Efficient aerogel film packaging device

Abstract

The utility model discloses an efficient aerogel film packaging device which comprises a first hot press, a first conveying device and a plurality of packaging forming jigs, the first conveying device is arranged at the left end of the first hot press, a first clamping mechanism is arranged on the first hot press, and a second clamping mechanism is arranged on the second conveying device. The packaging forming jig comprises a first lower die base and a first upper die base, a first positioning groove is formed in the upper end of the first lower die base, a plurality of first positioning columns are arranged at the upper end of the first upper die base, a plurality of first positioning holes are formed in the first upper die base, and the first positioning holes correspond to the first positioning columns one to one. First clamping handles are arranged at the two ends of the lower die base and matched with the first clamping mechanisms. According to the aerogel efficient thin film packaging device, in the aerogel placing process, it can be guaranteed that the film covering position of a hot melting film does not deviate, and the hot pressing yield is guaranteed.

Description

Technical Field

[0001] This utility model belongs to the field of aerogel technology, specifically relating to an aerogel high-efficiency thin film encapsulation device. Background Technology

[0002] Existing heat insulation pads require encapsulation with PET hot melt film during manufacturing. Workers cover the aerogel with the PET hot melt film and then perform a vacuum hot pressing process. The product is then transferred to a hot press for further hot pressing, followed by trimming and shaping. However, this manufacturing process has several problems. Due to the product's unique structure, the aerogel may bend during placement, leading to inaccurate positioning. This results in deviations in the hot melt film's placement. Furthermore, during the transfer of the product to the hot press, the hot melt film and aerogel are prone to misalignment, leading to poor hot pressing. Summary of the Invention

[0003] To address the shortcomings of existing technologies, this invention provides an efficient aerogel film encapsulation device.

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] A high-efficiency aerogel film encapsulation device includes a first hot press, a first conveying device, and several encapsulation forming fixtures. The first conveying device is located at the left end of the first hot press and is used to convey the encapsulation forming fixtures. The first hot press is provided with a first clamping mechanism that matches the encapsulation forming fixtures. The encapsulation forming fixtures include a first lower mold base and a first upper mold base. The upper end of the first lower mold base is provided with a first positioning groove, and the upper end of the first upper mold base is provided with several first positioning posts. The first upper mold base is provided with several first positioning holes, and the first positioning holes correspond one-to-one with the first positioning posts. The two ends of the lower mold base are provided with first clamping handles that match the first clamping mechanism.

[0006] Furthermore, the first clamping mechanism includes a first mounting frame, a first movable frame, and a first clamping frame. The first mounting frame is disposed on the first hot press, and the first movable frame is slidably connected to the first mounting frame. A first cylinder is provided at the left end of the first movable frame, and the first clamping frame is disposed at the lower end of the first cylinder. First gripper cylinders are provided at both ends of the first clamping frame, and a first clamping hole is provided on the first clamping handle. The first clamping hole matches the first gripper cylinder.

[0007] Furthermore, the upper end of the first lower mold base is provided with a plurality of first mounting grooves, the first mounting grooves corresponding to the lower end of the first positioning post, the first mounting grooves are provided with a first buffer spring, the first buffer springs are sleeved on the first positioning post, and the first buffer springs are matched with the first upper mold base.

[0008] Furthermore, the first clamping frame is provided with a plurality of first guide holes, a first guide rod is provided in the first guide hole, a first stop is provided at both ends of the first guide rod, and a first spring is sleeved at both ends of the first guide rod.

[0009] Furthermore, a first rubber pad is provided at the lower end of the first stop block.

[0010] The present invention discloses an aerogel high-efficiency film encapsulation device. Compared with the prior art, its advantages are that it can ensure that the coating position of the hot melt film does not deviate during the placement of aerogel, thus ensuring the yield of hot pressing. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of a preferred embodiment of the present invention.

[0012] Figure 2 This is a schematic diagram of the structure of the first clamping mechanism of the preferred embodiment provided by this utility model.

[0013] Figure 3 This is a schematic diagram of the structure of the first gripper cylinder of the preferred embodiment of this utility model.

[0014] Figure 4 This is a schematic diagram of the packaging molding fixture of a preferred embodiment of the present invention.

[0015] Figure 5 This is a schematic diagram of the structure of the first positioning post in a preferred embodiment of the present invention.

[0016] The reference numerals in the accompanying drawings include: 100, first conveying device; 200, first hot press; 310, first mounting bracket; 320, first moving bracket; 330, first cylinder; 340, first clamping bracket; 341, first guide hole; 350, first gripper cylinder; 360, first guide rod; 361, first stop block; 362, first buffer spring; 363, first rubber pad; 410, first lower mold base; 411, first positioning groove; 412, first clamping hole; 413, first mounting groove; 414, first positioning post; 415, first spring; 420, first upper mold base; 421, first positioning hole. Detailed Implementation

[0017] This utility model discloses an aerogel high-efficiency thin film encapsulation device. The specific implementation of this utility model will be further described below with reference to preferred embodiments.

[0018] See attached diagram. Figures 1-4 , Figure 1 This is a schematic diagram of the structure of a preferred embodiment provided by this utility model. Figure 2 This is a schematic diagram of the structure of the first clamping mechanism according to a preferred embodiment of the present invention. Figure 3 This is a schematic diagram of the structure of the first gripper cylinder 350 according to a preferred embodiment of the present invention. Figure 4 This is a schematic diagram of the packaging molding fixture according to a preferred embodiment of the present invention. Figure 5 This is a schematic diagram of the structure of the first positioning post 414 in a preferred embodiment of the present invention.

[0019] Preferred embodiment.

[0020] This embodiment provides an aerogel high-efficiency film encapsulation device, including a first hot press 200, a first conveying device 100, and a plurality of encapsulation molding fixtures. The first conveying device 100 is disposed at the left end of the first hot press 200 and is used to convey the encapsulation molding fixtures. The first hot press 200 is provided with a first clamping mechanism that matches the encapsulation molding fixtures. The encapsulation molding fixtures include a first lower mold base 410 and a first upper mold base 420. The upper end of the first lower mold base 410 is provided with a first positioning groove 411. The upper end of the first upper mold base 420 is provided with a plurality of first positioning posts 414. The first upper mold base 420 is provided with a plurality of first positioning holes 421, and the first positioning holes 421 correspond one-to-one with the first positioning posts 414. The two ends of the lower mold base are provided with first clamping handles that match the first clamping mechanism.

[0021] Furthermore, the first clamping mechanism includes a first mounting frame 310, a first movable frame 320, and a first clamping frame 340. The first mounting frame 310 is disposed on the first hot press 200, and the first movable frame 320 is slidably connected to the first mounting frame 310. A first cylinder 330 is provided at the left end of the first movable frame 320, and the first clamping frame 340 is disposed at the lower end of the first cylinder 330. First gripper cylinders 350 are provided at both ends of the first clamping frame 340, and a first clamping hole 412 is provided on the first clamping handle. The first clamping hole 412 matches the first gripper cylinder 350.

[0022] Furthermore, the upper end of the first lower mold base 410 is provided with a plurality of first mounting grooves 413, the first mounting grooves 413 correspond to the lower end of the first positioning post 414, the first mounting grooves 413 are provided with a first buffer spring 362, the first buffer spring 362 is sleeved on the first positioning post 414, and the first buffer spring 362 matches the first upper mold base 420.

[0023] Furthermore, the first clamping frame 340 is provided with a plurality of first guide holes 341, a first guide rod 360 is provided in the first guide hole 341, a first stop block 361 is provided at both ends of the first guide rod 360, and a first spring 415 is sleeved on both ends of the first guide rod 360.

[0024] Furthermore, a first rubber pad 363 is provided at the lower end of the first stop block 361 at the lower end.

[0025] Working principle: First, the cut PET hot melt film is placed in the first positioning groove 411. Then, the silicone frame and aerogel core material are placed on the PET hot melt film. Next, another PET hot melt film is placed on the silicone frame and aerogel core material. Then, the first upper mold base 420 is placed on the first lower mold base 410, and the first positioning hole 421 is inserted into the first positioning post 414. The first conveying device 100 conveys the encapsulation molding fixture to the left end of the first hot press 200. The first conveying device 100 uses a conventional, stable, and reliable conveying device to ensure that the encapsulation molding fixtures can be conveyed stably one by one. The first moving frame 320 is pushed by a cylinder (or other conventional linear module drive) to move the first clamping frame 340 to the upper end of the encapsulation molding fixture. The first cylinder 330 pushes the jaws of the first gripper cylinder 350 into the first clamping hole 412. The first gripper cylinder 350 drives its jaws to move to both ends, thereby clamping the first handle. The first stop 361 abuts against the upper end of the first upper mold base 420, which can further press down the first upper mold base 420 and prevent it from shaking and loosening during the transfer of the encapsulation molding fixture. Then, the first moving frame 320 is pulled back, and the encapsulation molding fixture is placed on the first hot press 200. Through the processing of the first hot press 200, the aerogel core material and the films on both sides can be pressed into shape.

[0026] It is worth mentioning that the technical features of the first hot press 200 and the first conveying device 100 involved in this utility model patent application should be regarded as prior art. The specific structure, working principle and possible control method and spatial arrangement of these technical features can be adopted by conventional choices in the field, and should not be regarded as the utility model point of this utility model patent. This utility model patent will not be further elaborated in detail.

[0027] For those skilled in the art, modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A high-efficiency aerogel thin-film encapsulation device, characterized in that, The device includes a first hot press (200), a first conveying device (100), and several packaging and molding fixtures. The first conveying device (100) is located at the left end of the first hot press (200) and is used to convey the packaging and molding fixtures. The first hot press (200) is provided with a first clamping mechanism that matches the packaging and molding fixtures. The packaging and molding fixtures include a first lower mold base (410) and a first upper mold base (420). The upper end of the first lower mold base (410) is provided with a first positioning groove (411). The upper end of the first upper mold base (420) is provided with several first positioning posts (414). The first upper mold base (420) is provided with several first positioning holes (421), and the first positioning holes (421) correspond one-to-one with the first positioning posts (414). The two ends of the lower mold base are provided with first clamping handles that match the first clamping mechanism.

2. The aerogel high-efficiency thin film encapsulation device according to claim 1, characterized in that, The first clamping mechanism includes a first mounting frame (310), a first movable frame (320), and a first clamping frame (340). The first mounting frame (310) is mounted on the first hot press (200). The first movable frame (320) is slidably connected to the first mounting frame (310). A first cylinder (330) is provided at the left end of the first movable frame (320). The first clamping frame (340) is located at the lower end of the first cylinder (330). First gripper cylinders (350) are provided at both ends of the first clamping frame (340). A first clamping hole (412) is provided on the first clamping handle. The first clamping hole (412) matches the first gripper cylinder (350).

3. The aerogel high-efficiency thin film encapsulation device according to claim 2, characterized in that, The upper end of the first lower mold base (410) is provided with a plurality of first mounting grooves (413), the first mounting grooves (413) correspond to the lower end of the first positioning post (414), the first mounting grooves (413) are provided with first buffer springs (362), the first buffer springs (362) are sleeved on the first positioning post (414), and the first buffer springs (362) are matched with the first upper mold base (420).

4. The aerogel high-efficiency thin film encapsulation device according to claim 3, characterized in that, The first clamping frame (340) is provided with a plurality of first guide holes (341), a first guide rod (360) is provided in the first guide hole (341), a first stop (361) is provided at both ends of the first guide rod (360), and a first spring (415) is sleeved at both ends of the first guide rod (360).

5. The aerogel high-efficiency thin film encapsulation device according to claim 4, characterized in that, The lower end of the first stop (361) at the lower end is provided with a first rubber pad (363).

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