Rolling forming machine die

By introducing a second switching disc and cylinder to adjust the male mold interval in the roll forming machine mold, combined with air blowing pipe cleaning and heating wire lubrication, the problem of time-consuming mold replacement is solved, and rapid replacement and efficient production are achieved.

CN224114934UActive Publication Date: 2026-04-14宁波睿辰机械有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
宁波睿辰机械有限公司
Filing Date
2025-05-06
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

The existing roll forming machine molds take a long time to change, which affects production efficiency.

Method used

The system employs a second switching plate and a first switching plate to quickly switch between male and female molds. Combined with cylinder adjustment intervals, it adds an air blowing pipe to clean the material surface, uses heating wires to accelerate oil flow, and is equipped with a damping spring shock absorber to reduce impact damage.

Benefits of technology

It enables quick replacement of male and female molds, reduces adjustment time, improves production efficiency, and enhances material handling through cleaning and lubrication.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224114934U_ABST
    Figure CN224114934U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of rolling forming machines, and particularly relates to a rolling forming machine die which comprises a rolling forming machine body, and a plurality of fixing frames are fixedly connected to the top of the rolling forming machine body. The bottom of the fixing frame is fixedly connected with a lower plate; the output end of the lower plate is fixedly connected with a lower servo motor; the lower servo motor is arranged on the lower plate in a penetrating mode and rotationally connected with the lower plate. The end part of the lower servo motor is fixedly connected with a first switching disc; a plurality of lower mold frames are fixedly connected to the surface of the first switching disc; a female die is fixedly connected to the middle of the lower die frame. The top of the lower plate is fixedly connected with an upper plate; an adjusting assembly is arranged in the middle of the upper plate; the male die and the female die are rapidly switched by using the second switching disc and the first switching disc, and rapid adjustment can be performed when switching is needed, so that the replacement speed is increased, and convenience is improved; and meanwhile, a plurality of male dies can be mounted on the second switching disc, so that switching can be completed only by rotating the corresponding male dies to the working positions during replacement, and work can be quickly started.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of roll forming machine technology, specifically a roll forming machine mold. Background Technology

[0002] Roll forming machine is a mechanical device used to process metal sheets into specific shapes and sizes by rolling. It usually consists of multiple rollers. Through the rotation and extrusion of the rollers, the sheet is gradually deformed to achieve the desired shape. Roll forming machine is characterized by high efficiency, precision and the ability to process a variety of shapes. It is widely used in the automotive, construction, and home appliance industries.

[0003] Roll forming machine molds typically consist of a male mold and a female mold. The male mold is usually a rotating roller, while the female mold is a fixed model. The two work together to achieve the forming operation of the blank.

[0004] When using a roll forming machine, materials are processed by rolling. However, it was found that when different specifications need to be rolled, the mold needs to be replaced. However, the replacement is time-consuming because it is connected by multiple bolts.

[0005] Therefore, a roll forming machine mold is proposed to address the above problems. Utility Model Content

[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: A roll forming machine mold of this utility model includes a roll forming machine body, with multiple fixed frames fixed to the top of the roll forming machine body; a lower plate fixed to the bottom of the fixed frames; a lower servo motor fixed to the output end of the lower plate; the lower servo motor is through-mounted and rotatably connected to the lower plate; a first switching disk is fixed to the end of the lower servo motor; multiple lower mold frames are fixed to the surface of the first switching disk; a female mold is fixed to the middle of the lower mold frames; an upper plate is fixed to the top of the lower plate; an adjustment component is provided in the middle of the upper plate; an upper servo motor is fixed to the end of the adjustment component; A second switching disk is fixedly connected to the output end of the aforementioned servo motor; multiple upper mold holders are fixedly connected to the surface of the second switching disk; multiple rolling servo motors are fixedly connected to the side wall of the second switching disk; a male mold is fixedly connected to the output end of the rolling servo motor; the male mold is rotatably connected to the upper mold holder; the male mold and female mold are correspondingly set and both are gradually decreasing in size; by using the second switching disk and the first switching disk to quickly switch between the male mold and female mold, adjustments can be made quickly when switching is needed, thereby speeding up the replacement speed and increasing convenience. At the same time, multiple male molds can be installed on the second switching disk, so when changing, only the corresponding male mold needs to be rotated to the working position to complete the switching and quickly enter the working state.

[0008] Preferably, the adjustment component includes a cylinder; the cylinder and the upper plate are fixedly connected; a round rod is fixedly connected to the output end of the cylinder; a slider is fixedly connected to the end of the round rod; the slider is slidably connected to the upper plate; the slider and the upper servo motor are fixedly connected; by adding a cylinder, it can move quickly when adjusting the interval between the male mold and the female mold, thereby speeding up the adjustment speed of the male mold and reducing the time for adjusting the position of the male mold.

[0009] Preferably, multiple upright plates are fixedly attached to the surface of the fixed frame; the upright plates are located at the ends of the fixed frame; air blowing pipes are fixedly attached to the side walls of the upright plates; air guide pipes are fixedly attached to the surface of the upright plates; the air blowing pipes and the air guide pipes are connected; the air blowing pipes are inclined; by adding multiple air blowing pipes, the surface of the material can be quickly cleaned before and after entry, thereby blowing off the dust and impurities attached to the surface for rapid cleaning.

[0010] Preferably, an oil bladder is fixedly connected to the top of the upper mold frame; a sponge is fixedly connected to the inner wall of the upper mold frame; the oil bladder and the sponge are connected by a hose; by adding an oil bladder, oil can be delivered to the inside of the sponge, thereby continuously applying oil to the surface of the male mold, thus increasing the smoothness when the male mold and the material come into contact.

[0011] Preferably, a heating wire is fixed to the inner wall of the oil bladder; multiple heating wires are arranged on the oil bladder; by adding heating wires, the oil inside the oil bladder can be heated to accelerate its flow frequency, thereby making it smoother during use and increasing the lubrication effect.

[0012] Preferably, a plurality of damping spring shock absorbers are fixedly connected inside the upper plate; a baffle is fixedly connected to the end of each damping spring shock absorber; by adding damping spring shock absorbers, the impact contact between the slider and the end of the upper plate can be reduced when the slider moves rapidly, thereby increasing its protection and reducing impact damage.

[0013] The advantages of this utility model are:

[0014] 1. The roll forming machine mold of this utility model allows for quick switching between male and female molds by using a second switching plate and a first switching plate. This enables rapid adjustment when switching is required, thereby speeding up the replacement process and increasing convenience. At the same time, multiple male molds can be installed on the second switching plate, so that when changing, the corresponding male mold only needs to be rotated to the working position to complete the switching and quickly enter the working state.

[0015] 2. The roll forming machine mold of this utility model can be moved quickly when adjusting the gap between the male mold and the female mold by adding a cylinder, so as to speed up the adjustment speed of the male mold and reduce the time for adjusting the position of the male mold. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the main body of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the fixing frame in this utility model;

[0019] Figure 3 This is a schematic diagram of the upper mold frame in this utility model;

[0020] Figure 4 This is a schematic diagram of the lower mold frame in this utility model;

[0021] Figure 5 This is a schematic diagram of the heating wire in this utility model.

[0022] In the diagram: 1. Roll forming machine body; 11. Fixing frame; 12. Lower plate; 13. Lower servo motor; 14. First switching plate; 15. Lower mold frame; 16. Female mold; 17. Upper plate; 18. Adjustment component; 19. Second switching plate; 101. Roll forming servo motor; 102. Upper mold frame; 103. Male mold; 104. Upper servo motor; 2. Cylinder; 21. Round rod; 22. Slider; 3. Vertical plate; 31. Air blowing pipe; 32. Air guide pipe; 4. Oil bladder; 41. Sponge; 5. Heating wire; 6. Damping spring shock absorber; 61. Baffle. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0024] Specific implementation examples are given below.

[0025] like Figures 1 to 5As shown in the embodiment of this utility model, a roll forming machine mold includes a roll forming machine body 1. Multiple fixing frames 11 are fixedly connected to the top of the roll forming machine body 1. A lower plate 12 is fixedly connected to the bottom of each fixing frame 11. A lower servo motor 13 is fixedly connected to the output end of the lower plate 12. The lower servo motor 13 is through-mounted and rotatably connected to the lower plate 12. A first switching disk 14 is fixedly connected to the end of the lower servo motor 13. Multiple lower mold frames 15 are fixedly connected to the surface of the first switching disk 14. A female mold 16 is fixedly connected to the middle of each lower mold frame 15. The top of the lower plate 12 is fixedly... An upper plate 17 is connected; an adjustment component 18 is provided in the middle of the upper plate 17; an upper servo motor 104 is fixedly connected to the end of the adjustment component 18; a second switching disk 19 is fixedly connected to the output end of the upper servo motor 104; multiple upper mold holders 102 are fixedly connected to the surface of the second switching disk 19; multiple rolling servo motors 101 are fixedly connected to the side wall of the second switching disk 19; a male mold 103 is fixedly connected to the output end of the rolling servo motor 101; the male mold 103 is rotatably connected to the upper mold holder 102; the male mold 103 and the female mold 16 are correspondingly arranged and both gradually decrease in size; During operation, when processing materials, the gap between the male mold 103 and the female mold 16 can be adjusted first using the adjustment component 18. Then, the second switching plate 19 and the first switching plate 14 are rotated by starting the lower servo motor 13 and the upper servo motor 104, thereby adjusting the male mold 103 and the female mold 16 to the corresponding positions. When the material is fed into the position between the male mold 103 and the female mold 16, the rolling servo motor 101 is started to drive the male mold 103 to rotate. When the male mold 103 rotates, it moves with the material and cooperates with the female mold 16 to process the material. After roll forming, the material continues to move towards the next male mold 103. When it is necessary to switch male molds 103, the upper servo motor 104 and the lower servo motor 13 can be started for quick switching. By using the second switching plate 19 and the first switching plate 14 to quickly switch between male molds 103 and female molds 16, adjustments can be made quickly when switching is needed, thereby speeding up the replacement process and increasing convenience. At the same time, multiple male molds 103 can be installed on the second switching plate 19, so when changing, the corresponding male mold 103 only needs to be rotated to the working position to complete the switch and quickly enter the working state.

[0026] like Figures 1 to 3As shown, the adjustment assembly 18 includes a cylinder 2; the cylinder 2 and the upper plate 17 are fixedly connected; a round rod 21 is fixedly connected to the output end of the cylinder 2; a slider 22 is fixedly connected to the end of the round rod 21; the slider 22 is slidably connected to the upper plate 17; the slider 22 and the upper servo motor 104 are fixedly connected; during operation, when the gap between the male mold 103 and the female mold 16 needs to be adjusted, the cylinder 2 is activated, causing the cylinder 2 to drive the round rod 21, which in turn causes the slider 22 to slide. When the slider 22 slides, it will drive the second switching disk 19 to move as a whole, thereby adjusting the gap between the male mold 103 and the female mold 16; by adding the cylinder 2, it can move quickly when adjusting the gap between the male mold 103 and the female mold 16, thus speeding up the adjustment speed of the male mold 103 and reducing the time for adjusting the position of the male mold 103.

[0027] like Figures 1 to 4 As shown, multiple upright plates 3 are fixedly attached to the surface of the fixed frame 11; the upright plates 3 are located at the ends of the fixed frame 11; an air blowing pipe 31 is fixedly attached to the side wall of the upright plate 3; an air guide pipe 32 is fixedly attached to the surface of the upright plate 3; the air blowing pipe 31 and the air guide pipe 32 are connected; the air blowing pipe 31 is inclined; during operation, when the material enters between the male mold 103 and the female mold 16, it will pass through the air blowing pipe 31. At this time, the air guide pipe 32 is connected to an air pump so that the airflow is transmitted through the air guide pipe 32 to the inside of the air blowing pipe 31 and sprayed onto the surface of the material, thereby cleaning the surface of the material. Subsequently, after the material passes through the male mold 103 and the female mold 16 and is rolled, it will reach the interval area between the fixed frame 11. At this time, the air blowing pipe 31 will also blow airflow onto the material, thereby cleaning the surface of the material again. By adding multiple air blowing pipes 31, the surface of the material can be quickly cleaned before and after entering, thereby blowing off the dust and impurities attached to the surface, thus achieving rapid cleaning.

[0028] like Figures 1 to 5 As shown, an oil bladder 4 is fixedly connected to the top of the upper mold frame 102; a sponge 41 is fixedly connected to the inner wall of the upper mold frame 102; the oil bladder 4 and the sponge 41 are connected by a hose; during operation, when the male mold 103 rotates, it will come into contact with the sponge 41. After contact, the oil absorbed inside the sponge 41 will be dipped and attached to the surface of the male mold 103, thereby reducing friction when processing materials and increasing the rolling effect during processing; by adding the oil bladder 4, oil can be transported inside the sponge 41, thereby continuously coating the surface of the male mold 103 with oil, thus increasing the smoothness when the male mold 103 comes into contact with the material.

[0029] like Figure 5As shown, a heating wire 5 is fixedly connected to the inner wall of the oil bladder 4; multiple heating wires 5 are arranged on the oil bladder 4; during operation, when the oil inside the oil bladder 4 has been stored for a long time and is ready for use, the heating wire 5 can be activated to rapidly heat the inside of the oil bladder 4, thereby liquefying the oil and increasing its fluidity so that it flows through the hose into the sponge 41; by adding heating wires 5, the oil inside the oil bladder 4 can be heated to accelerate its flow frequency, thus making it smoother during use and increasing the lubrication effect.

[0030] like Figure 3 As shown, multiple damping spring dampers 6 are fixedly connected inside the upper plate 17; a baffle 61 is fixedly connected to the end of each damping spring damper 6; during operation, when the cylinder 2 drives the slider 22 to move rapidly, it will contact the baffle 61 when it reaches the end of the upper plate 17, and then push the baffle 61 closer to the damping spring damper 6. At this time, the damping spring damper 6 will be squeezed. When squeezed, the damping spring damper 6 will be compressed. The thrust generated when compressed will increase the moving resistance of the slider 22, thereby slowing down the moving speed; by adding damping spring dampers 6, the impact contact between the slider 22 and the end of the upper plate 17 can be reduced when the slider 22 moves rapidly, thereby increasing its protection and reducing impact damage.

[0031] Working principle: When processing materials, the gap between the male die 103 and the female die 16 can be adjusted first using the adjusting component 18. Then, the second switching plate 19 and the first switching plate 14 are rotated by starting the lower servo motor 13 and the upper servo motor 104, thereby adjusting the male die 103 and the female die 16 to the corresponding positions. When the material is fed into the position between the male die 103 and the female die 16, the rolling servo motor 101 is started to drive the male die 103 to rotate. When the male die 103 rotates, it moves with the material and cooperates with the female die 16 to roll the material. After molding, the material continues to move towards the next male mold 103. When switching male molds 103 is required, simply start the upper servo motor 104 and the lower servo motor 13 for quick switching. When the gap between the male mold 103 and the female mold 16 needs to be adjusted, the cylinder 2 is started, causing the cylinder 2 to drive the round rod 21, which in turn causes the slider 22 to slide. When the slider 22 slides, it drives the second switching plate 19 to move as a whole, thereby adjusting the gap between the male mold 103 and the female mold 16. Before entering the space between the male mold 103 and the female mold 16, the material passes through the air blowing pipe 31, at which point the air is guided... Air pipe 32 connects to an air pump, allowing airflow to be transmitted through the air guide pipe 32 to the inside of the air blowing pipe 31, where it is then sprayed onto the surface of the material, thus cleaning the material surface. After the material passes through the preceding male mold 103 and female mold 16 for rolling, it reaches the interval between the fixed frame 11. At this time, the air blowing pipe 31 also blows airflow onto the material, further cleaning its surface. When the male mold 103 rotates, it comes into contact with the sponge 41. Upon contact, the oil absorbed inside the sponge 41 is absorbed and adhered to the surface of the male mold 103, reducing friction and increasing rolling pressure during material processing. Effects: When the oil inside the oil bladder 4 is used after being stored for a long time, the heating wire 5 can be activated to quickly heat the inside of the oil bladder 4, liquefying the oil and increasing its fluidity so that it flows through the hose into the sponge 41; When the cylinder 2 drives the slider 22 to move quickly, it will contact the baffle 61 when it reaches the end of the upper plate 17, and then push the baffle 61 closer to the damping spring shock absorber 6. At this time, the damping spring shock absorber 6 will be squeezed. When squeezed, the damping spring shock absorber 6 will be compressed. When compressed, the thrust generated will increase the moving resistance of the slider 22, thereby slowing down the moving speed.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A roll forming machine mold, characterized in that: The machine includes a roll forming machine body (1), the top of which is fixedly connected to multiple fixed frames (11); the bottom of the fixed frames (11) is fixedly connected to a lower plate (12); the output end of the lower plate (12) is fixedly connected to a lower servo motor (13); the lower servo motor (13) is through-mounted and rotatably connected to the lower plate (12); the end of the lower servo motor (13) is fixedly connected to a first switching disk (14); multiple lower mold frames (15) are fixedly connected to the surface of the first switching disk (14); a female mold (16) is fixedly connected to the middle of the lower mold frame (15); an upper plate (17) is fixedly connected to the top of the lower plate (12); the upper plate... (17) An adjustment component (18) is provided in the middle; an upper servo motor (104) is fixedly connected to the end of the adjustment component (18); a second switching disk (19) is fixedly connected to the output end of the upper servo motor (104); a plurality of upper mold frames (102) are fixedly connected to the surface of the second switching disk (19); a plurality of rolling servo motors (101) are fixedly connected to the side wall of the second switching disk (19); a male mold (103) is fixedly connected to the output end of the rolling servo motor (101); the male mold (103) is rotatably connected to the upper mold frame (102); the male mold (103) and the female mold (16) are correspondingly set and are both gradually smaller.

2. The roll forming machine mold according to claim 1, characterized in that: The adjustment component (18) includes a cylinder (2); the cylinder (2) and the upper plate (17) are fixedly connected; a round rod (21) is fixedly connected to the output end of the cylinder (2); a slider (22) is fixedly connected to the end of the round rod (21); the slider (22) is slidably connected to the upper plate (17); the slider (22) and the upper servo motor (104) are fixedly connected.

3. The roll forming machine mold according to claim 2, characterized in that: The fixed frame (11) has multiple upright plates (3) fixedly attached to its surface; the upright plates (3) are located at the ends of the fixed frame (11); the side wall of the upright plate (3) is fixedly attached to an air blowing pipe (31); the surface of the upright plate (3) is fixedly attached to an air guide pipe (32); the air blowing pipe (31) and the air guide pipe (32) are connected; the air blowing pipe (31) is inclined.

4. The roll forming machine mold according to claim 3, characterized in that: An oil bladder (4) is fixedly attached to the top of the upper mold frame (102); a sponge (41) is fixedly attached to the inner wall of the upper mold frame (102); the oil bladder (4) and the sponge (41) are connected by a hose.

5. A roll forming machine mold according to claim 4, characterized in that: A heating wire (5) is fixed to the inner wall of the oil bladder (4); multiple heating wires (5) are provided on the oil bladder (4).

6. A roll forming machine mold according to claim 5, characterized in that: Multiple damping spring shock absorbers (6) are fixedly connected inside the upper plate (17); a baffle (61) is fixedly connected to the end of the damping spring shock absorber (6).