Electroplating conveying line
By designing an electroplating conveyor line with vertical and circular tracks, and using permanent magnets to drive a moving coil trolley to move on multiple tracks, the problems of low efficiency and poor safety in existing electroplating production lines have been solved, achieving efficient and precise electroplating production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2026-04-14
AI Technical Summary
Existing electroplating production lines rely on manual operation, which is inefficient and results in unstable product quality. In particular, the operation is complicated and safety is difficult to guarantee in multi-layered structures. Furthermore, the narrow space and obstructed vision lead to low production efficiency and difficulty in quality control.
An electroplating conveyor line including vertical and circular tracks was designed. Permanent magnets drive a moving coil trolley to move on multiple tracks. The precise positioning and cross-space movement of the moving coil trolley are achieved by adjusting the components, reducing manpower input and improving equipment convenience and positioning accuracy.
It enables the convenient movement of the moving coil trolley on multi-layer tracks, improves the working efficiency and positioning accuracy of the electroplating production line, reduces the labor intensity and safety risks of manual operation, and ensures the stability of production.
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Figure CN224118137U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of electroplating technology, and in particular relates to an electroplating conveyor line. Background Technology
[0002] In modern industrial production systems, the electroplating industry, with its unique surface treatment process, endows many products with excellent protective, decorative, and special functional properties. It is widely used in the automotive, electronics, and aerospace industries. At present, most electroplating production lines rely on manual operation. Although this mode can meet basic production needs to a certain extent, it has prominent problems such as low efficiency and poor product quality stability.
[0003] Especially in multi-layer electroplating production lines, the drawbacks of traditional manual operation are amplified. The multi-layered structure increases the complexity and difficulty of operation, requiring workers to frequently climb up and down and move workpieces. This not only results in high labor intensity but also makes safety during operation difficult to guarantee, greatly increasing the risk of accidents. Furthermore, the multi-layered layout leads to narrow spaces and obstructed visibility, making it extremely inconvenient for workers to monitor the electroplating process on each layer and adjust process parameters, further exacerbating low production efficiency and difficulties in quality control. Utility Model Content
[0004] In view of the problems existing in the prior art, this utility model provides an electroplating conveyor line, which solves the problem that manual operation is not convenient in the electroplating process of existing equipment.
[0005] This utility model is implemented as follows: an electroplating conveyor line, comprising:
[0006] Multiple vertically arranged vertical tracks for the movement of the moving coil vehicle;
[0007] Multiple circular tracks for the movement of the moving coil trolley are arranged between the multiple vertical tracks, and the circular tracks are arranged vertically in layers along the vertical tracks;
[0008] The circular track includes a first track, a second track, and a third track. The first track, the second track, and the third track are arranged in a square shape, and multiple third tracks are movably arranged at the four corners of the square shape. Multiple second tracks are arranged in the middle section of the square shape and are slidably arranged on the vertical track. The moving coil trolley is slidably arranged on the circular track formed by the first track, the second track, and the third track.
[0009] As a preferred embodiment of the present invention, the first track, the second track, and the third track all include an aluminum base, a permanent magnet is laid on the lower side of the base, and a moving coil is laid on the top of the moving coil trolley.
[0010] As a preferred embodiment of this utility model, a truss is fixedly provided on the top of the base, and the truss is fixedly provided to the ceiling.
[0011] As a preferred embodiment of this invention, the first adjustment component is disposed on the vertical track and is used for adjusting the height of the second track.
[0012] As a preferred embodiment of the present invention, the first adjustment component includes a first movable frame slidably disposed on a vertical track, a second track fixedly disposed on the lower side of the first movable frame, a rack fixedly disposed on one side of the vertical track, a first drive motor mounted on the first movable frame, and a drive gear that meshes movably with the rack mounted on the end of the first drive motor.
[0013] As a preferred embodiment of this invention, the vertical track is provided with a guide groove for the movement of the first moving frame.
[0014] As a preferred embodiment of this invention, the second adjustment component is fixedly mounted on the ceiling via a truss and is used to adjust the angular swing of multiple third tracks.
[0015] As a preferred embodiment of this utility model, the second adjustment component includes a second movable frame fixedly mounted on the ceiling via a truss, a third track slidably mounted on the lower side of the second movable frame, a hydraulic push rod mounted on the truss with its end fixedly mounted to the second movable frame, a second drive motor mounted on the second movable frame, and a reduction gearbox mounted at the output end of the second drive motor, with the third track located at the output end of the reduction gearbox.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] This invention utilizes a vertical track within the device, along with the first, second, and third tracks, to form a complete track. This allows the moving coil trolley to move freely on the track through the interaction of a permanent magnet and the moving coil, ensuring the trolley's trajectory. This enables the trolley to move across spatial boundaries, allowing it to run on tracks laid on different floors. This further improves the device's mobility, reduces its drawbacks and limitations during movement, creates a circular path, enhances positioning accuracy, reduces manpower requirements, and ensures high operational efficiency. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure from the top view of this utility model;
[0019] Figure 2 This is a schematic diagram of the structure from the lower side of this utility model;
[0020] Figure 3 This is a partial rear-view structural schematic diagram of the present invention;
[0021] Figure 4 This is a schematic diagram of the lower part of the structure of this utility model. Figure 1 ;
[0022] Figure 5 This is a schematic diagram of the lower part of the structure of this utility model. Figure 2 ;
[0023] Figure 6 This is a partial upper view structural diagram of the present invention;
[0024] Figure 7 This is a schematic diagram of the structure of the moving coil trolley of this utility model.
[0025] In the picture:
[0026] 1. Vertical track; 2. First track; 3. Second track; 4. Third track; 5. Permanent magnet; 6. Moving coil trolley; 7. First moving frame; 8. Slide rail; 9. First drive motor; 10. Drive gear; 11. Rack; 12. Second moving frame; 13. Second drive motor; 14. Reduction gearbox; 15. Hydraulic push rod; 16. Base; 17. Truss. Detailed Implementation
[0027] To further understand the utility model content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.
[0028] The structure of this utility model will now be described in detail with reference to the accompanying drawings.
[0029] like Figures 1 to 7 As shown, an embodiment of this utility model provides an electroplating conveyor line, comprising:
[0030] Multiple vertically arranged vertical tracks 1 for the movement of the moving coil trolley 6;
[0031] Multiple circular tracks for the moving coil trolley 6 are set between multiple vertical tracks 1, and the circular tracks are arranged vertically in layers along the vertical tracks 1.
[0032] The circular track includes a first track 2, a second track 3, and a third track 4. The first track 2, the second track 3, and the third track 4 are arranged in a square shape, and multiple third tracks 4 are movably arranged at the four corners of the square shape. Multiple second tracks 3 are arranged in the middle section of the square shape and are slidably arranged on the vertical track 1. The moving coil trolley 6 is slidably arranged on the circular track formed by the first track 2, the second track 3, and the third track 4.
[0033] As a preferred embodiment of this utility model, the first track 2, the second track 3 and the third track 4 all include an aluminum base 16, with a permanent magnet 5 laid on the lower side of the base 16, and a moving coil laid on the top of the moving coil trolley 6 to form magnetic levitation movement, thereby effectively pushing the moving coil trolley 6 to move, and then realizing the moving electroplating of the metal plating parts.
[0034] As a preferred embodiment of this utility model, a truss 17 is fixedly installed on the top of the base 16, and the truss 17 is fixedly installed with the ceiling to ensure the installation stability of the circular track and prevent swaying during movement.
[0035] As a preferred embodiment of this utility model, the first adjustment component is set on the vertical track 1 and is used for the up-and-down adjustment of the second track 3, so that the upper second track 3 can drive the moving coil trolley 6 to descend, thereby allowing it to move alternately on each annular track.
[0036] As a preferred embodiment of this utility model, the first adjustment component includes a first movable frame 7 slidably disposed on a vertical track 1, a second track 3 fixedly disposed on the lower side of the first movable frame 7, a rack 11 fixedly disposed on one side of the vertical track 1, a first drive motor 9 mounted on the first movable frame 7, and a drive gear 10 that meshes movably with the rack 11 mounted at the end of the first drive motor 9, which can effectively drive the second track 3 to move, thereby changing the position of the moving coil trolley 6, further improving the adjustment efficiency and convenience of the equipment.
[0037] As a preferred embodiment of this utility model, the vertical track 1 is provided with a guide groove 8 for the movement of the first moving frame 7, which facilitates the movement of the first moving frame 7 and improves the accuracy of the equipment during adjustment.
[0038] As a preferred embodiment of this utility model, the second adjustment component is fixedly mounted on the ceiling via a truss 17, and is used to adjust the angular swing of multiple third tracks 4, so as to change the direction of the third tracks 4 and drive the moving coil trolley 6 on the third tracks 4 to swing, thereby changing its direction of movement.
[0039] As a preferred embodiment of this utility model, the second adjustment component includes a second movable frame 12 fixedly mounted on the ceiling via a truss 17, a third track 4 slidably mounted on the lower side of the second movable frame 12, a hydraulic push rod 15 mounted on the truss 17, and the end of the hydraulic push rod 15 fixedly mounted to the second movable frame 12, a second drive motor 13 mounted on the second movable frame 12, and a reduction gearbox 14 mounted at the output end of the second drive motor 13, with the third track 4 mounted at the output end of the reduction gearbox 14. The angle of the third track 4 can be further adjusted so that the moving coil trolley 6 can be further adjusted to make its movement more convenient.
[0040] The working principle of this utility model:
[0041] refer to Figure 1 The first track 2 and the third track 4 are fixed to the ceiling via the truss 17. Simultaneously, the second track 3 is slidably mounted on the vertical track 1 via the first movable frame 7. The first track 2, the second track 3, and the third track 4 form a U-shaped circular track. At this time, the permanent magnet 5 inside the base 16 engages with the moving coil on the moving coil trolley 6, thereby driving the moving coil trolley 6 to move. During the movement of the moving coil trolley 6, its position can be adjusted via the first and second adjustment components, allowing the moving coil trolley 6 to run in the circular track on different floors. The specific operation is as follows:
[0042] refer to Figure 3 and 4 When it is necessary to move the moving coil trolley 6 to the circular track in different levels, the operation is as follows: when the moving coil trolley 6 moves to the second track 3, the first drive motor 9 is controlled to drive the drive gear 10 to rotate. When the drive gear 10 rotates, the drive gear 10 meshes with the rack 11. At this time, the drive gear 10 controls the first moving frame 7 to descend along the rack 11. When the first moving frame 7 descends to another circular track, the second track 3 fills the circular track. At this time, the second track 3 and the circular track in another level form a whole, so that the second track 3 can be driven to move in another circular track, so that the equipment is not limited by space when in use, and thus forms electroplating routes of different dimensions and positions.
[0043] refer to Figure 5 and 6 Since the third track 4 is set at the four corners of the U-shape, the first track 2 is adjacent to both sides of the third track 4. When the moving coil trolley 6 moves to the corner of the U-shape, the second moving frame 12 is moved by the hydraulic push rod 15. When the second moving frame 12 moves to a certain position, the third track 4 separates from the first track 2 on both sides. At the same time, the second drive motor 13 drives the reduction gearbox 14 to work. At this time, the reduction gearbox 14 drives the third track 4 to rotate 90 degrees. At this time, one side of the third track 4 is spliced with the other adjacent first track 2. Then the moving coil trolley 6 can move from the third track 4 to the first track 2 to continue working, thus ensuring the effect of its movement and ensuring the position of electroplating.
[0044] This invention utilizes the vertical track 1, first track 2, second track 3, and third track 4 within the equipment to form a complete track. The moving coil trolley 6, through the interaction of the permanent magnet 5 and the moving coil, allows for full movement on the track, ensuring the trajectory of the moving coil trolley 6. This enables the moving coil trolley 6 to move across space, allowing it to run on tracks laid on different floors. This further improves the ease of movement of the equipment, reduces the drawbacks and limitations of equipment movement, forms a circular line, improves its positioning accuracy, reduces manpower input, and ensures the working efficiency of the equipment.
[0045] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An electroplating conveyor line characterized by: include: Multiple vertically arranged vertical tracks (1) for the movement of the moving coil trolley (6); Multiple circular tracks for the moving coil trolley (6) are provided between the multiple vertical tracks (1), and the circular tracks are arranged vertically in layers along the vertical tracks (1); The circular track includes a first track (2), a second track (3), and a third track (4). The first track (2), the second track (3), and the third track (4) are arranged in a square shape, and multiple third tracks (4) are movably arranged at the four corners of the square shape. Multiple second tracks (3) are arranged in the middle section of the square shape and are slidably arranged on the vertical track (1). The moving coil trolley (6) is slidably arranged on the circular track formed by the first track (2), the second track (3), and the third track (4).
2. An electroplating conveyor line as claimed in claim 1, characterized in that: The first track (2), the second track (3) and the third track (4) all include an aluminum base (16), on the lower side of the base (16) is a permanent magnet (5), and a moving coil is laid on the top of the moving coil trolley (6).
3. An electroplating conveyor line as claimed in claim 2, characterized in that: A truss (17) is fixedly installed on the top of the base (16), and the truss (17) is fixedly installed with the ceiling.
4. An electroplating conveyor line as claimed in claim 3, characterized in that: The first adjustment component is set on the vertical track (1) and is used for the up-down adjustment of the second track (3).
5. An electroplating conveyor line as claimed in claim 4, characterized in that: The first adjustment component includes a first movable frame (7) slidably disposed on a vertical track (1), a second track (3) fixedly disposed on the lower side of the first movable frame (7), a rack (11) fixedly disposed on one side of the vertical track (1), a first drive motor (9) mounted on the first movable frame (7), and a drive gear (10) that meshes movably with the rack (11) is mounted at the end of the first drive motor (9).
6. An electroplating conveyor line as claimed in claim 5, characterized in that: The vertical track (1) is provided with a guide groove (8) for the movement of the first moving frame (7).
7. An electroplating conveyor line as claimed in claim 6, characterized in that: The second adjustment assembly, fixed to the ceiling via a truss (17), is used to adjust the angular swing of multiple third tracks (4).
8. An electroplating conveyor line as claimed in claim 7, characterized in that: The second adjustment assembly includes a second movable frame (12) fixedly mounted on the ceiling via a truss (17), a third track (4) slidably mounted on the lower side of the second movable frame (12), a hydraulic push rod (15) mounted on the truss (17), and the end of the hydraulic push rod (15) fixedly mounted to the second movable frame (12), a second drive motor (13) mounted on the second movable frame (12), and a reduction gearbox (14) mounted at the output end of the second drive motor (13), and the third track (4) mounted at the output end of the reduction gearbox (14).