Rotary spraying multi-station bottle washing device
The multi-station rotary spray bottle washing device achieves low-power operation through a linkage structure, solving the problem of high power consumption in traditional devices and adapting to the work needs of different workers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2026-04-14
AI Technical Summary
Traditional rotary spray bottle washing devices require independent driving for each station, resulting in high power consumption and failing to meet the low power consumption requirements of multiple stations working simultaneously.
It adopts a linkage structure, which drives the synchronous and asynchronous operation of multiple workstations through a single motor, and realizes the synchronous or asynchronous operation of multiple workstations by using linkage gears and gear meshing.
It achieves low power consumption for multiple workstations to work simultaneously and can adapt to different workers' working conditions, thus reducing overall energy consumption.
Smart Images
Figure CN224114818U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of bottle washing machines, specifically, it relates to a rotary spray multi-station bottle washing device. Background Technology
[0002] Rotary spray bottle washing technology is a highly efficient and automated cleaning process that is widely used in the food, beverage, and pharmaceutical industries.
[0003] Traditional rotary spray bottle washing systems typically operate with each individual unit as a separate station. However, to maintain uniformity, factories often require multiple stations for bottle washing. In such cases, factories typically purchase multiple units of the same model and place them together for each worker to use. Since each station consumes the same amount of power to drive the unit, this results in high daily electricity consumption.
[0004] In view of this, this utility model is proposed. Utility Model Content
[0005] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows:
[0006] A rotary spray multi-station bottle washing device, comprising:
[0007] The base is a rectangular platform with legs installed at the bottom. Rectangular plates are symmetrically installed on both sides of the base. A secondary shaft is rotatably connected to the rear of the symmetrical rectangular plates. The secondary shaft is cylindrical. A gantry frame is fixedly connected to the top of the base. Three rotating spray heads are installed at the bottom of the gantry frame. A motor is fixedly connected to one side of the front wall of the base.
[0008] The support is a tube with a concave cross-section. Circular grooves are provided on the front and back of the side walls of the support. The support is fixedly connected to the top of the base. Three identical supports are set on the top of the base. Each support has guard rods symmetrically fixedly connected to both sides. The secondary shaft can pass through the circular groove on the rear wall of each support. The main shaft is rotatably connected in the circular groove on the front of the support. Driven gears are symmetrically fixedly connected to both sides of each main shaft. A conveyor belt is set in the opening of each support. Each conveyor belt can be sleeved on the walls of the secondary shaft and the main shaft. The motor can drive the outermost driven gear to rotate.
[0009] The linkage structure is located on the top of the base and is used to drive all the driven gears to rotate. The linkage structure includes a docking plate and a linkage gear column. The docking plate is detachably connected to the top of the base, and the linkage gear column is movably connected to the top of the docking groove. The linkage gear column can drive every two adjacent driven gears to rotate.
[0010] In a preferred embodiment of this utility model, the docking plate is rectangular, the linkage tooth column is cylindrical, the arc surface of the linkage tooth column is provided with meshing teeth, and the meshing teeth on the wall surface of the linkage tooth column can mesh with the linkage tooth column.
[0011] In a preferred embodiment of the present invention, the linkage structure further includes a docking groove, a support block, a slot, and a plug rod. The docking groove is symmetrically opened on the top of the front wall of the base, the support block is symmetrically fixedly connected to the top of the front wall of each docking plate, the slot is opened through the top of the docking groove, and the plug rod is inserted into the slot.
[0012] In a preferred embodiment of this utility model, each docking groove is provided with the same docking plate, and a second slot is opened in the docking groove. The slot can be adapted to the insertion of the plug rod. The support block is U-shaped, and the two ends of the linkage tooth column can be engaged in the openings at the top of the symmetrical support block.
[0013] In a preferred embodiment of this utility model, the linkage structure further includes a support plate, a transition gear, a micro gear, a side plate, a reduction gear, and a transmission gear. The support plate is fixedly connected to the top side of the docking plate, the transition gear is rotatably connected to the side wall of the support plate, the micro gear is fixedly connected to the side wall of the transition gear, the side plate is fixedly connected to the rear wall of the docking plate, the reduction gear is rotatably connected to the side wall of the side plate, and the transmission gear is movably connected to the top of the docking plate.
[0014] In a preferred embodiment of this utility model, the support plate is a semi-capsule shaped plate, and one side of the transition gear rotates on the support plate wall by installing a transition member. The transition member is composed of a cylinder and a disk. The diameter of the micro gear is smaller than that of the transition gear, and the outer wall surface of the transition gear can mesh with the outer wall surface of the reduction gear.
[0015] In a preferred embodiment of this utility model, a second side plate is provided at the top of the docking plate at a position symmetrical to the side plate. The transmission gear rotates on the side wall of the second side plate by installing a second transition piece, and the outer wall of the transmission gear can mesh with the micro gear.
[0016] Compared with the prior art, the present invention has the following advantages:
[0017] 1. By setting up a linkage structure, three workstations can be started and operated simultaneously with only one motor, thus achieving low power consumption while enabling multiple workers to work at the same time.
[0018] 2. By setting up a linkage structure, not only can multiple workstations work at the same speed, but also adjacent workstations can be manually adjusted to have different speeds, thus adapting to the working conditions of different workers.
[0019] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description
[0020] In the attached diagram:
[0021] Figure 1 This is a perspective view of the present utility model;
[0022] Figure 2 This is a disassembly diagram of the bracket and base of this utility model;
[0023] Figure 3 This is a disassembly diagram of the docking plate and base of this utility model;
[0024] Figure 4 This is a disassembly diagram of the linkage gear column and the docking plate of this utility model;
[0025] Figure 5 This is an exploded view of the top structure of the docking plate of this utility model.
[0026] In the diagram: 20, base; 21, gantry frame; 22, support; 23, secondary shaft; 24, main shaft; 25, conveyor belt; 26, driven gear; 27, guard rod; 28, motor; 30, docking groove; 31, docking plate; 32, support block; 33, linkage gear column; 34, support plate; 35, transition gear; 36, micro gear; 37, side plate; 38, reduction gear; 39, transmission gear; 40, slot; 41, insertion rod. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.
[0028] like Figure 1 , Figure 2 and Figure 3 As shown, a rotary spray multi-station bottle washing device includes: a base 20, which is a rectangular platform with legs installed at the bottom; rectangular plates are symmetrically installed on both sides of the base 20; a secondary shaft 23 is rotatably connected to the rear of the symmetrical rectangular plates; the secondary shaft 23 is cylindrical; a gantry frame 21 is fixedly connected to the top of the base 20; three rotary spray heads are installed at the bottom of the gantry frame 21; and a motor 28 is fixedly connected to one side of the front wall of the base 20.
[0029] The support 22 is a tube with a concave cross-section. Circular grooves are provided on the front and back of the side walls of the support 22. The support 22 is fixedly connected to the top of the base 20. Three identical supports 22 are installed on the top of the base 20. A guard rod 27 is symmetrically fixedly connected to both sides of each support 22. A secondary shaft 23 can pass through the circular groove on the rear wall of each support 22. A main shaft 24 is rotatably connected to the circular groove on the front of each support 22. A driven gear 26 is symmetrically fixedly connected to both sides of each main shaft 24. A conveyor belt 25 is installed in the opening of each support 22. Each conveyor belt 25 can be fitted onto the walls of the secondary shaft 23 and the main shaft 24. A motor 28 can drive the outermost driven gear 26 to rotate. A water supply pipe is connected to the top of the gantry frame 21. The water supply pipe can communicate with each rotating spray head at the bottom of the gantry frame 21. The motor 28 is electrically connected to a power source. This is existing technology and will not be described in detail here.
[0030] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the linkage structure is set on the top of the base 20 to drive all the driven gears 26 to rotate. The linkage structure includes a docking plate 31 and a linkage gear 33. The docking plate 31 is detachably connected to the top of the base 20, and the linkage gear 33 is movably connected to the top of the docking groove 30. The linkage gear 33 can drive every two adjacent driven gears 26 to rotate.
[0031] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the docking plate 31 is rectangular, the linkage tooth column 33 is cylindrical, and the arc surface of the linkage tooth column 33 is provided with teeth. The teeth on the wall of the linkage tooth column 33 can mesh with the linkage tooth column 33. The linkage structure also includes docking groove 30, support block 32, slot 40 and insertion rod 41. The docking groove 30 is symmetrically opened on the top of the front wall of the base 20. The support block 32 is symmetrically fixedly connected to the top of the front wall of each docking plate 31. The slot 40 is opened through the top of the docking groove 30. The insertion rod 41 is inserted into the slot 40. The same docking plate 31 is provided in each docking groove 30. A second slot 40 is opened in the docking groove 30. The slot 40 can be adapted to the insertion of the insertion rod 41. The support block 32 is a U-shaped block. The two ends of the linkage tooth column 33 can be engaged in the openings at the top of the symmetrical support block 32.
[0032] In practical use, first turn on the power and let water flow through the rotating spray head. When the power is turned on, the motor 28 will drive the corresponding driven gear 26 to rotate. When the driven gear 26 on the far side rotates, it will drive the main shaft 24 on its wall to rotate. The main shaft 24 will then drive the driven gear 26 on the other side to rotate. When the driven gear 26 rotates, it will mesh with the linkage gear 33, causing the linkage gear 33 to rotate. When the linkage gear 33 rotates, the driven gear 26, which was originally stationary at the other end of the linkage gear 33, will be driven to rotate. This driven gear 26 will then drive the middle... When the main shaft 24 on one side rotates, the main shaft 24 on the other side will be driven to rotate in the same way. When the main shaft 24 rotates, the main shaft 24 will drive the auxiliary shaft 23 to rotate through the conveyor belt 25. At this time, the conveyor belt 25 will drive the auxiliary shaft 23 and the main shaft 24 to the bottom of the gantry 21 between the walls of the auxiliary shaft 23 and the main shaft 24. At this time, the bottles to be cleaned are placed on the top of the conveyor belt 25 with the bottle mouth facing upward. The driving conveyor belt 25 will drive the bottles to pass through the bottom of the gantry 21. When the bottles pass through the bottom of the gantry 21, they will be sprayed with water by the rotating spray head and then separated from the bottle machine at the rear by the drive of the conveyor belt 25.
[0033] In summary, by setting up a linkage structure, three workstations can be started and operated simultaneously with only one motor 28, thereby achieving low power consumption while enabling multiple workers to work at the same time.
[0034] like Figure 4 and Figure 5 As shown, the linkage structure also includes a support plate 34, a transition gear 35, a micro gear 36, a side plate 37, a reduction gear 38, and a transmission gear 39. The support plate 34 is fixedly connected to the top side of the docking plate 31, the transition gear 35 is rotatably connected to the side wall of the support plate 34, the micro gear 36 is fixedly connected to the side wall of the transition gear 35, the side plate 37 is fixedly connected to the rear wall of the docking plate 31, the reduction gear 38 is rotatably connected to the side wall of the side plate 37, and the transmission gear 39 is movably connected to the top of the docking plate 31. 34 is a semi-capsule shaped plate. One side of the transition gear 35 rotates on the wall of the support plate 34 by means of a transition member installed on it. The transition member is composed of a cylinder and a disk. The diameter of the micro gear 36 is smaller than that of the transition gear 35. The outer wall of the transition gear 35 can mesh with the outer wall of the reduction gear 38. The top of the docking plate 31 is provided with a second side plate 37 at a position symmetrical to the side plate 37. The transmission gear 39 rotates on the side wall of the second side plate 37 by means of a second transition member installed on it. The outer wall of the transmission gear 39 can mesh with the micro gear 36.
[0035] In practical use, when it is necessary to control the speed of each individual workstation, the docking plate 31 is unlocked by removing the insertion rod 41. The docking plate 31 is removed from the docking slot 30 and the reduction gear 38 is docked with the driven gear 26. At the same time, the reduction gear 38 also meshes with the other corresponding driven gear 26 while the transmission gear 39 meshes with the driven gear 26 on one side. Then, the insertion rod 41 can be inserted back into the slot 40 to fix the position of the docking plate 31. At this time, when the driven gear 26 on one side rotates, it will drive the reduction gear 38 to rotate. The reduction gear 38 will drive the transition gear 35 to rotate. The transition gear 35 will drive the micro gear 36 to rotate. The micro gear 36 will drive the transmission gear 39 to rotate. The transmission gear 39 will drive the driven gear 26 meshing with its wall to rotate. At this time, the rotation speeds of the adjacent driven gears 26 are different.
[0036] In summary, by setting up a linkage structure, not only can multiple workstations operate at synchronous speeds, but adjacent workstations can also be manually adjusted to have different speeds, thus adapting to the working conditions of different workers.
[0037] Working principle: First, turn on the power and let water flow through the rotating spray head. When the power is turned on, the motor 28 will drive the corresponding driven gear 26 to rotate. When the driven gear 26 on the far side rotates, it will drive the main shaft 24 on its wall to rotate. The main shaft 24 will then drive the driven gear 26 on the other side to rotate. When the driven gear 26 rotates, it will mesh with the linkage gear 33, causing the linkage gear 33 to rotate. When the linkage gear 33 rotates, the driven gear 26, which was originally stationary at the other end of the linkage gear 33, will be driven to rotate. When 26 rotates, it will drive the central main shaft 24 to rotate. The other main shaft 24 will be driven to rotate in the same way. When the main shaft 24 rotates, it will drive the secondary shaft 23 to rotate through the conveyor belt 25. At this time, the conveyor belt 25 will drive the secondary shaft 23 and the main shaft 24 to the bottom of the gantry 21 between the walls of the secondary shaft 23 and the main shaft 24. At this time, the bottle to be cleaned is placed on the top of the conveyor belt 25 with the bottle mouth facing upward. The driving conveyor belt 25 will drive the bottle to pass through the bottom of the gantry 21. When the bottle passes through the bottom of the gantry 21, it will be sprayed with water by the rotating spray head.
[0038] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.
Claims
1. A rotary spray multi-station bottle washing device, characterized in that, include: The base (20) is a rectangular platform with legs installed at the bottom. Rectangular plates are symmetrically installed on both sides of the base (20). A secondary shaft (23) is rotatably connected to the rear of the symmetrical rectangular plates. The secondary shaft (23) is cylindrical. A gantry frame (21) is fixedly connected to the top of the base (20). Three rotating spray heads are installed at the bottom of the gantry frame (21). A motor (28) is fixedly connected to one side of the front wall of the base (20). The bracket (22) is a tube with a concave cross section. The side wall of the bracket (22) has a circular groove through it. The bracket (22) is fixedly connected to the top of the base (20). Three identical brackets (22) are set on the top of the base (20). Each bracket (22) has a guard rod (27) symmetrically fixedly connected to its two sides. The secondary shaft (23) can pass through the circular groove on the rear wall of each bracket (22). The main shaft (24) is rotatably connected in the circular groove in front of the bracket (22). The driven gears (26) are symmetrically fixedly connected to its two sides. A conveyor belt (25) is set in the opening of each bracket (22). Each conveyor belt (25) can be sleeved on the wall of the secondary shaft (23) and the main shaft (24). The motor (28) can drive the driven gear (26) on the far side to rotate. The linkage structure is set on the top of the base (20) to drive all the driven gears (26) to rotate. The linkage structure includes a docking plate (31) and a linkage gear column (33). The docking plate (31) is detachably connected to the top of the base (20), and the linkage gear column (33) is movably connected to the top of the docking groove (30). The linkage gear column (33) can drive every two adjacent driven gears (26) to rotate.
2. The rotary spray multi-station bottle washing device according to claim 1, characterized in that, The docking plate (31) is rectangular, the linkage tooth column (33) is cylindrical, the arc surface of the linkage tooth column (33) is provided with teeth, and the teeth on the wall of the linkage tooth column (33) can mesh with the linkage tooth column (33).
3. The rotary spray multi-station bottle washing device according to claim 1, characterized in that, The linkage structure also includes a docking groove (30), a support block (32), a slot (40), and a plug (41). The docking groove (30) is symmetrically opened on the top of the front wall of the base (20). The support block (32) is symmetrically fixedly connected to the top of the front wall of each docking plate (31). The slot (40) is opened through the top of the docking groove (30). The plug (41) is inserted into the slot (40).
4. The rotary spray multi-station bottle washing device according to claim 3, characterized in that, Each docking groove (30) is provided with the same docking plate (31), and a second slot (40) is opened in the docking groove (30). The slot (40) can be adapted to the insertion of the plug rod (41). The support block (32) is a U-shaped block, and the two ends of the linkage tooth column (33) can be engaged in the opening at the top of the symmetrical support block (32).
5. The rotary spray multi-station bottle washing device according to claim 1, characterized in that, The linkage structure also includes a support plate (34), a transition gear (35), a micro gear (36), a side plate (37), a reduction gear (38), and a transmission gear (39). The support plate (34) is fixedly connected to the top side of the docking plate (31), the transition gear (35) is rotatably connected to the side wall of the support plate (34), the micro gear (36) is fixedly connected to the side wall of the transition gear (35), the side plate (37) is fixedly connected to the rear wall of the docking plate (31), the reduction gear (38) is rotatably connected to the side wall of the side plate (37), and the transmission gear (39) is movably connected to the top of the docking plate (31).
6. A rotary spray multi-station bottle washing device according to claim 5, characterized in that, The support plate (34) is a semi-capsule shaped plate. One side of the transition gear (35) rotates on the wall of the support plate (34) by installing a transition member. The transition member is composed of a cylinder and a disk. The diameter of the micro gear (36) is smaller than that of the transition gear (35). The outer wall of the transition gear (35) can mesh with the outer wall of the reduction gear (38).
7. A rotary spray multi-station bottle washing device according to claim 5, characterized in that, The top of the docking plate (31) is provided with a second side plate (37) at a position symmetrical to the side plate (37). The transmission gear (39) rotates on the side wall of the second side plate (37) by installing a second transition piece. The outer wall of the transmission gear (39) can mesh with the micro gear (36).