a plurality of guide buttons (393), the top of the two side edges of the guide button (393) is respectively provided with an adjusting base (394), and the bottom of the adjusting base (394) is provided with a control button (395).
8. The tier wound thickness detectable type coil winding machine according to claim 6, characterized by: The side wall of the control box (37) is provided with a control base (396), the top end of the control base (396) is provided with a connecting side plate (397), and the side wall of the connecting side plate (397) is provided with a connecting roller shaft (398).
Citation Information
Patent Citations
Coil coiling machine with bin
CN207625407U