Material tank vibration flattening device for nut filling

By designing a material tank leveling device for nut filling, and utilizing a combination of servo motors and vibration motors, the problem of uneven distribution during nut filling was solved, achieving uniform filling of nuts and reducing labor intensity.

CN224117561UActive Publication Date: 2026-04-14SUNSHINE TIANJIN PRODUCE LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUNSHINE TIANJIN PRODUCE LTD
Filing Date
2025-05-15
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

During the nut filling process, the irregular shape of the nuts causes unevenness on the top surface of the material tank, forming sharp peaks. This leads to problems such as nuts slipping off and the tank not being fully filled, increasing the labor intensity of manually shaking the material tank.

Method used

Design a material can leveling device for nut filling. The device uses a rubber frame and a contact rod assembly, combined with a servo motor and a vibration motor, to clamp and shake the material can, ensuring that the nuts are evenly distributed.

Benefits of technology

It achieves uniform filling of nuts, avoids peak slippage, reduces the labor intensity of manually shaking the material tank, and improves filling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material tank vibration flattening device for nut filling, which relates to the technical field of nut filling, and adopts the technical scheme that the material tank vibration flattening device comprises a bottom plate, the top of the bottom plate is fixedly connected with a concentric-square-shaped frame, and the concentric-square-shaped frame is made of a rubber material; the bottom shell is fixedly connected to the top of the concentric-square-shaped frame, a supporting plate is fixedly connected to the top of the bottom shell, a connecting plate is arranged at the top of the supporting plate, and four stand columns are fixedly connected between the connecting plate and the supporting plate; the nut vibration device has the advantages that the vibration motor is controlled to work to enable the two feeler levers to shake continuously, then the material tank is made to shake continuously, the effect of vibrating nuts in the material tank can be achieved, the upper portions of the nuts are vibrated to be flat, and the nuts are not prone to falling off. And then some nuts are added into the material tank, so that the nuts can be prevented from being in a conical state in the material tank, the nuts can be ensured to be full, and the nuts at the peak position can be prevented from sliding out of the material tank.
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Description

Technical Field

[0001] This utility model relates to the field of nut filling technology, specifically to a material tank leveling device for nut filling. Background Technology

[0002] During the nut filling process, nuts enter the material tank through the feeding mechanism. Due to the irregular shape of the nuts, the top surface of the material tank is often uneven after feeding, with a peak in the middle and a cone shape around the bottom. This not only causes the nuts to not be filled completely, but also causes the nuts at the peak to slip out of the material tank. As a result, each material tank needs to be shaken manually in turn during filling, which increases the labor intensity of the workers.

[0003] Therefore, it is necessary to invent a material tank leveling device for nut filling. Summary of the Invention

[0004] Therefore, this utility model provides a material tank leveling device for nut filling to solve the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a material tank leveling device for nut filling, comprising:

[0006] A base plate, the top of which is fixedly connected to a spiral frame, the spiral frame being made of rubber material;

[0007] The bottom shell is fixedly connected to the top of the U-shaped frame. A support plate is fixedly connected to the top of the bottom shell. A connecting plate is provided on the top of the support plate. Four columns are fixedly connected between the connecting plate and the support plate.

[0008] A U-shaped shell is slidably fitted onto a support plate. Two contact rods are slidably provided on the U-shaped shell, and rubber blocks are fixedly connected to the inner sides of the two contact rods.

[0009] Auxiliary components are used to move the two contact rods laterally and to bring the two contact rods closer together;

[0010] The vibration motor is fixedly connected to the top of the connecting plate.

[0011] Preferably, a T-shaped rod is fixedly connected to the top of the U-shaped shell, and the T-shaped rod passes through the two contact rods and slides in contact with them.

[0012] Preferably, the auxiliary component includes a servo motor, which is fixedly connected to the bottom of the support plate. A support block is fixedly connected to the inner wall of the bottom of the bottom shell. A threaded rod is fixedly connected to the output shaft of the servo motor. The threaded rod passes through the support block. A threaded block is sleeved on the outside of the threaded rod. The threaded block and the threaded rod are connected by threads. The threaded block is fixedly connected to the bottom of the bottom shell.

[0013] Preferably, two limiting blocks are fixedly connected to the bottom of the support plate. The two limiting blocks are located on the front and rear sides of the servo motor, respectively. A limiting rod is slidably embedded on each of the two limiting blocks, and the two limiting rods are fixedly connected to the bottom of the U-shaped shell.

[0014] Preferably, the auxiliary component further includes a fixing plate and a fixing block, both of which are fixedly connected to the top of the U-shaped shell. A second servo motor is fixedly connected to the rear side of the fixing plate, and a bidirectional screw is fixedly connected to the output shaft of the second servo motor. The bidirectional screw passes through the fixing plate and the fixing block.

[0015] Preferably, two movable blocks are sleeved on the outside of the bidirectional screw, and the movable blocks are threadedly connected to the bidirectional screw. The two movable blocks are respectively fixedly connected to one side of the two contact rods.

[0016] Preferably, mounting posts are fixedly connected to the four corners of the bottom of the base plate.

[0017] Preferably, the threaded rod is connected to the support block via a bearing.

[0018] Preferably, the bidirectional screw is connected to the fixing plate and the fixing block via bearings.

[0019] The beneficial effects of this utility model are:

[0020] This invention uses an auxiliary component to clamp the material container with two contact rods. Then, by controlling the vibration motor, the two contact rods vibrate continuously, causing the material container to vibrate continuously. This vibrates the nuts inside the container, flattening the upper part of the nuts. Then, more nuts can be added to the container. This prevents the nuts from forming a cone shape in the container. This not only ensures that the container is filled completely but also prevents nuts at the peak from slipping out. At the same time, it eliminates the need for manual shaking of the container, reducing labor intensity. Attached Figure Description

[0021] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0022] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0023] Figure 1 A schematic diagram of the overall structure of this utility model;

[0024] Figure 2 The main sectional view provided for this utility model;

[0025] Figure 3 Provided by this utility model Figure 2 Enlarged view of point A in the image;

[0026] Figure 4 Exploded perspective view provided for this utility model;

[0027] Figure 5 Exploded view of the U-shaped shell, servo motor II, bidirectional screw and other components provided by this utility model;

[0028] Figure 6 A schematic diagram of the usage state provided by this utility model;

[0029] In the diagram: 1. Base plate; 2. U-shaped frame; 3. Bottom shell; 4. Support plate; 5. Connecting plate; 6. Column; 7. U-shaped shell; 8. Contact rod; 9. Rubber block; 10. Vibration motor; 11. T-shaped rod; 12. Servo motor one; 13. Support block; 14. Threaded rod; 15. Threaded block; 16. Limiting block; 17. Limiting rod; 18. Fixing plate; 19. Fixing block; 20. Servo motor two; 21. Bidirectional screw; 22. Moving block; 23. Mounting column; 24. Conveyor; 25. Unloading mechanism. Detailed Implementation

[0030] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0031] See attached document Figure 1 - Appendix Figure 6 This utility model provides a material tank leveling device for nut filling, comprising:

[0032] The base plate 1 has a herringbone frame 2 fixedly connected to its top. The herringbone frame 2 is made of rubber material.

[0033] The bottom shell 3 is fixedly connected to the top of the U-shaped frame 2. A support plate 4 is fixedly connected to the top of the bottom shell 3. A connecting plate 5 is provided on the top of the support plate 4. Four columns 6 are fixedly connected between the connecting plate 5 and the support plate 4.

[0034] The U-shaped shell 7 is slidably sleeved on the support plate 4. Two contact rods 8 are slidably provided on the U-shaped shell 7, and rubber blocks 9 are fixedly connected to the inner side of each of the two contact rods 8.

[0035] Auxiliary components are used to move the two contact rods 8 laterally and to bring the two contact rods 8 closer together;

[0036] Vibration motor 10 is fixedly connected to the top of connecting plate 5;

[0037] The auxiliary components include a servo motor 12, which is fixedly connected to the bottom of the support plate 4. A support block 13 is fixedly connected to the inner wall of the bottom of the base shell 3. A threaded rod 14 is fixedly connected to the output shaft of the servo motor, passing through the support block 13. A threaded block 15 is sleeved on the outside of the threaded rod 14, and the threaded block 15 is threadedly connected to the threaded rod 14. The threaded block 15 is fixedly connected to the bottom of the base shell 3. Two limiting blocks 16 are fixedly connected to the bottom of the support plate 4. The two limiting blocks 16 are located on the front and rear sides of the servo motor 12, respectively, and a limiting rod is slidably embedded on each of the two limiting blocks 16. 17. Both limit rods 17 are fixedly connected to the bottom of the U-shaped shell 7. The auxiliary components also include a fixing plate 18 and a fixing block 19. The fixing plate 18 and the fixing block 19 are fixedly connected to the top of the U-shaped shell 7. A servo motor 20 is fixedly connected to the rear side of the fixing plate 18. A bidirectional screw 21 is fixedly connected to the output shaft of the servo motor 20. The bidirectional screw 21 passes through the fixing plate 18 and the fixing block 19. Two moving blocks 22 are sleeved on the outside of the bidirectional screw 21. The moving blocks 22 are connected to the bidirectional screw 21 by threads. The two moving blocks 22 are fixedly connected to one side of the two contact rods 8 respectively.

[0038] In this embodiment, the auxiliary component works to clamp the material container with two contact rods 8, and then the vibration motor 10 is controlled to work so that the two contact rods 8 can shake continuously, thereby making the material container shake continuously. This can vibrate the nuts inside the material container, thereby flattening the upper part of the nuts.

[0039] In order to achieve the purpose of stable movement of the contact rod 8, the device adopts the following technical solution: a T-shaped rod 11 is fixedly connected to the top of the U-shaped shell 7. The T-shaped rod 11 passes through the two contact rods 8 and slides in contact with them. The T-shaped rod 11 can make the two contact rods 8 move stably.

[0040] In order to facilitate the installation of this device, the following technical solution is adopted: mounting columns 23 are fixedly connected at the four corners of the bottom of the base plate 1, which can facilitate the installation of this device.

[0041] In order to reduce wear, the device adopts the following technical solution: the threaded rod 14 is connected to the support block 13 through bearings, and the bidirectional screw 21 is connected to the fixed plate 18 and the fixed block 19 through bearings. The bearing connection can reduce wear.

[0042] The usage process of this utility model is as follows: Under the action of the mounting column 23, the device is installed on the right side of the conveyor 24 that conveys the nut material tank using screws. Figure 6 As shown, when in use, the conveyor 24 transports the material can to the bottom of the nut feeding mechanism 25, and then the feeding mechanism 25 works to fill the nuts into the material can.

[0043] When the container is nearly full, the nuts will form a cone shape inside. At this point, servo motor 12 can be activated, causing the threaded rod 14 to rotate. The rotation of threaded rod 14 moves the threaded block 15 and the U-shaped shell 7 to the left, which in turn moves the two contact rods 8 to the left. This allows the two contact rods 8 to move to the front and rear sides of the container. Next, servo motor 20 can be activated to rotate the bidirectional screw 21. Since the bidirectional screw 21 has two threads with opposite directions, its rotation moves the two moving blocks 22 towards the center, which in turn moves the two contact rods 8 towards the center. This allows the two contact rods 8 to move the material into the container. After clamping, the vibration motor 10 is controlled to work. Since the loop frame 2 is made of rubber, the vibration motor 10 can make the components above the loop frame 2 vibrate together. Since the contact rod 8 clamps the material tank, the material tank can be continuously vibrated, which can vibrate the nuts inside the material tank, thereby flattening the upper part of the nuts. Then, some more nuts can be added to the material tank. This can prevent the nuts from forming a cone shape in the material tank. This not only ensures that the nuts are filled, but also prevents the nuts at the peak from slipping out of the material tank. At the same time, it eliminates the need for manual shaking of the material tank, which can reduce labor intensity.

[0044] After leveling, control servo motor 20 to reverse and release the clamping of the material tank. Then control servo motor 12 to reverse and move the U-shaped shell 7 to the right to reset it.

[0045] The above are merely preferred embodiments of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A material tank leveling device for nut filling, characterized in that, include: A base plate (1) is fixedly connected to the top of the base plate (1) with a spiral frame (2) made of rubber material; The bottom shell (3) is fixedly connected to the top of the loop frame (2). The bottom shell (3) is fixedly connected to the top of the support plate (4). The support plate (4) is provided with a connecting plate (5) on the top. Four columns (6) are fixedly connected between the connecting plate (5) and the support plate (4). A U-shaped shell (7) is slidably sleeved on a support plate (4). Two contact rods (8) are slidably provided on the U-shaped shell (7). Rubber blocks (9) are fixedly connected to the inner sides of the two contact rods (8). An auxiliary component for moving the two contact rods (8) laterally and bringing the two contact rods (8) closer together; Vibration motor (10) is fixedly connected to the top of connecting plate (5).

2. The material tank leveling device for nut filling according to claim 1, characterized in that: The top of the U-shaped shell (7) is fixedly connected to a T-shaped rod (11), which passes through the two contact rods (8) and slides in contact with them.

3. The material tank leveling device for nut filling according to claim 1, characterized in that: The auxiliary components include a servo motor (12), which is fixedly connected to the bottom of the support plate (4). A support block (13) is fixedly connected to the inner wall of the bottom of the bottom shell (3). A threaded rod (14) is fixedly connected to the output shaft of the servo motor. The threaded rod (14) passes through the support block (13). A threaded block (15) is sleeved on the outside of the threaded rod (14). The threaded block (15) is connected to the threaded rod (14) by threads. The threaded block (15) is fixedly connected to the bottom of the bottom shell (3).

4. A material tank leveling device for nut filling according to claim 1, characterized in that: The bottom of the support plate (4) is fixedly connected to two limiting blocks (16). The two limiting blocks (16) are located on the front and rear sides of the servo motor (12) respectively. Each of the two limiting blocks (16) is slidably embedded with a limiting rod (17). Both limiting rods (17) are fixedly connected to the bottom of the U-shaped shell (7).

5. A material tank leveling device for nut filling according to claim 1, characterized in that: The auxiliary components also include a fixing plate (18) and a fixing block (19). The fixing plate (18) and the fixing block (19) are both fixedly connected to the top of the U-shaped shell (7). A second servo motor (20) is fixedly connected to the rear side of the fixing plate (18). A bidirectional screw (21) is fixedly connected to the output shaft of the second servo motor (20). The bidirectional screw (21) passes through the fixing plate (18) and the fixing block (19).

6. A material tank leveling device for nut filling according to claim 5, characterized in that: Two movable blocks (22) are sleeved on the outside of the bidirectional screw (21). The movable blocks (22) are connected to the bidirectional screw (21) by threads. The two movable blocks (22) are respectively fixedly connected to one side of the two contact rods (8).

7. A material tank leveling device for nut filling according to claim 1, characterized in that: Mounting posts (23) are fixedly connected to the four corners of the bottom of the base plate (1).

8. A material tank leveling device for nut filling according to claim 3, characterized in that: The threaded rod (14) and the support block (13) are connected by bearings.

9. A material tank leveling device for nut filling according to claim 5, characterized in that: The bidirectional screw (21) is connected to the fixing plate (18) and the fixing block (19) via bearings.