Abrasive paper replacing system

Abstract

The utility model relates to the technical field of industrial automation, in particular to an abrasive paper replacing system, a tool table is composed of a workbench frame and a table top plate, the table top plate is arranged at the top of the workbench frame, and a mill calibration mechanism, an abrasive paper tearing mechanism and an abrasive paper feeding mechanism are sequentially arranged at the top of the table top plate. The mill calibration mechanism comprises a detection mounting plate fixed to the top of the countertop through a bolt, the top of the detection mounting plate is sleeved with a linear bearing in a penetrating manner, a guide shaft is sleeved with the linear bearing in a penetrating manner, and a detection disc is fixed to the top end of the guide shaft through a bolt; the grinding machine calibration mechanism is used for adjusting and calibrating the angle of a grinding machine, the abrasive paper tearing mechanism is used for tearing off abrasive paper on the grinding machine, the abrasive paper feeding mechanism is used for installing the abrasive paper on the grinding machine, and the grinding machine calibration mechanism, the abrasive paper tearing mechanism and the abrasive paper feeding mechanism are fixed to the top of the table board through bolts and can be conveniently and independently detached for maintenance and replacement.

Description

Technical Field

[0001] This utility model relates to the field of industrial automation technology, specifically to a sandpaper replacement system. Background Technology

[0002] In related automated grinding processes, robotic arms are generally used to carry grinding machines to grind the surface of workpieces. This method has advantages such as high grinding efficiency, unlimited working time, stable grinding quality, and less dust pollution, and has largely replaced manual or semi-automatic grinding processes.

[0003] Automated grinding systems typically include a robotic arm motion unit, a sandpaper feeding module, a sandpaper tearing module, a grinding mill replacement module, a dust collector, a positioner, etc. Such automated grinding systems are usually integrated, and it is impossible to disassemble any module for maintenance or replacement. Therefore, a sandpaper replacement system is proposed, which realizes sandpaper replacement by setting a grinding mill calibration mechanism, a sandpaper tearing mechanism, and a sandpaper feeding mechanism on the top of the table panel. The grinding mill calibration mechanism, the sandpaper tearing mechanism, and the sandpaper feeding mechanism are all individually fixed to the top of the table panel with bolts, which facilitates individual disassembly and replacement. Utility Model Content

[0004] To address the problems in the existing technology, this utility model provides a sandpaper replacement system. The sandpaper is replaced by setting a mill calibration mechanism, a sandpaper tearing mechanism, and a sandpaper feeding mechanism on the top of the table panel. The mill calibration mechanism, sandpaper tearing mechanism, and sandpaper feeding mechanism are all individually fixed to the top of the table panel with bolts, which facilitates individual disassembly and replacement.

[0005] The technical solution adopted by this utility model to solve its technical problem is a sandpaper replacement system. The tool table is composed of a workbench frame and a table panel. The table panel is set on the top of the workbench frame. A mill calibration mechanism, a sandpaper tearing mechanism, and a sandpaper feeding mechanism are sequentially arranged on the top of the table panel. The mill calibration mechanism includes a detection mounting plate fixed to the top of the table panel by bolts. A linear bearing is sleeved through the top of the detection mounting plate. A guide shaft is sleeved through the inside of the linear bearing. A detection disc is fixed to the top of the guide shaft by bolts. A counterweight is fixed to the bottom of the guide shaft by bolts. A sensor bracket is fixed to the bottom of the detection mounting plate on one side of the guide shaft by bolts.

[0006] The sandpaper feeding mechanism includes an upper end plate that is bolted to the top of the table panel. A lower end plate is provided at the bottom of the upper end plate. Support rods are provided at equal intervals between the lower end plate and the upper end plate. Guide rods are connected to the inner ends of the lower end plate and the upper end plate between the support rods through guide shaft support seats. A cylinder is fixed to the bottom of the lower end plate by bolts. The output shaft at the top of the guide rod passes through the lower end plate, and a lifting platform is sleeved on the output shaft at the top of the lower end plate.

[0007] By adopting the above technical solution, the mill rotates on the detection plate, and the counterweight rotates through the guide shaft. The external sensor detects the rotation, which facilitates the calibration of the mill. The cylinder pushes the lifting platform and the sandpaper placed on top of it to move up, so that it can be installed on the mill.

[0008] Specifically, the sandpaper tearing mechanism includes a sandpaper tearing mounting plate that is fixed to the top of the table panel by bolts, and a sandpaper tearing sheet metal is fixed to the top of the sandpaper tearing mounting plate by bolts.

[0009] Specifically, an inspection door is provided on one side of the workbench frame, and a handle is fixed to one side of the inspection door by bolts.

[0010] Specifically, the bottom ends of both sides of the workbench frame are fixed with foot braces by bolts, and the bottom of the workbench frame located on the side of the foot braces is fixed with a mast by bolts.

[0011] Specifically, the top and bottom of the support rod are connected to the top of the lower end plate and the bottom of the upper end plate respectively through polyurethane gaskets, the lifting platform passes through the upper end plate, and the lifting platform is provided with paddles at equal intervals on its outer side.

[0012] Specifically, the top of the table panel is provided with reserved windows for feeding sandpaper at both ends.

[0013] The beneficial effects of this utility model are:

[0014] The sandpaper replacement system described in this utility model includes a mill calibration mechanism for adjusting and calibrating the mill angle, a sandpaper tearing mechanism for tearing the sandpaper off the mill, and a sandpaper feeding mechanism for installing the sandpaper onto the mill. The mill calibration mechanism, sandpaper tearing mechanism, and sandpaper feeding mechanism are all fixed to the top of the table panel with bolts, making it convenient to disassemble them individually for maintenance and replacement. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the mill calibration mechanism of this utility model;

[0018] Figure 3 This is a schematic diagram of the sandpaper tearing mechanism of this utility model;

[0019] Figure 4 This is a schematic diagram of the sandpaper feeding mechanism of this utility model;

[0020] In the diagram: 1. Tool table; 101. Workbench frame; 102. Tabletop; 103. Inspection door; 104. Foot brace; 105. Muffler; 106. Handle; 2. Grinding mill calibration mechanism; 201. Detection mounting plate; 202. Linear bearing; 203. Polyurethane pad; 204. Detection disc; 205. Guide shaft; 206. Counterweight; 207. Sensor bracket; 3. Sandpaper tearing mechanism; 301. Sandpaper tearing mounting plate; 302. Sandpaper tearing sheet metal; 4. Sandpaper feeding mechanism; 401. Upper end plate; 402. Support rod; 403. Guide shaft support seat; 404. Cylinder; 405. Guide rod; 406. Polyurethane gasket; 407. Lower end plate; 408. Lifting platform; 409. Paddle; 5. Sandpaper feeding window. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] The sandpaper replacement is achieved by installing a mill calibration mechanism, a sandpaper tearing mechanism, and a sandpaper feeding mechanism on the top of the table panel. Each of these mechanisms is individually bolted to the top of the table panel for easy disassembly and replacement. Figure 1-4 As shown, the sandpaper replacement system of this utility model includes a tool table 1 consisting of a workbench frame 101 and a table panel 102. The table panel 102 is located on top of the workbench frame 101. A mill calibration mechanism 2, a sandpaper tearing mechanism 3, and a sandpaper feeding mechanism 4 are sequentially arranged on the top of the table panel 102. The mill calibration mechanism 2 includes a detection mounting plate 201 fixed to the top of the table panel 102 by bolts. A linear bearing 202 is sleeved through the top of the detection mounting plate 201. A guide shaft 205 is sleeved through the inside of the linear bearing 202. A detection disc 204 is fixed to the top of the guide shaft 205 by bolts. A counterweight 206 is fixed to the bottom of the guide shaft 205 by bolts. A sensor bracket 207 is fixed to the bottom of the detection mounting plate 201 on one side of the guide shaft 205 by bolts.

[0023] The sandpaper feeding mechanism 4 includes an upper end plate 401 that is bolted to the top of the table panel 102. A lower end plate 407 is provided at the bottom of the upper end plate 401. Support rods 402 are equidistantly arranged between the lower end plate 407 and the upper end plate 401. Guide rods 405 are connected to the inner ends of the lower end plate 407 and the upper end plate 401 located between the support rods 402 through guide shaft support seats 403. A cylinder 404 is bolted to the bottom of the lower end plate 407. The output shaft at the top of the guide rod 405 passes through the lower end plate 407, and a lifting platform 408 is sleeved on the output shaft at the top of the lower end plate 407.

[0024] When in use, the mill rotates on the detection plate 204, and drives the counterweight 206 to rotate through the guide shaft 205. The external sensor detects the rotation, which facilitates the calibration of the mill. The cylinder 404 pushes the lifting platform 408 and the sandpaper placed on top of it to move up, so that it can be installed on the mill.

[0025] For example, such as Figure 3 As shown, the present invention also includes a sandpaper tearing mechanism 3, which includes a sandpaper tearing mounting plate 301 fixed to the top of the table panel 102 by bolts, and a sandpaper tearing sheet metal 302 fixed to the top of the sandpaper tearing mounting plate 301 by bolts.

[0026] When in use, the sandpaper removal mounting plate 301 makes it easy to remove the sandpaper from the mill.

[0027] For example, such as Figure 1 As shown, the present invention also includes an inspection door 103 provided on one side of the workbench frame 101, and a handle 106 fixed to one side of the inspection door 103 by bolts.

[0028] In use, the access door 103 can be pulled out using handle 106.

[0029] For example, such as Figure 1 As shown, the present invention also includes, at the bottom ends of both sides of the workbench frame 101, foot braces 104 are fixed by bolts, and at the bottom of the workbench frame 101 on one side of the foot braces 104, a mast wheel 105 is fixed by bolts.

[0030] In use, the foot brace 104 is used to support the workbench frame 101, and the fender 105 allows the workbench frame 101 to move.

[0031] For example, such as Figure 4 As shown, the present invention also includes the following: the top and bottom ends of the support rod 402 are respectively connected to the top of the lower end plate 407 and the bottom of the upper end plate 401 through polyurethane gaskets 406; the lifting platform 408 penetrates the upper end plate 401; and paddles 409 are equidistantly arranged on the outer side of the lifting platform 408.

[0032] When in use, the setting of the lever 409 makes it convenient for sandpaper placed on the lifting platform 408 to adjust the angle and position.

[0033] For example, such as Figure 1 As shown, the present invention also includes sandpaper feeding windows 5 provided at both ends of the top of the table panel 102.

[0034] When in use, removing the sandpaper feeding window 5 allows for the installation of sandpaper tearing mechanisms of other sizes on the tabletop 102.

[0035] When using this utility model, the operator connects the device to an external power source using a power cord. The external robotic arm moves the tray on its arm onto the sandpaper tearing mounting plate 301. The robotic arm moves so that the sandpaper tearing sheet metal 302 is inserted between the tray and the sandpaper. As the robotic arm moves, the sandpaper tearing sheet metal 302 scrapes the sandpaper off the tray. The sandpaper that falls off the tray falls into the workbench frame 101 through the holes on the sandpaper tearing mounting plate 301.

[0036] After the sandpaper falls off the tray, the external robotic arm is controlled to move the tray onto the detection plate 204 and control the tray to rotate. The rotation of the detection plate 204 drives the guide shaft 205 to rotate the counterweight 206 at its bottom end. The counterweight 206 is detected by ultrasonic sensors, infrared sensors, angle sensors and other sensors installed on the sensor bracket 207, and the angle of the tray is controlled to facilitate the subsequent installation of sandpaper and achieve the purpose of grinding mill calibration.

[0037] After the angle of the mill on the external robotic arm is adjusted, the external robotic arm controls the mill to move above the lifting platform 408. According to the angle, the sandpaper is placed on the lifting platform 408. The cylinder 404 is opened to push the lifting platform 408 and the sandpaper on top of it upward through the guide rod 405, so that the buckle on the sandpaper is inserted into the hole on the tray to install the sandpaper.

[0038] The foot brace 104 is used to support the workbench frame 101, the mast 105 facilitates the movement of the workbench frame 101, and the access door 103 allows the sandpaper to be torn off inside the workbench frame 101 for cleaning.

[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A sandpaper changing system, characterized in that, The tool table (1) is composed of a workbench frame (101) and a table panel (102). The table panel (102) is located on the top of the workbench frame (101). A mill calibration mechanism (2), a sandpaper tearing mechanism (3), and a sandpaper feeding mechanism (4) are sequentially arranged on the top of the table panel (102). The mill calibration mechanism (2) includes a detection mounting plate (201) fixed to the top of the table panel (102) by bolts. A linear bearing (202) is sleeved through the top of the detection mounting plate (201). A guide shaft (205) is sleeved through the inside of the linear bearing (202). A detection disc (204) is fixed to the top of the guide shaft (205) by bolts. A counterweight (206) is fixed to the bottom of the guide shaft (205) by bolts. A sensor bracket (207) is fixed to the bottom of the detection mounting plate (201) on one side of the guide shaft (205) by bolts. The sandpaper feeding mechanism (4) includes an upper end plate (401) that is fixed to the top of the table panel (102) by bolts. A lower end plate (407) is provided at the bottom of the upper end plate (401). Support rods (402) are provided at equal intervals between the lower end plate (407) and the upper end plate (401). The two ends of the lower end plate (407) and the upper end plate (401) located between the support rods (402) are connected to guide rods (405) by guide shaft support seats (403). A cylinder (404) is fixed to the bottom of the lower end plate (407) by bolts. The output shaft at the top of the guide rod (405) passes through the lower end plate (407), and a lifting platform (408) is sleeved on the output shaft at the top of the lower end plate (407).

2. The sandpaper replacement system according to claim 1, characterized in that, The sandpaper tearing mechanism (3) includes a sandpaper tearing mounting plate (301) fixed to the top of the table panel (102) by bolts, and a sandpaper tearing sheet metal (302) is fixed to the top of the sandpaper tearing mounting plate (301) by bolts.

3. The sandpaper replacement system according to claim 1, characterized in that, The workbench frame (101) is provided with an inspection door (103) on one side, and a handle (106) is fixed to one side of the inspection door (103) by bolts.

4. The sandpaper replacement system according to claim 1, characterized in that, The bottom ends of both sides of the workbench frame (101) are fixed with foot braces (104) by bolts, and the bottom of the workbench frame (101) located on the side of the foot brace (104) is fixed with a mast (105) by bolts.

5. A sandpaper replacement system according to claim 1, characterized in that, The top and bottom of the support rod (402) are connected to the top of the lower end plate (407) and the bottom of the upper end plate (401) respectively by polyurethane gaskets (406). The lifting platform (408) passes through the upper end plate (401). Paddles (409) are equidistantly arranged on the outer side of the lifting platform (408).

6. A sandpaper replacement system according to claim 1, characterized in that, The top two ends of the table panel (102) are provided with reserved windows (5) for feeding sandpaper.

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