Gum dipping device for aerogel heat insulation sheet
By designing a limiting and rotating mechanism, the problem of uneven soaking of aerogel insulation sheets was solved, achieving uniform soaking and efficient penetration, thus improving the impregnation effect of aerogel insulation sheets and the stability of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2026-04-14
AI Technical Summary
Existing aerogel insulation sheet impregnation devices are prone to localized insufficient immersion during the immersion process, resulting in uneven coating and failing to further improve the actual performance of the device.
The design incorporates a limiting mechanism and a rotating mechanism. The limiting mechanism uses a limiting block and a cylinder to fix the placement box and prevent it from moving. The rotating mechanism uses a drive motor to drive rotating blades to make the solution flow and ensure that the aerogel insulation sheet is evenly soaked.
This method achieves thorough immersion of the aerogel insulation sheet, improves coating uniformity and immersion efficiency, and enhances the stability and ease of operation of the device.
Smart Images
Figure CN224114377U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aerogel technology, and in particular to an aerogel insulation sheet impregnation device. Background Technology
[0002] Aerogel insulation sheets, as a new type of high-performance material, have excellent thermal insulation performance, lightweight properties and highly porous structure. They are widely used in aerospace, building energy conservation, energy field and other industries. Due to the structural characteristics of aerogel itself, it often needs to undergo certain surface treatments in practical applications to improve its mechanical strength, temperature resistance, water resistance and corrosion resistance. At this time, impregnation treatment is a particularly important effective surface treatment method.
[0003] Currently, there are various types of aerogel insulation sheet impregnation devices on the market. However, these devices use clamps to hold and impregnate the aerogel insulation sheet during the impregnation process. This can easily lead to insufficient impregnation in certain areas, resulting in uneven coating and failing to further improve the actual performance of the device. Utility Model Content
[0004] This invention solves the problem that some devices on the market use clamps to hold and soak aerogel insulation sheets during the soaking process, which can easily lead to insufficient soaking in certain areas, resulting in uneven coating and failing to further improve the actual performance of the device. Therefore, this invention provides a device for soaking aerogel insulation sheets.
[0005] This utility model is achieved using the following technical solution: an impregnation device for aerogel insulation sheets, comprising a body, a limiting mechanism, and a rotating mechanism. The limiting mechanism is located inside the body, and the rotating mechanism is located at the bottom of the body. The body includes a housing, with a feed pipe fixedly connected to the rear end of the housing. A sealing cover is slidably connected to the upper end of the housing, and a pull ring is rotatably connected to the upper end of the sealing cover. A placement box is installed at the bottom of the sealing cover, and a limiting block is fixedly connected to the rear end of the top of the placement box. The pull ring is located at the center of the sealing cover, and the limiting block is located inside the sealing cover.
[0006] The above technical solution provides a multi-layered structure for the placement box, with each layer having multiple independent spaces for individually placing aerogel insulation sheets. The placement box is grid-like in shape, and a solution is added into the shell through the feed pipe, filling the entire interior of the shell.
[0007] As a further improvement to the above solution, the limiting mechanism includes a baffle slidably connected to the front end of the placement box. A second limiting block is fixedly connected to the top of the baffle. Limiting posts are slidably connected to the corners inside the sealing cover. A main body is fixedly connected to the outer side of each limiting post. A cylinder is fixedly connected to the inner side of each main body. A protruding block is fixedly connected to the upper end of each main body. A first limiting block is located at the rear end of the second limiting block. The height of the first limiting block is the same as the height of the second limiting block. The limiting post is located at the upper end of the second limiting block. The cylinder is located at the lower end of the limiting post. The cylinder is slidably connected inside the first and second limiting blocks.
[0008] Through the above technical solution, the cylinder can limit the first limiting block and the second limiting block respectively. When the main body is pulled outward, the cylinder will cancel the limiting of the first limiting block and the second limiting block. The limiting column is used to limit the main body.
[0009] As a further improvement to the above solution, the rotating mechanism includes a rotating shaft rotatably connected to the bottom of the housing, rotating blades fixedly connected to the surface of the rotating shaft, a drive motor for driving the rotating shaft to rotate installed inside the housing, a gap between the rotating blades and the bottom of the placement box, and the feed pipe located at the lower end of the placement box.
[0010] The above technical solution drives the motor to rotate the rotating shaft, thereby causing the rotating blades to rotate, thus keeping the internal solution in a constant state of flow.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] This invention features a limiting mechanism. When the operator pushes the main body inward, the cylinders enter the interiors of limiting block one and limiting block two, and the limiting post also enters the sealing cover, thus fixing the position of the placement box. A baffle is used to close the opening of the placement box to prevent the aerogel insulation sheet from floating out of the placement box during the impregnation process. The sealing cover is placed on top of the placement box to seal the entire device. This allows the aerogel insulation sheet to be fully soaked while also facilitating the operator's handling, further improving the actual effectiveness.
[0013] This invention features a rotating mechanism. When an operator connects an external power source to start the drive motor, the drive motor drives the rotating shaft to rotate. The rotating shaft, in turn, rotates the rotating blades, causing the solution inside the shell to flow continuously. This further ensures that the aerogel insulation sheet is fully soaked, thereby increasing the permeation rate. Attached Figure Description
[0014] Figure 1This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the internal structure of the body of this utility model;
[0016] Figure 3 This is a partial structural schematic diagram of the limiting mechanism of this utility model;
[0017] Figure 4 This is a schematic diagram of the sealing cap and placement box of this utility model;
[0018] Figure 5 This is a schematic diagram of the specific structure of the limiting mechanism of this utility model.
[0019] Explanation of key symbols:
[0020] 1. Machine body; 11. Shell; 12. Feed pipe; 13. Sealing cover; 14. Pull ring; 15. Placement box; 16. Limiting block one; 2. Limiting mechanism; 21. Baffle; 22. Limiting block two; 23. Limiting post; 24. Main body; 25. Cylinder; 26. Protruding block; 3. Rotating mechanism; 31. Rotating shaft; 32. Rotating blade; 33. Drive motor. Detailed Implementation
[0021] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0022] Example:
[0023] Please combine Figure 1-5 This embodiment of an aerogel insulation sheet impregnation device includes a body 1, a limiting mechanism 2, and a rotating mechanism 3. The limiting mechanism 2 is located inside the body 1, and the rotating mechanism 3 is located at the bottom of the body 1. The body 1 includes a shell 11. A feed pipe 12 is fixedly connected to the rear end of the shell 11. A sealing cover 13 is slidably connected to the upper end of the shell 11. A pull ring 14 is rotatably connected to the upper end of the sealing cover 13. A placement box 15 is installed at the bottom of the sealing cover 13. A limiting block 16 is fixedly connected to the rear end of the top of the placement box 15. The pull ring 14 is located at the center of the sealing cover 13, and the limiting block 16 is located inside the sealing cover 13. The placement box 15 has a multi-layer structure, which ensures that each aerogel insulation sheet can be placed independently, avoiding collisions or overlaps between sheets, so that each aerogel insulation sheet can be evenly immersed in the solution, thereby improving the impregnation effect.
[0024] The limiting mechanism 2 includes a baffle 21 slidably connected to the front end of the inner side of the placement box 15. A limiting block 22 is fixedly connected to the top of the baffle 21. Limiting posts 23 are slidably connected to the corners inside the sealing cover 13. A main body 24 is fixedly connected to the outer side of each limiting post 23. A cylinder 25 is fixedly connected to the inner side of each main body 24. A protruding block 26 is fixedly connected to the upper end of each main body 24. A limiting block 16 is located at the rear end of the limiting block 22. The height of the limiting block 16 is the same as the height of the limiting block 22. The limiting posts 23 are located at the upper end of the limiting block 22. The cylinders 25 are located at the upper end of the limiting posts 22. At the lower end of 23, the cylinder 25 is slidably connected inside the limiting block 16 and the limiting block 22. During the impregnation process, the cylinder 25 inside the main body 24 can fix the placement box 15 around its perimeter, preventing the placement box 15 from shifting due to vibration or external force. This ensures that the aerogel insulation sheet can be immersed in a stable environment, avoiding uneven immersion. By sealing the baffle 21 and the sealing cover 13, the solution during the impregnation process is prevented from leaking, and the placement box 15 is effectively fixed to prevent it from moving during the impregnation process, thus ensuring the stability of the entire device.
[0025] The rotating mechanism 3 includes a rotating shaft 31 rotatably connected to the bottom of the housing 11. A rotating blade 32 is fixedly connected to the surface of the rotating shaft 31. A drive motor 33 for driving the rotating shaft 31 to rotate is installed inside the housing 11. A gap is left between the rotating blade 32 and the bottom of the placement box 15. The feed pipe 12 is located at the lower end of the placement box 15. The rotating blade 32 is driven to rotate by the drive motor 33, so that the solution inside the device is always in a flowing state, which can significantly accelerate the soaking process of the aerogel insulation sheet.
[0026] The implementation principle of the aerogel insulation sheet impregnation device in this embodiment is as follows: First, the operator places the aerogel insulation sheets one by one into the placement box 15. The placement box 15 has multiple layers, and each layer has multiple independent spaces for individually placing each aerogel insulation sheet. The placement box 15 is generally grid-shaped. After the aerogel insulation sheets are placed into the housing 11, the operator places a baffle 21 into the placement box 15 to seal the opening. After placing the baffle 21, the operator places a sealing cap 13 on top of the placement box 15. The device is then positioned so that limiting blocks 16 and 22 enter the sealing cover 13. Next, the operator pushes the main body 24 inwards, allowing the cylinder 25 to enter the limiting blocks 16 and 22 respectively. At this point, the limiting post 23 also slides into the sealing cover 13, thus securing the placement box 15. The operator then pulls the pull ring 14 to place the placement box 15 into the housing 11. The sealing cover 13 then seals the entire device. The main body 24 is then limited by the housing 11 and cannot be pulled out, further ensuring the stability of the device during operation. The device then adds a solution into the interior of the housing 11 through the feed pipe 12, filling the entire interior of the housing 11. This achieves the effect of impregnating the aerogel insulation sheet inside the placement box 15. The aerogel insulation sheet is fully immersed inside the placement box 15. While immersing, the operator starts the drive motor 33 by connecting an external power source. The drive motor 33 then drives the rotating shaft 31 to rotate, which in turn rotates the rotating blades 32, causing the solution inside the housing 11 to flow, further ensuring the aerogel insulation sheet is fully immersed. Once immersion is complete... Afterwards, the staff pulls the ring 14 to pull out the sealing cover 13 together with the placement box 15. Then, the staff pulls the main body 24, which will cause the cylinder 25 to be pulled out from the limiting block 16 and the limiting block 22, thereby removing the limitation on the placement box 15. This will also separate the sealing cover 13 and the placement box 15 again. Then, the staff pulls out the baffle 21 to take out the soaked aerogel heat insulation sheet. When pulling the main body 24, the protruding block 26 can increase the friction to make it easier for the staff to pull out the main body 24. The whole process is convenient and quick, further meeting the work requirements.
[0027] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. An impregnation device for an aerogel insulation sheet, characterized in that, It includes a body (1), a limiting mechanism (2) and a rotating mechanism (3), wherein the limiting mechanism (2) is located inside the body (1) and the rotating mechanism (3) is located at the bottom inside the body (1); The machine body (1) includes a shell (11), a feed pipe (12) is fixedly connected to the rear end of the shell (11), a sealing cover (13) is slidably connected to the upper end inside the shell (11), a pull ring (14) is rotatably connected to the upper end of the sealing cover (13), a placement box (15) is installed at the bottom of the sealing cover (13), and a limit block (16) is fixedly connected to the rear end of the top of the placement box (15).
2. The impregnation device for an aerogel insulation sheet as described in claim 1, characterized in that: The pull ring (14) is located at the center of the sealing cover (13), and the limiting block (16) is located inside the sealing cover (13).
3. The impregnation device for an aerogel insulation sheet as described in claim 2, characterized in that: The limiting mechanism (2) includes a baffle (21) slidably connected to the front end of the placement box (15). A limiting block (22) is fixedly connected to the top of the baffle (21). Limiting posts (23) are slidably connected to the corners inside the sealing cover (13). A main body (24) is fixedly connected to the outside of the limiting posts (23). A cylinder (25) is fixedly connected to the inside of the main body (24). A protruding block (26) is fixedly connected to the upper end of the main body (24).
4. The impregnation device for an aerogel insulation sheet as described in claim 3, characterized in that: The first limiting block (16) is located at the rear end of the second limiting block (22), and the height of the first limiting block (16) is the same as the height of the second limiting block (22).
5. The impregnation device for an aerogel insulation sheet as described in claim 4, characterized in that: The limiting post (23) is located at the upper end of the limiting block two (22), and the cylinder (25) is located at the lower end of the limiting post (23). The cylinder (25) is slidably connected inside the limiting block one (16) and the limiting block two (22).
6. The impregnation apparatus for an aerogel insulation sheet as described in claim 5, characterized in that: The rotating mechanism (3) includes a rotating shaft (31) rotatably connected to the bottom of the housing (11), with rotating blades (32) fixedly connected to the surface of the rotating shaft (31), and a drive motor (33) for driving the rotating shaft (31) to rotate is installed inside the housing (11).
7. The impregnation apparatus for an aerogel insulation sheet as described in claim 6, characterized in that: A gap is left between the rotating blade (32) and the bottom of the placement box (15), and the feed pipe (12) is located at the lower end of the placement box (15).