Air mill with dust collection function

By installing a dust collection structure and separation components on the air mill, using an arc-shaped plate and a cylindrical filter to collect smoke and dust, and cleaning the filter with a vibrator, the impact of smoke and dust on personnel health during air mill operation is solved, achieving efficient smoke and dust collection and stable equipment operation.

CN224115955UActive Publication Date: 2026-04-14JIANGSU YINCHUANG ELECTRONIC MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

The fumes, sparks, and particulate matter generated by air mills during operation can affect the health of workers and are difficult to collect and treat effectively.

Method used

An air mill with a dust-collecting function was designed. By installing a dust-collecting structure and separation components on the air mill body, and using an arc-shaped plate and arc-shaped groove in conjunction with a cylindrical filter and a vibrator, particulate matter in the air is intercepted and collected. Combined with a fan, the smoke and dust are sucked into the collection cylinder, and the filter is cleaned regularly by the vibrator.

Benefits of technology

It effectively reduced the impact of smoke and dust on personnel, improved the efficiency of smoke and dust collection, reduced the load on the fan, and ensured the safety of the working environment and the stable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224115955U_ABST
    Figure CN224115955U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of air mills, in particular to an air mill with a dust collection function, which comprises an air mill body, a dust collection structure is mounted at the output end of the air mill body, two ends of the dust collection structure are connected with shunt pipes, and the other ends of the shunt pipes are connected with separation components. The dust collection structure comprises an arc-shaped plate, an installation hole groove formed in the center of the arc-shaped plate, arc-shaped grooves formed in the outer walls of the inner sides of the two ends of the arc-shaped plate, arc-shaped strips installed on the inner walls of one ends of the arc-shaped grooves and inlets formed in the outer walls of the arc-shaped strips and the outer wall of the arc-shaped plate at equal intervals. The separating assembly comprises a collecting barrel and a mounting cover mounted on the outer wall of the top of the collecting barrel. According to the utility model, the vibrator in the barrel-shaped filter screen is started at regular time, the vibrator generates vibration after being started to act on the barrel-shaped filter screen, and particle dust attached to the outer wall of the barrel-shaped filter screen is shaken off into the collecting barrel to be collected, so that the blockage of the barrel-shaped filter screen is reduced, and the load of the fan is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of air mill technology, and in particular to an air mill with a dust extraction function. Background Technology

[0002] Pneumatic sanders are generally used for metal grinding, cutting, paint removal, and putty sanding. There are disc sanders, track sanders, and belt sanders. Disc sanders come in two types: combination sanders and single-motion disc sanders, suitable for rough sanding. Track sanders are suitable for finishing. Belt sanders can be used when sanding narrow areas.

[0003] When an air mill is in operation, it produces fumes, sparks, and particulate matter upon contact with the surface of an object. These substances are carried away by the mill's discs and can release into the environment, causing health problems for workers. Utility Model Content

[0004] The purpose of this invention is to address the aforementioned problems and shortcomings by proposing an air mill with a dust extraction function: airborne particles are intercepted and adhered to the cylindrical filter, facilitating the extraction of smoke and dust generated during operation and reducing the impact on personnel. The arc-shaped strip at the arc groove, in conjunction with the inlet on the arc plate, intercepts larger impurities, making it easier to extract and collect smoke and dust.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A gas mill with a dust-collecting function includes a gas mill body, a dust-collecting structure installed at the output end of the gas mill body, and a diversion pipe connected to both ends of the dust-collecting structure, with a separation component connected to the other end of the diversion pipe; the dust-collecting structure includes an arc-shaped plate, a mounting hole groove opened at the center of the arc-shaped plate, arc-shaped grooves opened on the inner outer walls of both ends of the arc-shaped plate, an arc-shaped strip installed on the inner wall of one end of the arc-shaped groove, and inlets opened at equal intervals on the outer walls of the arc-shaped strip and the outer walls of the arc-shaped plate; the separation component includes a collection cylinder, a mounting cover installed on the top outer wall of the collection cylinder, an exhaust port opened at the center of the mounting cover, and a fan installed on the top outer wall of the mounting cover.

[0007] Preferably, the outer wall of one side of the arc-shaped plate is provided with connection ports at both ends, and one end of the diversion pipe is connected to the connection port respectively.

[0008] Preferably, the other end of the diversion pipe is connected to the top of the outer wall of one side of the collecting cylinder, and a fixing sleeve is fitted on the outer wall of one end of the diversion pipe.

[0009] Preferably, the input end of the fan is connected to one end of the exhaust port of the mounting cover, and a protective shell is installed on one side of the outer wall of the mounting cover at the fan, and the output end of the fan extends out of the outer wall of the protective shell.

[0010] Preferably, a cylindrical filter screen is installed on the inner wall of the mounting cover at the exhaust port, and the cylindrical filter screen has a cylindrical structure. Universal wheels are installed on the bottom outer wall of the collection cylinder at equal intervals.

[0011] Preferably, the inner wall of the cylindrical filter screen is provided with a vibrator, and the vibrator is fixed to the inner wall of the cylindrical filter screen;

[0012] Airborne particles are intercepted and adhered to the cylindrical filter, making it easier to inhale the smoke and dust generated during operations and reducing the impact on personnel. The arc-shaped strips at the arc-shaped groove, together with the inlet on the arc-shaped plate, intercept larger impurities, making it easier to inhale and collect smoke and dust.

[0013] Preferably, the cross-section of the arc plate is elliptical, and a gap is left between the arc strip and one end of the air mill body.

[0014] Preferably, the vibrator, the air mill body, and the fan are connected to a switch via wires, and the switch is connected to a power source via wires.

[0015] The beneficial effects of this utility model are as follows:

[0016] 1. Airborne particles are intercepted and adhered to the cylindrical filter screen, making it easier to inhale the smoke and dust generated during operation and reducing the impact on personnel. The arc-shaped strip at the arc groove, together with the inlet on the arc plate, intercepts larger impurities, making it easier to inhale and collect smoke and dust.

[0017] 2. Start the vibrator in the cylindrical filter screen at regular intervals. After the vibrator starts, it will generate vibration in the cylindrical filter screen, shaking off the particulate dust attached to the outer wall of the cylindrical filter screen and collecting it in the collection cylinder, reducing the clogging of the cylindrical filter screen and reducing the load on the fan. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of an air mill with a dust collection function proposed in this utility model.

[0019] Figure 2 This is a schematic diagram of the arc-shaped plate structure of an air mill with dust collection function proposed in this utility model.

[0020] Figure 3 This is a schematic diagram of the unfolded cross-sectional structure of the mounting cover of an air mill with a dust-collecting function proposed in this utility model.

[0021] Figure 4 This is a schematic diagram of the collection cylinder structure of an air mill with dust collection function proposed in this utility model.

[0022] In the diagram: 1. Air mill body, 2. Dust collection structure, 3. Diverter pipe, 4. Fixed sleeve, 5. Separation component, 6. Mounting hole groove, 7. Arc plate, 8. Arc groove, 9. Arc strip, 10. Inlet, 11. Connection port, 12. Collection cylinder, 13. Mounting cover, 14. Exhaust port, 15. Cylindrical filter screen, 16. Fan, 17. Protective shell, 18. Vibrator. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Example 1:

[0025] Reference Figure 1-2 A dust-collecting air mill includes an air mill body 1, a dust-collecting structure 2 is installed at the output end of the air mill body 1, and a diversion pipe 3 is connected to both ends of the dust-collecting structure 2, and a separation component 5 is connected to the other end of the diversion pipe 3.

[0026] The dust collection structure 2 includes an arc-shaped plate 7, a mounting hole groove 6 opened at the center of the arc-shaped plate 7, arc-shaped grooves 8 opened on the inner outer walls of both ends of the arc-shaped plate 7, an arc-shaped strip 9 installed on the inner wall of one end of the arc-shaped groove 8, and inlets 10 opened at equal intervals on the outer walls of the arc-shaped strip 9 and the outer walls of the arc-shaped plate 7.

[0027] Both ends of the outer wall of one side of the arc plate 7 are provided with connection ports 11, and one end of the diversion pipe 3 is connected to the connection port 11 respectively; the cross section of the arc plate 7 is an elliptical structure, and there is a gap between the arc strip 9 and one end of the air mill body 1. The arc strip 9 at the arc groove 8 cooperates with the inlet 10 on the arc plate 7 to intercept larger impurities, making it easy to suck in, easy to handle smoke and dust, and easy to use.

[0028] The other end of the diversion tube 3 is connected to the top of the outer wall of one side of the collection tube 12, and a fixing sleeve 4 is fitted on the outer wall of one end of the diversion tube 3. The fixing sleeve 4 fixes one end of the diversion tube 3 together, which facilitates cable management.

[0029] Example 2:

[0030] Reference Figure 1 and Figure 3-4 The separation assembly 5 includes a collection cylinder 12, a mounting cover 13 installed on the top outer wall of the collection cylinder 12, an exhaust port 14 opened at the center of the mounting cover 13, and a fan 16 installed on the top outer wall of the mounting cover 13.

[0031] The input end of the blower 16 is connected to one end of the exhaust port 14 of the mounting cover 13, and a protective shell 17 is installed on one side of the outer wall of the mounting cover 13 at the blower 16. The output end of the blower 16 extends out of the outer wall of the protective shell 17. When the airflow enters, it sucks the particles and dust generated by grinding into the collection cylinder 12. Then the gas is discharged by the blower 16. The particles in the air are intercepted at the cylindrical filter screen 15 and attached to the cylindrical filter screen 15, which facilitates the intake of the dust generated during the operation and reduces the impact on personnel.

[0032] A cylindrical filter 15 is installed on the inner wall of the mounting cover 13 at the exhaust port 14, and the cylindrical filter 15 has a cylindrical structure. Universal wheels are installed on the bottom outer wall of the collection cylinder 12 at equal intervals.

[0033] The inner wall of the cylindrical filter screen 15 is equipped with a vibrator 18, and the vibrator 18 is fixed to the inner wall of the cylindrical filter screen 15. After the vibrator 18 is started, it generates a vibration effect in the cylindrical filter screen 15, shaking off the particulate dust attached to the outer wall of the cylindrical filter screen 15 into the collection cylinder 12 for collection, reducing the clogging of the cylindrical filter screen 15, reducing the load on the fan 16, and facilitating use.

[0034] The vibrator 18, the air mill body 1, and the blower 16 are connected to a switch via wires, and the switch is connected to a power source via wires.

[0035] Working principle: During use, the grinding disc is removed from the air mill body 1, and the arc plate 7 is installed in the air mill body 1 through the mounting slot 6. The grinding disc is then installed back into the air mill body 1. When the air mill body 1 is in operation, there is a certain distance between the arc plate 7 and the object when the grinding disc comes into contact with it. After the blower 16 is started, gas is drawn from the collection cylinder 12 through the exhaust port 14. The gas enters through the arc groove 8 of the arc plate 7 via the diverter pipe 3. As the airflow enters, it simultaneously draws in the grinding particles and dust into the collection cylinder 12. Subsequently, the gas is discharged by the blower 16. Airborne particles are intercepted and adhered to the cylindrical filter screen 15, facilitating the intake of smoke generated during operation. Dust is reduced, minimizing the impact on personnel. The arc-shaped strip 9 at the arc-shaped groove 8, in conjunction with the inlet 10 on the arc-shaped plate 7, intercepts larger impurities, facilitating suction, dust handling, and ease of use. The vibrator 18 in the cylindrical filter 15 is activated periodically. After the vibrator 18 is activated, it generates vibration in the cylindrical filter 15, shaking off the particulate dust adhering to the outer wall of the cylindrical filter 15 into the collection cylinder 12 for collection, reducing the clogging of the cylindrical filter 15, reducing the load on the fan 16, and facilitating use. The fixing sleeve 4 fixes one end of the diversion pipe 3 together, facilitating cable management. The working part of the vibrator is a rod-shaped hollow cylinder with an eccentric oscillator inside. Driven by the motor, it rotates at high speed to generate high-frequency micro-amplitude vibration.

[0036] The exemplary embodiments of the present invention have been described in detail herein with reference to examples. However, those skilled in the art will understand that various modifications and alterations can be made to the specific embodiments described above without departing from the spirit of the present invention, and various combinations can be made to the various technical features and structures proposed in the present invention without exceeding the protection scope of the present invention, which is determined by the appended claims. The foregoing description of specific exemplary embodiments of the present invention is not intended to limit the present invention to the precise forms disclosed, and it is obvious that many changes and variations can be made based on the above teachings. The exemplary embodiments were chosen and described in order to explain the specific principles of the present invention and its practical applications, thereby enabling those skilled in the art to implement and utilize various different exemplary embodiments of the present invention, as well as various different choices and variations. The scope of the present invention is intended to be defined by the claims and their equivalents.

Claims

1. An air mill with a dust-collecting function, comprising an air mill body (1), characterized in that, The output end of the air mill body (1) is equipped with a dust suction structure (2), and the two ends of the dust suction structure (2) are connected to a diversion pipe (3), and the other end of the diversion pipe (3) is connected to a separation component (5). The dust collection structure (2) includes an arc plate (7), a mounting hole groove (6) opened at the center of the arc plate (7), an arc groove (8) opened on the inner outer wall of both ends of the arc plate (7), an arc strip (9) installed on the inner wall of one end of the arc groove (8), and an inlet (10) opened at equal intervals on the outer wall of the arc strip (9) and the outer wall of the arc plate (7). The separation assembly (5) includes a collection cylinder (12), a mounting cover (13) installed on the top outer wall of the collection cylinder (12), an exhaust port (14) opened at the center of the mounting cover (13), and a fan (16) installed on the top outer wall of the mounting cover (13).

2. The air mill with dust collection function according to claim 1, characterized in that, The arc plate (7) has connection ports (11) at both ends of one side of its outer wall, and one end of the diversion pipe (3) is connected to the connection port (11).

3. The air mill with dust collection function according to claim 1, characterized in that, The other end of the diversion pipe (3) is connected to the top of the outer wall of the collecting cylinder (12), and a fixing sleeve (4) is fitted on the outer wall of one end of the diversion pipe (3).

4. The air mill with dust collection function according to claim 1, characterized in that, The input end of the fan (16) is connected to one end of the exhaust port (14) of the mounting cover (13), and a protective shell (17) is installed on one side of the outer wall of the mounting cover (13) at the fan (16), and the output end of the fan (16) extends out of the outer wall of the protective shell (17).

5. The air mill with dust extraction function according to claim 1, characterized in that, The inner wall of the mounting cover (13) is fitted with a cylindrical filter screen (15) at the exhaust port (14), and the cylindrical filter screen (15) is a cylindrical structure. The bottom outer wall of the collection cylinder (12) is fitted with equidistant casters.

6. The air mill with dust collection function according to claim 5, characterized in that, The inner wall of the cylindrical filter (15) is provided with a vibrator (18), and the vibrator (18) is fixed to the inner wall of the cylindrical filter (15).

7. The air mill with dust extraction function according to claim 1, characterized in that, The cross-section of the arc plate (7) is elliptical, and there is a gap between the arc strip (9) and one end of the air mill body (1).

8. A gas mill with dust extraction function according to claim 6, characterized in that, The vibrator (18), the air mill body (1) and the fan (16) are connected to a switch via wires, and the switch is connected to a power source via wires.