Vibrating disc

By designing semi-circular grooves and inclined grooves on the spiral wall of the vibratory feeder, combined with a flipping structure and an identification structure, the problem of material stacking is solved, achieving material surface uniformity and detection accuracy, and preventing blockage.

CN224118111UActive Publication Date: 2026-04-14山东金晔农法食品有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-06
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing vibratory feeders are prone to multiple material stacks during material transfer, which affects the detection of industrial cameras and cannot guarantee the uniformity of the material surface.

Method used

A vibratory feeder was designed, including a semi-circular groove and an inclined groove on the spiral wall to prevent the material on the outside from falling and dragging the material on the inside. Combined with a flipping structure and a recognition structure, the material is flipped through the air passage structure to ensure that the material is conveyed with its front side facing upward.

Benefits of technology

It effectively prevents material stacking, ensures the uniformity of the material surface, improves the detection accuracy of industrial cameras, and avoids material blockage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a vibration disc which comprises an installation base, an air channel structure is installed at the upper end of the installation base, the middle face of the upper end of the vibration disc is arranged in a conical shape, the upper end of the vibration disc is provided with an upward spiral annular wall, at least three sets of notches are formed in the annular wall, the bottoms of the notches are planes, and an opening is further formed in the surface of the annular wall. A first limiting plate is installed on the inner side wall face of the annular wall, a groove is formed outwards in the surface of the spiral wall face of the annular wall, a guide plate is installed on the groove forming face, an arc-shaped groove face is arranged on the bottom face of the groove forming face, and a semi-arc-shaped groove is further formed in the surface of the spiral wall face of the annular wall. The left side of the semi-arc groove and the surface of the wall face are provided with an inclined face with an inclined radian, the recognition structure faces the spiral wall face of the annular wall, and the air channel structure is connected with the overturning structure through a pipe. The vibration disc solves the problems that when materials are conveyed through an existing vibration disc, a plurality of materials are stacked, detection of an industrial camera is affected, and uniformity of material faces cannot be guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of vibratory feeder technology, specifically to a vibratory feeder. Background Technology

[0002] Vibratory feeders are a type of auxiliary feeding device commonly found in industrial processing equipment. However, with the development of technology and the increasing demands of customers, some customers require that the front of the material always be facing upwards, which existing vibratory feeders cannot adequately meet.

[0003] To ensure the uniformity of material surfaces, modern vibratory feeders use industrial cameras and air to flip materials from the reverse side, ensuring all material surfaces remain facing the same. While this method does meet customer needs, it also presents problems. Sometimes, two or more materials may be stacked together, causing the industrial camera to only detect the topmost material, leaving the lower materials undetected and affecting the uniformity of the material surfaces.

[0004] Therefore, in order to solve the above-mentioned problems in the prior art and prevent the stacking of multiple materials, a vibratory feeder is proposed to overcome the above-mentioned problems in the prior art. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a vibratory feeder that solves the problem that when multiple materials are conveyed, they stack up, affecting the detection of industrial cameras and failing to guarantee the uniformity of the material surface.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a vibratory feeder, comprising a mounting base, an air passage structure mounted on the upper end of the mounting base, and a vibratory feeder mounted on the upper end of the mounting base. The vibratory feeder includes a main structure, a flipping structure, a protective structure, an identification structure, and a detection structure. The main structure includes a vibratory feeder, a limiting plate, an arc-shaped groove, a connecting seat, and a guide plate. The vibratory feeder is mounted on the upper end surface of the mounting base, the middle surface of the upper end of the vibratory feeder is conical, and the upper end of the vibratory feeder has a spirally upward annular wall, on which at least... Three sets of slots, with a flat bottom and an opening on the surface of the annular wall. A discharge plate is connected to the opening. A limiting plate is installed on the inner side of the annular wall, and the spiral wall surface of the annular wall is slotted outward. A guide plate is installed on the slotted surface, and an arc-shaped groove is provided on the bottom surface of the slotted surface. Furthermore, a semi-circular arc groove is also provided on the surface of the spiral wall of the annular wall. The left side of the semi-circular arc groove has an inclined surface with an arc angle to the wall surface. The identification structure faces the spiral wall surface of the annular wall, and the air passage structure and the flipping structure are connected by a pipe.

[0007] Furthermore, the flipping structure includes a connecting block, which is installed on the plane of the slot. The surface of the connecting block is provided with a through hole, and a set of air pipe connectors are installed in the through hole. The air pipe connectors are connected to the airway structure through an air pipe.

[0008] Furthermore, the device structure includes a connecting rod, a transverse connecting rod, and an industrial camera; the connecting rod is mounted on the surface of the mounting base, the transverse connecting rod passes through the connecting rod and extends above the vibratory plate, and an industrial camera is mounted at the end of the transverse connecting rod, the industrial camera facing the annular spiral wall and perpendicular to the connecting block.

[0009] As a preferred technical solution, the airway structure includes a mounting plate and an air valve; the mounting plate is installed on the surface of the mounting base located behind the vibrating plate, and the air valve is installed on the surface of the mounting plate, and the air valve is connected to the air pipe connector through an air pipe.

[0010] Furthermore, the protective structure includes a second limiting plate, which is installed on the inner side of the spiral wall of the annular wall and is correspondingly set with the connecting block. The height of the limiting plate on the side facing the discharge plate is higher than the height on the other end.

[0011] As a preferred technical solution, the detection structure includes a connecting seat and a sensor; the connecting seat is installed on the plane of the slot, and the sensor is installed on the outer end face of the connecting seat.

[0012] Furthermore, the connection between the discharge plate and the opening is made with an arc surface treatment.

[0013] Compared with the prior art, the present invention provides a vibratory feeder with the following advantages:

[0014] 1. For details regarding this vibratory feeder, please refer to [link / reference]. Figure 4 As can be seen, a semi-circular arc groove is provided on the spiral wall surface. When two materials are stacked, the material on the outer side will fall off. In order to accommodate materials of different specifications, the semi-circular arc groove is extended. In order to prevent the material on the outer side from falling off and causing the material on the inner side to fall off, an inclined groove is provided on the groove surface. This allows the material on the outer side to fall off by its own weight, thus not affecting the stability of the material conveying on the inner side and preventing material blockage. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the present invention;

[0016] Figure 2 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 3 This utility model Figure 1 A magnified schematic diagram of the structure at point A;

[0018] Figure 4 This utility model Figure 2 A magnified schematic diagram of the structure at point B.

[0019] In the diagram: 1. Mounting base; 2. Vibratory feeder; 3. Connecting rod; 4. Horizontal connecting rod; 5. Industrial camera; 6. Mounting plate; 7. Air valve; 8. Connecting block; 9. Discharge plate; 10. Limiting plate one; 11. Arc-shaped groove surface; 12. Connecting seat; 13. Sensor; 14. Limiting plate two; 15. Guide plate; 16. Annular wall; 17. Semi-circular arc groove. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0021] Please see Figure 1-4 This utility model provides the following technical solution: a vibratory feeder, including a mounting base 1, an air passage structure mounted on the upper end of the mounting base 1, and a vibratory feeder mounted on the upper end of the mounting base 1. The vibratory feeder includes a main structure, a flipping structure, a protective structure, an identification structure, and a detection structure. The main structure includes a vibratory feeder 2, a limiting plate 10, an arc-shaped groove 11, a connecting seat 12, and a guide plate 15. The vibratory feeder 2 is mounted on the upper end surface of the mounting base 1. The middle surface of the upper end of the vibratory feeder 2 is conical. The upper end of the vibratory feeder 2 has a spirally upward annular wall 16, on which at least three sets of slots are provided. The bottom of the groove is flat, and the surface of its annular wall 16 is also provided with an opening. The opening is connected to the discharge plate 9. A limit plate 10 is installed on the inner side wall of the annular wall 16, and the spiral wall surface of the annular wall 16 is grooved outward. A guide plate 15 is installed on the grooved surface, and an arc-shaped groove surface 11 is provided on the bottom surface of the grooved surface. Furthermore, a semi-circular arc groove 17 is also provided on the surface of the spiral wall of the annular wall 16. The left side of the semi-circular arc groove 17 has an inclined surface with an arc angle to the wall surface. The identification structure faces the spiral wall surface of the annular wall 16, and the air passage structure and the flipping structure are connected by a pipe.

[0022] In this implementation scheme, the specific working principle is as follows: Material is placed onto the vibratory feeder 2, and through the working mechanism of the vibratory feeder 2, the material is transported along the annular wall 16. During transport, two or more materials may overlap. As the material continues to be transported along the annular wall 16, refer to... Figure 4As can be seen, the material facing outwards passes through the semi-circular groove 17, causing it to fall off. To accommodate materials of different specifications, the semi-circular groove 17 is extended. Furthermore, to prevent the falling material from affecting the conveyance of the material inside, the semi-circular groove 17 has an inclined surface. This allows the material to fall off due to its own weight, without affecting the stability of the material conveyance inside. It also prevents material blockage due to accumulation. The material continues to be conveyed along the annular wall 16, allowing it to enter... Figure 3 As shown, the material's tilt is increased by the guide plate 15, and the limiting plate 10 prevents the material from falling. This increased tilt facilitates the industrial camera 5's detection of the material's front and back sides. The material then continues to be conveyed to the flipping structure, where it is detected by the recognition structure. When the material is detected as being on the back, the flipping structure flips the material to face the front, and it is then conveyed to the discharge plate 9. To ensure the material slides smoothly into the discharge plate 9, refer to... Figure 2 It can be seen that the material blown by the flipping structure will be able to smoothly enter the discharge plate 9 by the inclined limiting plate 2 14.

[0023] Based on the above, the specific details of the flip structure can be found in [reference needed]. Figure 2 As can be seen, the flipping structure includes a connecting block 8, which is installed on the plane of the slot. The surface of the connecting block 8 is provided with a through hole, and a set of air pipe connectors are installed in the through hole. The air pipe connectors are connected to the air passage structure through the air pipes, and the air passage structure is connected to the air pipe connectors. Therefore, the material is identified by the identification structure. If it is reversed, air is blown through the air pipe connectors to flip the material.

[0024] Based on the above, the specific identification structure can be found in [reference needed]. Figure 1 As can be seen, the device structure includes a connecting rod 3, a transverse connecting rod 4, and an industrial camera 5; the connecting rod 3 is mounted on the surface of the mounting base 1, the transverse connecting rod 4 passes through the connecting rod 3 and extends to the top of the vibrating plate 2, and the industrial camera 5 is mounted at the end of the transverse connecting rod 4. The industrial camera 5 faces the spiral wall of the annular wall 16 and is perpendicular to the connecting block 8.

[0025] For details on the airway structure, please refer to [link / reference needed]. Figure 1-2 As can be seen, the airway structure includes a mounting plate 6 and an air valve 7; the mounting plate 6 is installed on the surface of the mounting base 1 located behind the vibrating plate 2, and the air valve 7 is installed on the surface of the mounting plate 6. The air valve 7 is connected to the air pipe connector through an air pipe.

[0026] To protect the materials and prevent them from falling, please refer to the following for details. Figure 2As can be seen, the protective structure includes a second limiting plate 14, which is installed on the inner side of the spiral wall of the annular wall 16 and is correspondingly set with the connecting block 8. The height of the limiting plate 14 on the side facing the discharge plate 9 is higher than the height of the other end.

[0027] For details on detecting whether material has entered the spiral wall surface, please refer to [link / reference needed]. Figure 2 As can be seen, the detection structure includes a connector 12 and a sensor 13; the connector 12 is installed on the plane of the slot, and the sensor 13 is installed on the outer end face of the connector 12.

[0028] For details on facilitating material feeding onto discharge plate 9, please refer to [link / reference needed]. Figure 1 As can be seen, the connection between the discharge plate 9 and the opening is made with a curved surface.

[0029] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A vibratory feeder, comprising a mounting base (1), wherein an air passage structure is mounted on the upper end of the mounting base (1), characterized in that: The mounting base (1) is equipped with a vibratory plate. The vibratory plate includes a main structure, a flipping structure, a protective structure, an identification structure, and a detection structure. The main structure includes a vibratory plate (2), a limiting plate (10), an arc-shaped groove (11), a connecting seat (12), and a guide plate (15). The vibratory plate (2) is mounted on the upper surface of the mounting base (1). The middle surface of the upper end of the vibratory plate (2) is conical. The upper end of the vibratory plate (2) has a spiral upward annular wall (16). At least three sets of slots are provided on the annular wall (16), and the bottom of the slots is flat. The surface of the annular wall (16) is... It is also provided with an opening, and a discharge plate (9) is connected to the opening. A limiting plate (10) is installed on the inner side wall of the annular wall (16), and the spiral wall surface of the annular wall (16) is grooved outward. A guide plate (15) is installed on the grooved surface, and an arc groove (11) is provided on the bottom surface of the grooved surface. Furthermore, a semi-circular arc groove (17) is also provided on the surface of the spiral wall of the annular wall (16). The left side of the semi-circular arc groove (17) has an inclined surface with an arc angle to the wall surface. The identification structure faces the spiral wall surface of the annular wall (16), and the air passage structure and the flipping structure are connected by a pipe.

2. The vibratory feeder according to claim 1, characterized in that: The flipping structure includes a connecting block (8), which is installed on the plane of the slot. The surface of the connecting block (8) is provided with a through hole, and a set of air pipe connectors are installed in the through hole. The air pipe connectors are connected to the airway structure through the air pipe.

3. A vibratory feeder according to claim 1, characterized in that: The identification structure includes a connecting rod (3), a transverse connecting rod (4), and an industrial camera (5); the connecting rod (3) is mounted on the surface of the mounting base (1), the transverse connecting rod (4) passes through the connecting rod (3) and extends to the top of the vibrating plate (2), and an industrial camera (5) is mounted at the end of the transverse connecting rod (4). The industrial camera (5) faces the spiral wall of the annular wall (16) and is perpendicular to the connecting block (8).

4. A vibratory feeder according to claim 1, characterized in that: The airway structure includes a mounting plate (6) and an air valve (7); the mounting plate (6) is mounted on the surface of the mounting base (1) on the rear side of the vibrating plate (2), and the air valve (7) is mounted on the surface of the mounting plate (6). The air valve (7) is connected to the air pipe connector through an air pipe.

5. A vibratory feeder according to claim 1, characterized in that: The protective structure includes a second limiting plate (14), which is installed on the inner side of the spiral wall of the annular wall (16) and is correspondingly set with the connecting block (8). The height of the second limiting plate (14) facing the discharge plate (9) is higher than the height of the other end.

6. A vibratory feeder according to claim 1, characterized in that: The detection structure includes a connector (12) and a sensor (13); the connector (12) is installed on the plane of the slot, and the sensor (13) is installed on the outer end face of the connector (12).

7. A vibratory feeder according to claim 1, characterized in that: The connection between the discharge plate (9) and the opening is made with an arc surface.