Vehicle-mounted air conditioner blower rotor assembly shaping device
By adopting an automated design, the problem of manual loading and unloading in existing technologies has been solved, thereby improving production efficiency and processing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-04-14
AI Technical Summary
The current production process of vehicle air conditioner blower rotor components lacks a quick material changing mechanism, resulting in cumbersome manual loading and unloading operations, which affects processing efficiency and convenience.
A shaping device for the rotor assembly of a vehicle air conditioner blower is designed, comprising a base, a material changing component, a material guiding component, and a shaping component. The device utilizes a turntable, push rod, and clamping plates to achieve automatic material changing, and combines a telescopic sleeve, a micro air pump, and air holes for auxiliary material guiding and cleaning. A servo motor drives the material changing action, and a cylinder performs the shaping process.
It realizes automatic material changing operation, solves the problem of traditional manual loading and unloading, improves processing efficiency and ease of use of the device, facilitates processing efficiency and equipment continuity, and improves production efficiency.
Smart Images

Figure CN224114914U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive parts manufacturing technology, specifically to a shaping device for a vehicle air conditioner blower rotor assembly. Background Technology
[0002] Vehicle air conditioning is an air conditioning system used to regulate the temperature and humidity inside a vehicle and provide a comfortable environment for passengers. It mainly consists of a compressor, condenser, evaporator, fan and other structures. In the production process of the blower rotor assembly, in order to ensure the balance of rotation, a shaping device is required to shape the rotor assembly.
[0003] Currently, the rotor assembly shaping device lacks a rapid material changing mechanism, usually requiring manual loading and unloading. This results in tedious and inefficient repetitive operations during the shaping of a large number of rotor assemblies, with poor ease of use and continuity. It also increases the production time of the vehicle air conditioning blower and affects processing efficiency. Therefore, a rotor assembly shaping device for vehicle air conditioning blowers is proposed, which can replace the traditional manual loading and unloading operation with a rapid material changing method. This makes the overall device more convenient to use, improves the continuity of device use, and enhances the processing effect. Summary of the Invention
[0004] To address the problems in the existing technology, this utility model provides a shaping device for the rotor assembly of a vehicle air conditioner blower, so as to improve the continuity of device use and improve the processing effect.
[0005] The technical solution adopted by this utility model to solve its technical problem is a vehicle air conditioner blower rotor assembly shaping device, including a base, a material changing assembly and a material guiding assembly. The top of the base is connected to the processing table by bolts. The top of the processing table is rotatably connected to the material changing assembly. The bottom of the processing table is provided with the material guiding assembly. The top of the processing table is provided with a shaping assembly on one side.
[0006] The material changing assembly includes a turntable, and the processing table is mounted on the turntable via bearings. The surface of the turntable has a placement groove, and push rods are sleeved and connected to both sides of the placement groove inside the turntable. One end of the push rod is connected to a clamp by bolts.
[0007] By adopting the above technical solution, it is convenient to use rotation and clamping to replace the traditional manual loading and unloading operation, thereby improving the flexibility and convenience of the device and making the shaping more convenient and efficient.
[0008] Specifically, the material guiding assembly includes a telescopic sleeve, and the processing table is connected to the telescopic sleeve by bolts. A telescopic rod is connected inside the telescopic sleeve, and a micro air pump is connected to one side of the telescopic sleeve by bolts. The air outlet of the micro air pump is connected to the telescopic rod through a hose.
[0009] By adopting the above technical solution, it is convenient to use the sliding connection to lift and guide the processed rotor assembly, and at the same time, the high-pressure airflow delivered by the micro air pump can be used to assist in cleaning the inside of the mold.
[0010] Specifically, an air cushion is glued to the inside of the push rod inside the turntable, and a return spring is sleeved on the outside of the push rod inside the turntable.
[0011] By adopting the above technical solution, the deformation and elastic driving force generated by inflation and deflation can be used to control the position of the adjusting push rod and clamping plate, thus adapting to rotor assemblies of different sizes.
[0012] Specifically, the surface of the telescopic rod is provided with air holes, the bottom of the telescopic sleeve is connected to the electric push rod by bolts, and the output end of the electric push rod is connected to one end of the telescopic rod by bolts.
[0013] By adopting the above technical solution, an electric push rod can be used to drive a telescopic rod to perform a lifting action, while air holes are used to guide the flow and assist in cleaning the inside of the mold.
[0014] Specifically, the shaping component includes a fixed frame, and the processing table is connected to the fixed frame by bolts. The top of the fixed frame is connected to a cylinder by bolts, and the output end of the cylinder is located on the top of the turntable and connected to the upper mold by bolts.
[0015] By adopting the above technical solution, it is convenient to use a cylinder to drive the upper mold for mold closing and shaping operations.
[0016] Specifically, the top of the processing table is located at the bottom of the turntable and is connected to the lower mold by bolts.
[0017] By adopting the above technical solution, it is convenient to form a shaping mold with the upper mold for shaping processing.
[0018] Specifically, the bottom of the processing table is connected to a servo motor by bolts, and the servo motor is connected to the turntable via a drive shaft. The top of the processing table is slidably connected to a receiving tray on the other side of the turntable.
[0019] By adopting the above technical solution, the material changing component can be driven to rotate reciprocally to perform material changing actions.
[0020] The beneficial effects of this utility model are:
[0021] The present invention discloses a vehicle air conditioner blower rotor assembly shaping device. Through the setting of a turntable, placement groove, push rod and clamping plate, it can form an automatic material changing mechanism by rotation and clamping. In the process of shaping the rotor assembly, it replaces the traditional manual feeding operation, thereby improving the convenience of the device and increasing the production efficiency.
[0022] The present invention discloses a vehicle air conditioner blower rotor assembly shaping device. Through the provision of a telescopic sleeve, telescopic rod, micro air pump and air hole, it can use a sliding connection to add an auxiliary material guiding and unloading mechanism, so as to quickly send out the shaped rotor and further improve the convenience of material replacement. At the same time, the high-pressure airflow can clean the dust and waste in the lower mold during the material guiding and unloading process, thereby improving the quality of use. Attached Figure Description
[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0025] Figure 2 This is a cross-sectional view of the material changing component of this utility model;
[0026] Figure 3 This is a cross-sectional view of the material guiding assembly of this utility model;
[0027] Figure 4 This is a cross-sectional structural diagram of the present invention;
[0028] In the diagram: 1. Base; 2. Processing table; 3. Material changing assembly; 301. Turntable; 302. Placement slot; 303. Push rod; 304. Clamping plate; 305. Air cushion; 306. Return spring; 4. Material guiding assembly; 401. Telescopic sleeve; 402. Telescopic rod; 403. Miniature air pump; 404. Air hole; 405. Electric push rod; 5. Shaping assembly; 501. Fixing frame; 502. Cylinder; 503. Upper mold; 6. Lower mold; 7. Servo motor; 8. Receiving tray. Detailed Implementation
[0029] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0030] To facilitate continuous use of the equipment and improve processing results, such as Figure 1-2As shown, the present invention provides a vehicle air conditioner blower rotor assembly shaping device, which includes a base 1, a material changing assembly 3 and a material guiding assembly 4. The top of the base 1 is connected to the processing table 2 by bolts. The top of the processing table 2 is rotatably connected to the material changing assembly 3. The bottom of the processing table 2 is provided with the material guiding assembly 4. The top side of the processing table 2 is provided with a shaping assembly 5.
[0031] The material changing assembly 3 includes a turntable 301, and the processing table 2 is mounted on the turntable 301 via bearings. The surface of the turntable 301 is provided with a placement groove 302. Push rods 303 are sleeved and connected on both sides of the placement groove 302 inside the turntable 301. One end of the push rod 303 is connected to a clamping piece 304 by bolts.
[0032] In use, the push rod 303 and clamping plate 304 quickly clamp the workpiece, and the rotation of the turntable 301 can quickly assist in changing materials, replacing the traditional manual loading and unloading operation, thereby improving the convenience of the device and avoiding safety hazards caused by misoperation. The structure is simple and easy to operate, and the use is more reasonable and efficient.
[0033] To improve the convenience of shaping and unloading, and to enhance the quality of shaping molds, for example, such as... Figure 3 As shown, the present invention also includes the following: the material guiding assembly 4 includes a telescopic sleeve 401, and the processing table 2 is connected to the telescopic sleeve 401 by bolts; the telescopic sleeve 401 is fitted with a telescopic rod 402; one side of the telescopic sleeve 401 is connected to a micro air pump 403 by bolts; and the air outlet of the micro air pump 403 is connected to the telescopic rod 402 through a hose.
[0034] In use, the sliding connection between the telescopic sleeve 401 and the telescopic rod 402 can lift the shaped rotor assembly, thereby assisting in the material guiding and unloading actions. The micro air pump 403 facilitates the use of high-pressure airflow to assist in cleaning the inside of the shaping mold during the material guiding process.
[0035] For example, such as Figure 2 As shown, the present invention also includes an air cushion 305 bonded to the inside of the push rod 303 within the turntable 301, and a return spring 306 sleeved around the push rod 303 within the turntable 301.
[0036] During use, the deformation generated by the inflation and deflation of the air cushion 305 and the elastic pushing force of the return spring 306 can realize the adjustment operation of the clamping mechanism of the material changing component 3. The top of the turntable 301 is provided with an air nozzle corresponding to the air cushion 305.
[0037] For example, such as Figure 3As shown, the present invention also includes an air hole 404 on the surface of the telescopic rod 402, an electric push rod 405 connected to the bottom of the telescopic sleeve 401 by bolts, and the output end of the electric push rod 405 connected to one end of the telescopic rod 402 by bolts.
[0038] During use, the electric push rod 405 can drive the telescopic rod 402 to slide and perform the material lifting action. The air hole 404 facilitates the output of high-pressure airflow for auxiliary cleaning.
[0039] For example, such as Figure 4 As shown, the present invention also includes the shaping component 5, which includes a fixing frame 501, and the processing table 2 is connected to the fixing frame 501 by bolts. The top of the fixing frame 501 is connected to the cylinder 502 by bolts, and the output end of the cylinder 502 is located on the top of the turntable 301 and is connected to the upper mold 503 by bolts.
[0040] In use, the cylinder 502 can drive the upper die 503 to perform a downward extrusion action to shape the rotor assembly.
[0041] For example, such as Figure 4 As shown, the present invention also includes a lower mold 6 whose top is located at the bottom of the turntable 301 and is connected by bolts to the processing table 2.
[0042] In use, the lower mold 6 and the upper mold 503 can form a shaping mechanism to place the rotor assembly into it for shaping processing.
[0043] For example, such as Figure 4 As shown, the present invention also includes a servo motor 7 connected to the bottom of the processing table 2 by bolts, and the servo motor 7 connected to the turntable 301 by a drive shaft. A receiving tray 8 is slidably connected to the top of the processing table 2 on the other side of the turntable 301.
[0044] In use, the servo motor 7 facilitates the rotation of the material changing component 3 to perform the material changing action, and the receiving tray 8 facilitates the recycling of the shaped rotor component.
[0045] In use, the operator first manually turns on the external air pump to inflate the air cushion 305 through the air nozzle. The deformation generated by the inflation of the air cushion 305 pushes the push rod 405 to slide into the placement groove 302, thereby clamping and fixing the blower rotor assembly through the clamping plate 304. Then, the operator manually turns on the servo motor to drive the turntable 301 to rotate, so that the rotor assembly is on top of the lower mold 6. The air cushion 305 is deflated, and the spring force of the return spring 306 pushes the push rod 303 to retract and reset, so that the rotor assembly falls quickly into the lower mold 6. At the same time, the operator manually turns on the cylinder 502 to drive the upper mold 503 to slide down. The upper mold 503 and the lower mold 6 squeeze the rotor assembly to perform shaping processing.
[0046] After the shaping process is completed, the electric push rod 405 is manually activated to drive the telescopic rod 402 to slide upward. The telescopic rod 402 passes through the lower mold 6, allowing the shaped rotor assembly to be pushed back into the placement slot 302. The clamping plate 304 then holds the assembly for material guiding and discharging. The rotation of the turntable 301 completes the material changing operation, facilitating continuous shaping and improving overall processing efficiency. Furthermore, during the material guiding and discharging process, the micro air pump 403 can be manually activated to deliver high-pressure airflow through the air holes 404 of the telescopic rod 402 to assist in cleaning the interior of the lower mold 6. The overall structure is simple and compact, low in cost, easy to operate, and more flexible and convenient to use.
[0047] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A shaping device for a vehicle air conditioner blower rotor assembly, characterized in that, It includes a base (1), a material changing assembly (3) and a material guiding assembly (4). The top of the base (1) is connected to the processing table (2) by bolts. The top of the processing table (2) is rotatably connected to the material changing assembly (3). The bottom of the processing table (2) is provided with the material guiding assembly (4). The top of the processing table (2) is provided with a shaping assembly (5). The material changing assembly (3) includes a turntable (301), and the processing table (2) is mounted on the turntable (301) via bearings. The surface of the turntable (301) is provided with a placement groove (302). Push rods (303) are sleeved and connected on both sides of the placement groove (302) inside the turntable (301). One end of the push rod (303) is connected to a clamp (304) by bolts.
2. The vehicle air conditioner blower rotor assembly shaping device according to claim 1, characterized in that, The material guiding assembly (4) includes a telescopic sleeve (401), and the processing table (2) is connected to the telescopic sleeve (401) by bolts. The telescopic sleeve (401) is fitted with a telescopic rod (402). One side of the telescopic sleeve (401) is connected to a micro air pump (403) by bolts, and the air outlet of the micro air pump (403) is connected to the telescopic rod (402) through a hose.
3. The vehicle air conditioner blower rotor assembly shaping device according to claim 1, characterized in that, An air cushion (305) is glued to the inside of the turntable (301) and located on the inner side of the push rod (303). A return spring (306) is sleeved inside the turntable (301) and located on the outer side of the push rod (303).
4. A vehicle air conditioner blower rotor assembly shaping device according to claim 2, characterized in that, The surface of the telescopic rod (402) is provided with air holes (404), the bottom of the telescopic sleeve (401) is connected to the electric push rod (405) by bolts, and the output end of the electric push rod (405) is connected to one end of the telescopic rod (402) by bolts.
5. A vehicle air conditioner blower rotor assembly shaping device according to claim 1, characterized in that, The shaping component (5) includes a fixing frame (501), and the processing table (2) is connected to the fixing frame (501) by bolts. The top of the fixing frame (501) is connected to the cylinder (502) by bolts, and the output end of the cylinder (502) is located on the top of the turntable (301) and connected to the upper mold (503) by bolts.
6. A vehicle air conditioner blower rotor assembly shaping device according to claim 1, characterized in that, The top of the processing table (2) is located at the bottom of the turntable (301) and is connected to the lower mold (6) by bolts.
7. A vehicle air conditioner blower rotor assembly shaping device according to claim 1, characterized in that, The bottom of the processing table (2) is connected to a servo motor (7) by bolts, and the servo motor (7) is connected to a turntable (301) by a drive shaft. The top of the processing table (2) is slidably connected to a receiving tray (8) on the other side of the turntable (301).