Feed processing device with multi-stage feeding function

Abstract

The utility model relates to a feed processing device with multistage feeding, which comprises a base provided with a cutting mechanism in a supporting manner, a feeding hopper is inserted into the top of the base and is used for feeding and processing feed raw materials, the cutting mechanism comprises a square cylindrical cutting box erected on the base, a counterweight wheel is attached to the side wall of the square cylindrical cutting box, and a cutting knife is coaxially sleeved on the side wall of the square cylindrical cutting box. A plurality of inclined cutters are annularly distributed on the cutting-off box, rotary crushing blocks are arranged on the cutting-off box in a staggered mode and conduct crushing step by step along with cutting of the inclined cutters, and the bottom of the cutting-off box communicates with a discharging port used for collecting finished feed products; the uniformity and accuracy of the cutting process are guaranteed, the problem that in a traditional cutting mode, particle sizes are different possibly is solved, and finished product particles are finer and more uniform. The refined processing process improves the quality of the feed, and improves the ingestion experience and nutrition absorption efficiency of animals.

Description

Technical Field

[0001] This utility model belongs to the field of feed processing technology, and specifically relates to a multi-stage feeding feed processing device. Background Technology

[0002] Inconsistent feed processing quality is a common problem in livestock production. This issue is closely related to various factors, including the diversity of raw materials, the performance of processing equipment, the technical level of operators, and the production environment. During feed processing, the physical properties of raw materials vary considerably, making it difficult to maintain consistent product quality. Furthermore, the design and performance of feed processing equipment directly affect the quality of the final product.

[0003] First, the diversity of feed ingredients is a significant factor contributing to inconsistent processing quality. Feed ingredients typically include grains, soybean meal, fishmeal, minerals, and various additives, each with different sources, compositions, and qualities. For example, the moisture content, protein content, and particle size of grains all affect the grinding effect and mixing uniformity during processing. If the quality of the raw materials is unstable, it is difficult to ensure the uniformity of the feed and the consistency of its nutritional components during processing. Second, the performance of the processing equipment directly impacts feed quality. Traditional feed processing equipment may have design shortcomings, such as insufficient cutting and grinding precision, leading to uneven feed particle size. Furthermore, the durability and stability of the equipment also affect processing quality. Malfunctions or wear during operation can reduce processing efficiency and cause inconsistent product quality. Therefore, equipment design and maintenance are crucial for ensuring feed processing quality. Consequently, a multi-stage feeding feed processing device has emerged. Utility Model Content

[0004] This utility model addresses the shortcomings of existing technologies by providing a multi-stage feeding feed processing device, the specific technical solution of which is as follows:

[0005] This utility model provides a multi-stage feeding feed processing device, which includes a base supporting a cutting mechanism and a feeding hopper inserted at the top for feeding and processing feed raw materials. The cutting mechanism includes a square cylindrical cutting box mounted on the base, with counterweight wheels attached to its side walls and cutting blades coaxially mounted thereon. Multiple oblique cutting blades are arranged circumferentially on the box, and shredding blocks are arranged alternately. The shredding blocks are shredded step by step as they are cut by the oblique cutting blades. The bottom of the cutting box is connected to a discharge port for collecting the finished feed.

[0006] As a preferred technical solution of this utility model, the cutting blade includes a circular blade disc with multiple oblique cutting blades evenly distributed on it. The oblique cutting blades are obliquely bidirectionally sharpened, and a gap is left at the front end for feeding and cutting feed raw materials.

[0007] As a preferred technical solution of this utility model, the shredder is arranged perpendicularly to the cutter disc, and has multiple notches at both ends. It rotates and grinds raw materials as the shredder rotates, and is used for mixing and stirring feed raw materials.

[0008] As a preferred embodiment of this utility model, the top of the cutting box is provided with an inspection window, which is hinged to the outer edge of the cutting box on one side and can be rotated open on one side for cleaning blockages in the cutting box.

[0009] As a preferred technical solution of this utility model, a motor is provided at the bottom of the base, and a transmission belt is sleeved on the power output end of the motor and connected to the counterweight wheel. A disc-shaped flywheel is provided on the inner side of the counterweight wheel for precise transmission of the cutting blade.

[0010] As a preferred technical solution of this utility model, a translation seat is designed between the motor and the base. The translation seat is connected to the base by bolts and the positioning of the translation seat can be adjusted longitudinally. The motor is connected to the translation seat, and transverse top bolts are provided on both sides of the translation seat for the transverse positioning adjustment of the motor.

[0011] As a preferred embodiment of this utility model, the outer periphery cover of the transmission belt is provided with a dust cover for the stable operation of the transmission mechanism.

[0012] The beneficial effects of this utility model are:

[0013] Firstly, the device achieves continuous and stable feeding of feed ingredients through its hopper design. The insertion method at the top of the hopper allows the raw materials to smoothly enter the cutting mechanism, avoiding the low processing efficiency caused by uneven feeding in traditional devices. The multi-stage feeding mechanism ensures that raw materials at different stages are fully processed, reducing blockages and improving overall processing efficiency. This continuity not only increases production speed but also effectively reduces energy consumption.

[0014] Secondly, the cutting mechanism is the core of the device. Its cylindrical cutting box houses multiple functional components, ensuring the fine processing of the feed. The cutting blades within the cutting box, coaxially nested together with multiple circumferentially arranged oblique cutting blades, achieve precise angled cutting of the raw materials. The oblique cutting blade design ensures the uniformity and precision of the cutting process, avoiding the problem of inconsistent particle size that may occur in traditional cutting methods. Furthermore, staggered pulverizing blocks further pulverize the feed in stages, resulting in finer and more uniform finished particles. This refined processing improves feed quality, enhances the animal's feeding experience, and improves nutrient absorption efficiency.

[0015] Secondly, the counterweight roller design provides stability to the cutting box. The presence of the counterweight roller effectively balances the vibrations generated during high-speed operation, reducing mechanical wear and the probability of malfunctions. This stability not only extends the service life of the equipment but also improves operational safety and protects the safety of operators.

[0016] Furthermore, the discharge port design at the bottom of the cutting box simplifies the collection process of the finished product. The connectivity of the discharge port ensures that the finished feed can be discharged smoothly, reducing the need for manual intervention. This design not only improves production efficiency but also reduces labor costs, making the entire processing process more automated and intelligent.

[0017] Finally, the modular design of the device facilitates maintenance and upgrades. The modularity of components such as the cutting mechanism and feed hopper allows for independent disassembly and repair, reducing maintenance complexity and time costs. Users can flexibly adjust and upgrade the device according to production needs to adapt to different processing requirements, enhancing the equipment's applicability and market competitiveness.

[0018] In summary, this multi-stage feeding feed processing device optimizes the feed processing process through its innovative design and efficient functions. It not only improves production efficiency and finished product quality but also reduces operating costs and maintenance difficulty, demonstrating significant practical value and broad application prospects. Attached Figure Description

[0019] Figure 1 A schematic diagram of the overall structure of this utility model is shown;

[0020] Figure 2 This invention illustrates a structural diagram of the combination of the cutting mechanism and the feeding hopper.

[0021] Figure 3 A three-dimensional structural schematic diagram of the cutting mechanism in this utility model is shown;

[0022] Figure 4 A three-dimensional structural schematic diagram of the cutting blade in this utility model is shown;

[0023] Figure 5 This invention illustrates a schematic diagram of the combination of the motor and the translation base.

[0024] The diagram shows: 1. Base; 2. Transmission mechanism; 21. Motor; 22. Transmission belt; 23. Translation seat; 24. Top bolt; 25. Dust cover; 3. Cutting mechanism; 31. Cutting box; 32. Cutting blade; 321. Cutter disc; 322. Bevel cutter; 323. Shredded material; 3231. Notch; 33. Counterweight wheel; 34. Inspection window; 4. Feed hopper; 5. Discharge port. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this utility model.

[0026] Example 1

[0027] To address the technical problems in the background section, a multi-stage feeding feed processing device is provided as follows:

[0028] Combination Figures 1-4 As shown, a multi-stage feeding feed processing device includes a base 1 supporting a cutting mechanism 3 and a feeding hopper 4 inserted at the top for feeding and processing feed raw materials. The cutting mechanism 3 includes a square cylindrical cutting box 31 mounted on the base 1, with a counterweight wheel 33 attached to its side wall and a cutting blade 32 coaxially mounted thereon. Multiple oblique cutting blades 322 are arranged circumferentially on the cutting box 31, and shredding blocks 323 are arranged alternately. The cutting blocks are shredded step by step as they are cut by the oblique cutting blades 322. The bottom of the cutting box 31 is connected to a discharge port 5 for collecting the finished feed.

[0029] Combination Figures 1-4 As shown, please refer to the first embodiment of a multi-stage feeding feed processing device provided in this embodiment. In this embodiment, the device mainly consists of a base 1 supporting a cutting mechanism 3, and a feeding hopper 4 is inserted into the top of the device for feeding and processing feed raw materials. The design of the feeding hopper 4 ensures that the raw materials can smoothly enter the cutting mechanism 3, avoiding the processing efficiency problem caused by uneven feeding in traditional equipment.

[0030] The cutting mechanism 3 is the core component of the device, and its main structure consists of a square-shaped cutting box 31 mounted on the base 1. The cutting box 31 is designed in a square shape, with counterweight wheels 33 attached to its side walls. The counterweight wheels 33 provide necessary balance and stability during operation, reducing the impact of vibration. A cutting blade 32 is coaxially mounted inside the cutting box 31, designed to perform preliminary cutting of the feed ingredients.

[0031] Around the cutting blade 32, multiple oblique cutting blades 322 are arranged circumferentially. This arrangement of oblique cutting blades 322 is for further multi-angle cutting of the raw material. The design of the oblique cutting blades 322 ensures that the raw material is evenly divided during the cutting process, avoiding the problem of inconsistent particle size. To achieve a more thorough pulverizing effect, vortex crushing blocks 323 are also staggered within the cutting box 31. The vortex crushing blocks 323 are designed to further pulverize the raw material step by step based on the cutting by the oblique cutting blades 322.

[0032] The bottom of the cutting box 31 is equipped with a discharge port 5, which is designed to ensure the smooth discharge of the finished feed. Through the bottom connection, the crushed feed can be quickly discharged from the cutting box 31 and enter the next collection and packaging process, avoiding the situation where the finished product is blocked and stuck inside the equipment.

[0033] In this embodiment, the design of the entire device fully considers the synergistic effect between various components. The feeding hopper 4, the cutting mechanism 3, and the discharge port 5 are all carefully designed to ensure that the device can efficiently and stably complete the feed processing task during operation. Through precise cooperation between various components, the entire process from raw material feeding to finished product output is automated, reducing the need for human intervention.

[0034] Furthermore, to ensure the long-term stable operation of the device, all components described in this embodiment are made of wear-resistant materials to withstand prolonged high-intensity use. Key components such as the cutting blade 32, the bevel cutting blade 322, and the shredder 323 have undergone special treatment to improve their durability and cutting efficiency.

[0035] In summary, the multi-stage feeding feed processing device in this embodiment, through its rational structural design and component configuration, achieves automation and high efficiency in the feed processing process. The close cooperation between the various components allows the device to fully utilize its functions at different processing stages, ensuring both the quality and efficiency of feed processing.

[0036] Example 2

[0037] Combination Figures 2-3 As shown, based on the above embodiments, this embodiment further provides the following:

[0038] In this embodiment, the cutting blade 32 includes a circular blade disc 321, on which a plurality of oblique cutting blades 322 are evenly distributed. The oblique cutting blades 322 are obliquely bidirectionally sharpened, and a gap is left at the front end for feeding and cutting feed raw materials.

[0039] The shredder 323 is arranged perpendicularly to the cutter head 321, and has multiple notches 3231 at both ends. It rotates with the shredder 323 to grind raw materials for mixing and stirring feed ingredients.

[0040] The top of the cutting box 31 is provided with an inspection window 34, which is hinged to the outer edge of the cutting box 31 on one side and can be rotated open on one side for cleaning blockages in the cutting box 31.

[0041] Combination Figures 2-3As shown, please refer to the second embodiment of a multi-stage feeding feed processing device provided in this embodiment. This device includes a cutting blade 32, which has a circular blade disc 321 with multiple evenly distributed oblique cutting blades 322. In this embodiment, the oblique cutting blades 322 are designed with an oblique, bi-directional cutting edge, and a gap is left at their front ends to facilitate the feeding and cutting of feed materials. This design of the oblique cutting blades 322 ensures that the raw materials can be effectively cut during the cutting process, thus providing a good foundation for subsequent crushing and mixing processes.

[0042] Furthermore, in this embodiment, the vortex block 323 is arranged perpendicularly to the cutter head 321, and multiple notches 3231 are provided at both ends of the vortex block 323. These notches 3231 are designed to grind and mix the raw materials when the vortex block 323 rotates. The rotational motion of the vortex block 323, combined with its notch 3231 structure, makes the crushing and mixing of the raw materials after cutting more thorough and uniform.

[0043] To facilitate equipment maintenance and operation, an inspection window 34 is provided on the top of the cutting box 31 in this embodiment. One side of the inspection window 34 is connected to the outer edge of the cutting box 31 by a hinge, and can be opened by rotating along one side. This design allows operators to quickly open the inspection window 34 to inspect and clean the inside of the cutting box 31 when the equipment is stopped, especially in the event of a blockage shutdown, enabling rapid handling and ensuring the normal operation of the equipment.

[0044] In this embodiment, the design of the entire device fully considers the functional coordination and ease of operation between various components. The combination of the circular cutter head 321, the oblique cutter 322, and the pulverizing block 323 enables the efficient execution of the process from raw material shearing to crushing and mixing. The inspection window 34 provides a convenient solution for daily maintenance of the equipment, reducing downtime caused by blockages or other problems.

[0045] In summary, the multi-stage feeding feed processing device in this embodiment, through its rational structural design and component configuration, achieves fully automated operation from raw material feeding to finished product output. The close cooperation between the various components allows the device to fully utilize its functions at different processing stages, ensuring both the quality and efficiency of feed processing. The equipment design not only considers high-efficiency processing capacity but also ease of operation and maintenance, providing users with an efficient and reliable feed processing solution.

[0046] Example 3

[0047] Combination Figures 2-5 As shown, based on the above embodiments, this embodiment further provides the following:

[0048] In this embodiment, a motor 21 is provided at the bottom of the base 1, and a transmission belt 22 is sleeved on its power output end to connect with the counterweight wheel 33. A disc-shaped flywheel is provided on the inner side of the counterweight wheel 33 for the precise transmission of the cutting blade 32.

[0049] A translation seat 23 is designed between the motor 21 and the base 1. The translation seat 23 is connected to the base 1 by bolts. The positioning of the translation seat 23 can be adjusted longitudinally. The motor 21 is connected to the translation seat 23, and transverse top bolts 24 are provided on both sides of the translation seat 23 for the transverse positioning adjustment of the motor 21.

[0050] The outer periphery of the transmission belt 22 is covered with a dust cover 25 for the stable operation of the transmission mechanism 2.

[0051] Combination Figures 2-5 As shown, please refer to the third embodiment of a multi-stage feeding feed processing device provided in this embodiment. In this device design, a motor 21 is provided at the bottom of the base 1, and the power output end of the motor 21 is connected to the counterweight wheel 33 through a transmission belt 22. In this embodiment, a disc-shaped flywheel is provided on the inner side of the counterweight wheel 33. The disc-shaped flywheel is designed to achieve precise transmission of the cutting blade 32, ensuring that the cutting blade 32 can obtain stable power support during processing.

[0052] A sliding seat 23 is designed between the motor 21 and the base 1. The sliding seat 23 is connected to the base 1 by bolts and can be adjusted longitudinally. This design allows for precise adjustment of the position of the motor 21 to adapt to different operating requirements. The motor 21 is fixed on the sliding seat 23, and transverse top bolts 24 are also provided on both sides of the sliding seat 23 for lateral positioning adjustment of the motor 21. The design of the transverse top bolts 24 allows for fine adjustment of the motor 21 in the lateral direction, further improving the accuracy and stability of the transmission system.

[0053] To protect the operation of the transmission mechanism 2, in this embodiment, the outer periphery of the transmission belt 22 is covered with a dust cover 25. The dust cover 25 is provided to prevent external dust and impurities from entering the transmission system, ensuring that the transmission belt 22 and related components remain clean during operation, thereby extending the service life of the equipment.

[0054] The design in this embodiment fully considers various needs of the equipment in actual use. The combination of components such as the motor 21, transmission belt 22, counterweight wheel 33, and dust cover 25 enables the entire device to maintain high efficiency and stability during operation. The close cooperation between the various components ensures the high efficiency of power transmission and the accuracy of the cutting process.

[0055] Furthermore, in this embodiment, all key components are manufactured using high-quality materials to ensure durability and reliability under high-intensity operating conditions. Through meticulous design and rational configuration of each component, the device can provide excellent performance under different processing conditions, offering strong support for the feed processing process.

[0056] In summary, the design of this embodiment not only focuses on the realization of functions, but also takes into account the durability of the equipment and the ease of maintenance.

[0057] Working principle and usage process of this utility model:

[0058] First, prepare the feed ingredients to be processed and pour them into the feeding hopper 4 at the top of the device. To begin processing, start the motor 21 at the bottom of the device. The power output of the motor 21 is transmitted to the counterweight wheel 33 through the transmission belt 22. At this time, the cutting blade 32 starts to operate, and multiple oblique cutting blades 322 on the circular cutter disc 321 begin to rotate. The bi-directional oblique cutting blades 322 cut the feed ingredients poured in through their front end gaps.

[0059] While the cutting blade 32 cuts the raw material, the vortex block 323 also begins to operate, and the multiple notches 3231 at both ends grind and stir the raw material as it rotates. In this stage, the raw material is crushed and mixed step by step.

[0060] If it is necessary to stop the machine to inspect or clean the inside of the cutting box 31 during the processing, it can be done through the inspection window 34 connected by the hinge on the top edge of the cutting box 31. It can be opened by rotating on one side, which makes it convenient for operators to inspect and clean the cutting box 31.

[0061] After processing, the crushed and mixed feed is discharged through the outlet 5 at the bottom of the cutting box 31. Operators can collect and package the finished product as needed.

[0062] If the position of the motor 21 needs to be adjusted or it needs maintenance, the translation seat 23 between the motor 21 and the base 1 can be adjusted longitudinally using bolts. The lateral top bolts 24 on both sides of the translation seat 23 allow for lateral positioning adjustment of the motor 21 to ensure it operates in the optimal position.

[0063] After processing is completed, turn off motor 21 and clean the residue inside the equipment through inspection window 34 to ensure it is in good condition for the next use.

[0064] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-stage feeding feed processing device, comprising a base (1) supporting a cutting mechanism (3) and a feeding hopper (4) inserted at the top, for feeding and processing feed raw materials, characterized in that: The cutting mechanism (3) includes a square cylindrical cutting box (31) mounted on the base (1), with a counterweight wheel (33) attached to its side wall and a cutting blade (32) coaxially mounted thereon. Multiple oblique cutting blades (322) are arranged circumferentially on it, and shredding blocks (323) are arranged alternately. The shredding blocks are shredded step by step as the oblique cutting blades (322) cut. The bottom of the cutting box (31) is connected to a discharge port (5) for collecting finished feed products.

2. The feed processing device with multi-stage feeding according to claim 1, characterized in that: The cutting blade (32) includes a circular blade disc (321) on which multiple oblique cutting blades (322) are evenly distributed. The oblique cutting blades (322) are obliquely bidirectionally sharpened and have a gap at the front end for feeding and cutting feed raw materials.

3. The feed processing device with multi-stage feeding according to claim 2, characterized in that: The shredder (323) is set perpendicular to the cutter disc (321), and has multiple notches (3231) at both ends. It grinds raw materials as the shredder (323) rotates, and is used for mixing and stirring feed raw materials.

4. The feed processing device with multi-stage feeding according to claim 3, characterized in that: The top of the cutting box (31) is provided with an inspection window (34), which is hinged to the outer edge of the cutting box (31) on one side and can be rotated open on one side for cleaning the blockage of the cutting box (31).

5. The feed processing device with multi-stage feeding according to claim 4, characterized in that: The base (1) is equipped with a motor (21) at the bottom, and its power output end is fitted with a transmission belt (22) and connected to the counterweight wheel (33). The inner side of the counterweight wheel (33) is equipped with a disc-shaped flywheel for the precise transmission of the cutting knife (32).

6. The feed processing device with multi-stage feeding according to claim 5, characterized in that: A translation seat (23) is designed between the motor (21) and the base (1). The translation seat (23) is connected to the base (1) by bolts. The positioning of the translation seat (23) can be adjusted longitudinally. The motor (21) is connected to the translation seat (23), and transverse top bolts (24) are provided on both sides of the translation seat (23) for the transverse positioning adjustment of the motor (21).

7. The feed processing device with multi-stage feeding according to claim 5, characterized in that: The outer periphery of the transmission belt (22) is covered with a dust cover (25) for the stable operation of the transmission mechanism (2).

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