Adjustable pipeline mounting device
By designing an adjustable pipe installation device, utilizing clamping and pipe moving components, the problems of poor adaptability to different pipe diameters and inconvenience of high-altitude operation of traditional devices are solved, achieving stable clamping and precise position adjustment, thus expanding the application scenarios.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-14
AI Technical Summary
Traditional pipe installation devices lack flexibility, are difficult to adapt to pipes of different diameters, and are difficult to securely fix and operate in high-altitude environments.
An adjustable pipe installation device was designed, equipped with a clamping assembly, a pipe moving assembly, support feet and a handle. The clamping block and moving plate are driven by an electric cylinder to achieve stable clamping and precise position adjustment for pipes of different diameters.
It achieves stable clamping and precise position adjustment of pipes of different diameters, enabling quick alignment and close contact, thus expanding its application scenarios to high-altitude operations.
Smart Images
Figure CN224116057U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipeline installation technology, and in particular to an adjustable pipeline installation device. Background Technology
[0002] Pipeline installation projects often face numerous challenges. Traditional pipe installation equipment often lacks sufficient flexibility when dealing with pipes of different diameters, making it difficult to effectively clamp various pipe sizes, resulting in low installation efficiency. Moreover, when connecting two pipes, existing equipment struggles to accurately adjust the pipe positions, making it difficult to quickly align and bring the two pipe ends close together, causing significant inconvenience to workers in subsequent connection operations.
[0003] In addition, the application scenarios of traditional devices are relatively limited. If a thin pipe is to be installed in a high-altitude environment, it cannot be firmly fixed to the ground, nor is it convenient for workers to operate it by hand. It lacks the ability to adapt to different work scenarios.
[0004] Therefore, an adjustable pipe installation device needs to be designed to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an adjustable pipe installation device. This device can clamp pipes of different diameters and adjust the position of two pipes, allowing the ends of the two pipes to quickly align and come into contact, facilitating subsequent connection between the two pipes by workers. Furthermore, the inclusion of support legs and handles allows the device to be used not only on the ground but also by workers holding it at heights to install thinner pipes.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] An adjustable pipe installation device includes a base plate. Two horizontal adjustment plates are provided on the upper end of the base plate. Multiple third electric cylinders are fixedly connected to the upper ends of the two horizontal adjustment plates. The telescopic ends of every two cooperating third electric cylinders are fixedly connected to a vertical plate. A clamping assembly is provided between the two cooperating vertical plates. The clamping assembly includes two fourth electric cylinders fixedly connected to adjacent sides of the two vertical plates. The telescopic end of each fourth electric cylinder is fixedly connected to a clamping block. Each clamping block is V-shaped.
[0008] Preferably, the two clamping blocks on each of the horizontal adjustment plates are staggered.
[0009] Preferably, the system further includes a pipe moving assembly, which includes two first slide rails fixedly connected to a base plate. Two sliders are slidably connected to each of the two first slide rails. A moving plate is fixedly connected to the upper end of each pair of cooperating sliders. Each horizontal adjustment plate is located above the corresponding moving plate. A mounting block is fixedly connected to the upper end of the base plate. A first electric cylinder is fixedly connected to the adjacent sides of the two mounting blocks. A fixing block is fixedly connected to the telescopic ends of the two first electric cylinders. The two fixing blocks are fixedly connected to the lower end of the corresponding moving plate.
[0010] Preferably, a second slide rail is fixedly connected to the upper end of each of the two movable plates, and a guide block is slidably connected to each of the two second slide rails. Each guide block is fixedly connected to the lower end of the corresponding horizontal adjustment plate. A second electric cylinder is installed at the upper end of each of the two movable plates, and the telescopic ends of the two second electric cylinders are fixedly connected to the corresponding guide blocks.
[0011] Preferably, multiple support legs are fixedly connected to both the front and rear sides of the base plate, and anchor bolts are installed on each of the multiple support legs.
[0012] Preferably, a handle is fixedly connected to the lower end of the base plate, and a power supply is installed at the lower end of the base plate.
[0013] Compared with existing technologies, the advantages of this device are:
[0014] 1. Compared with the prior art, this device, by setting up a clamping assembly, including two fourth electric cylinders and V-shaped clamping blocks connected to their telescopic ends, can stably clamp pipes of different diameters, greatly improving the adaptability of the device to pipes of different diameters.
[0015] 2. Compared with the existing technology, this device is equipped with a pipe moving component, including a first slide rail, a slider, a moving plate, a first electric cylinder and other structures, which can realize flexible adjustment of the pipe position, so that the two ends of the two pipes can be quickly aligned and brought into contact, which facilitates subsequent connection and effectively solves the problem that traditional devices are difficult to accurately adjust the pipe position.
[0016] 3. Compared with existing technologies, this device is equipped with support feet and anchor bolts on the front and rear sides of the base plate, and a handle at the bottom. It can be used to fix it firmly on the ground, and it is also convenient for workers to hold it and install thinner pipes at high altitudes, which greatly expands the application scenarios of the device. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of an adjustable pipe installation device proposed in this utility model;
[0018] Figure 2 for Figure 1 A structural diagram from another perspective;
[0019] Figure 3 for Figure 1 A bottom view.
[0020] In the diagram: 1 base plate, 2 first slide rail, 3 mounting block, 4 first electric cylinder, 5 fixing block, 6 moving plate, 7 second slide rail, 8 second electric cylinder, 9 horizontal adjustment plate, 10 third electric cylinder, 11 vertical plate, 12 fourth electric cylinder, 13 clamping block, 14 support leg, 15 anchor bolt, 16 guide block, 17 handle, 18 power supply. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Reference Figures 1-3 An adjustable pipe installation device includes a base plate 1, which serves as the basic support structure for the entire device and provides an installation platform for other components. Two horizontal adjustment plates 9 are located on the upper end of the base plate 1. Multiple third electric cylinders 10 are fixedly connected to the upper ends of each of the two horizontal adjustment plates 9. The multiple third electric cylinders 10 provide more stable power output, ensuring smoother height adjustment of a vertical plate 11. The telescopic ends of every two cooperating third electric cylinders 10 are fixedly connected to the vertical plate 11. By extending and retracting the third electric cylinders 10, the height of the vertical plate 11 can be flexibly changed, thereby meeting the needs of pipes of different heights. To meet the installation requirements of the pipe, a clamping assembly is provided between two cooperating vertical plates 11. The clamping assembly includes two fourth electric cylinders 12 fixedly connected to the adjacent sides of the two vertical plates 11. Each fourth electric cylinder 12 has a clamping block 13 fixedly connected to its telescopic end. Each clamping block 13 is V-shaped. The two clamping blocks 13 on each horizontal adjustment plate 9 are staggered. The V-shaped design can better fit the surface of the circular pipe, increase the contact area with the pipe, and improve the stability of clamping. This staggered arrangement allows the two clamping blocks 13 to clamp the pipe from different angles, further enhancing the fixing effect of the pipe.
[0023] The system also includes a pipe moving assembly, which comprises two first slide rails 2 fixedly connected to the base plate 1. Two sliders are slidably connected to each of the two first slide rails 2. A moving plate 6 is fixedly connected to the upper end of each pair of mating sliders. Each horizontal adjusting plate 9 is located above the corresponding moving plate 6. A mounting block 3 is fixedly connected to the upper end of the base plate 1. First electric cylinders 4 are fixedly connected to adjacent sides of the two mounting blocks 3. Fixing blocks 5 are fixedly connected to the telescopic ends of the two first electric cylinders 4. The two fixing blocks 5 are fixedly connected to the lower end of the corresponding moving plate 6. Second slide rails 7, which serve as guide blocks 16, are fixedly connected to the upper ends of the two moving plates 6. The sliding path provides a path for fine-tuning the horizontal adjustment plate 9 in the front-back direction. Guide blocks 16 are slidably connected to both second slide rails 7. The guide blocks 16 slide on the second slide rails 7, driving the horizontal adjustment plate 9 to move back and forth. Each guide block 16 is fixedly connected to the lower end of the corresponding horizontal adjustment plate 9, so that the guide block 16 can accurately drive the horizontal adjustment plate 9 to achieve precise adjustment of the front-back position of the pipeline. A second electric cylinder 8 is installed on the upper end of both moving plates 6. The second electric cylinder 8 serves as the power source to push the guide block 16 to move, providing power for adjusting the front-back position of the pipeline. The telescopic ends of the two second electric cylinders 8 are fixedly connected to the corresponding guide blocks 16.
[0024] The base plate 1 has multiple support legs 14 fixedly connected to both the front and rear sides, and each support leg 14 is equipped with an anchor bolt 15. The support legs 14 support the entire device, and the multiple support legs 14 increase the stability of the device. The anchor bolts 15 can be rotated to penetrate the ground, firmly fixing the device to the ground and preventing displacement during operation. The lower end of the base plate 1 is fixedly connected to a handle 17, which makes it convenient for workers to hold the device for movement or to operate the device when working at height, improving the portability and operability of the device. The lower end of the base plate 1 is equipped with a power supply 18, which provides power to the various components of the device, such as the electric cylinders, to ensure that the device can work normally.
[0025] The functional principle of this utility model can be explained through the following operation: When using the device, first place it in a suitable working position. If working on the ground, the anchor bolts 15 on the support leg 14 can be rotated to firmly fix it to the ground and ensure the stability of the device; if working at height, the worker can operate the device by holding the handle 17.
[0026] When starting the pipe installation, first place the two pipes to be connected in their respective positions. Then, activate the fourth electric cylinder 12. The telescopic end of the fourth electric cylinder 12 pushes the V-shaped clamping block 13. Using the two staggered V-shaped clamping blocks 13, the pipes are firmly clamped from both sides, ensuring that the pipes remain stable during subsequent operations.
[0027] After clamping is complete, if it is necessary to bring the two pipes closer together, the first electric cylinder 4 can be activated. The telescopic end of the first electric cylinder 4 drives the fixed block 5 to move, which in turn pushes the moving plate 6 to slide along the first slide rail 2. Since the two moving plates 6 respectively support the structure that clamps different pipes, the two pipes can be brought closer together in the horizontal direction to prepare for docking.
[0028] To adjust the front-to-back position of the two pipes, the second electric cylinder 8 can be activated. The telescopic end of the second electric cylinder 8 pushes the guide block 16 to slide on the second slide rail 7. Because the guide block 16 is connected to the lower end of the horizontal adjustment plate 9, it will drive the horizontal adjustment plate 9 and the clamping assembly above it to move back and forth, thereby achieving precise adjustment of the front-to-back position of the two pipes and further improving the accuracy of the docking.
[0029] When the height of the two pipes needs to be adjusted, the third electric cylinder 10 is activated. The telescopic end of the third electric cylinder 10 drives the vertical plate 11 to rise or fall, thereby changing the height of the clamping assembly. This achieves synchronous adjustment of the height of the two clamped pipes to meet the requirements of different installation heights.
[0030] Through the above clamping and adjustment process, this device can stably clamp pipes of different diameters and accurately adjust the position of two pipes, so that their ends can be quickly aligned and brought into contact, which greatly facilitates the staff to connect the two pipes together later.
[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An adjustable pipe installation device, comprising a base plate (1), characterized in that: The upper end of the base plate (1) is provided with two horizontal adjustment plates (9). The upper ends of the two horizontal adjustment plates (9) are fixedly connected with multiple third electric cylinders (10). The telescopic ends of each pair of cooperating third electric cylinders (10) are fixedly connected with a vertical plate (11). A clamping assembly is provided between the two cooperating vertical plates (11). The clamping assembly includes two fourth electric cylinders (12) fixedly connected to the adjacent sides of the two vertical plates (11). The telescopic ends of each fourth electric cylinder (12) are fixedly connected with a clamping block (13). Each clamping block (13) is V-shaped.
2. The adjustable pipe installation device according to claim 1, characterized in that: The two clamping blocks (13) on each of the horizontal adjustment plates (9) are misaligned.
3. The adjustable pipe installation device according to claim 1, characterized in that: It also includes a pipe moving assembly, which includes two first slide rails (2) fixedly connected to the base plate (1). Two sliders are slidably connected to each of the two first slide rails (2). The upper ends of each pair of cooperating sliders are fixedly connected to a moving plate (6). Each horizontal adjustment plate (9) is located above the corresponding moving plate (6). The upper end of the base plate (1) is fixedly connected to an installation block (3). The adjacent sides of the two installation blocks (3) are fixedly connected to a first electric cylinder (4). The telescopic ends of the two first electric cylinders (4) are fixedly connected to a fixing block (5). The two fixing blocks (5) are fixedly connected to the lower end of the corresponding moving plate (6).
4. The adjustable pipe installation device according to claim 3, characterized in that: The upper ends of the two movable plates (6) are fixedly connected to the second slide rails (7), and the two second slide rails (7) are slidably connected to the guide blocks (16). Each guide block (16) is fixedly connected to the lower end of the corresponding horizontal adjustment plate (9). The upper ends of the two movable plates (6) are equipped with the second electric cylinders (8), and the telescopic ends of the two second electric cylinders (8) are fixedly connected to the corresponding guide blocks (16).
5. An adjustable pipe installation device according to claim 1, characterized in that: Multiple support legs (14) are fixedly connected to both the front and rear sides of the base plate (1), and anchor bolts (15) are installed on each of the multiple support legs (14).
6. An adjustable pipe installation device according to claim 1, characterized in that: A handle (17) is fixedly connected to the lower end of the base plate (1), and a power supply (18) is installed at the lower end of the base plate (1).