Bottle injection molding machine with filtering function
By introducing sand and gravel filter plates, magnetic filter plates, and activated carbon filter plates into the injection molding machine, the problem of impurities in the chilled water clogging the mold was solved, achieving efficient cooling and shortening the molding cycle.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU HONGXIN FOOD PACKING CO LTD
- Filing Date
- 2025-03-31
- Publication Date
- 2026-04-14
AI Technical Summary
Existing injection molding machines lack filtration devices before the chilled water enters the mold, causing impurities in the chilled water, such as rust, mud, and welding slag, to clog the mold's water passages, reducing cooling efficiency and prolonging the injection molding cycle.
A bottle injection molding machine with filtration function was designed, which includes a sand filter plate, a magnetic filter plate and an activated carbon filter plate, which respectively intercept and adsorb impurities of different sizes, and clean the filter plates by a motor-driven brush plate to ensure water quality.
It effectively intercepts and removes impurities in the chilled water, prevents mold clogging, improves cooling efficiency, reduces molding cycle time, and ensures injection molding quality.
Smart Images

Figure CN224118873U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of injection molding technology, and in particular to a bottle injection molding machine with a filtration function. Background Technology
[0002] Injection molding machines are capable of molding complex, precisely dimensional, or densely textured plastic products with metal inserts in a single process. They are widely used in national defense, machinery and electronics, automotive, transportation, building materials, packaging, agriculture, education and healthcare, and various aspects of daily life. With the rapid development of the plastics industry, for example, the bodies of mineral water bottles are formed by injection molding PET plastic granules using heated materials. Injection molding machines hold a significant position in both quantity and variety, accounting for 20%-30% of the total production of plastic molding equipment, making them one of the fastest-growing and most produced types of plastic machinery.
[0003] Some existing injection molding machines lack a device to filter the cooling water before it enters the mold. Unfiltered cooling water may contain solid particles such as rust, mud, and welding slag. These impurities can lead to problems such as reduced water flow cross-sectional area, blockage of the mold water channels, decreased cooling efficiency, and extended injection molding cycle. Utility Model Content
[0004] In order to overcome the defects of the prior art mentioned above, the inventors conducted in-depth research and, after a great deal of creative work, completed this utility model.
[0005] Specifically, the technical problem to be solved by this utility model is to provide a bottle injection molding machine with a filtration function, so as to solve the problem that some existing injection molding machines lack a device to filter the cooling water before the chilled water enters the mold. The unfiltered chilled water may contain solid particles such as rust, mud, and welding slag. These impurities will cause the water flow cross-sectional area to be reduced, the water passage of the mold to be blocked, the cooling efficiency to be reduced, and the injection molding cycle to be extended.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution:
[0007] A bottle injection molding machine with a filtration function includes a filter bottle and a base located at the four corners of the lower end of the filter bottle. A bottle cap is provided on the upper end of the base, and a motor is provided on the upper end of the bottle cap. A fixing component is provided on the outer wall of the bottle cap, and an adjusting component is provided at the lower end of the motor. The adjusting component includes a rotating shaft located at the lower end of the motor, and a first block is provided at the lower end of the rotating shaft. A positioning sleeve is fitted on the outer wall of the first block, and a long rod is provided at the lower end of the positioning sleeve. A sand and gravel filter plate, a magnetic filter plate, and an activated carbon filter plate are respectively fitted on the outer wall of the long rod from top to bottom. Two sets of symmetrical mounting components are provided at the lower end of the sand and gravel filter plate. A water outlet pipe is connected to the lower end of the outer wall of the filter bottle, and the injection molding machine is provided at the water outlet end of the water outlet pipe.
[0008] As an improved technical solution, the fixing component includes a connecting ring located at the lower end of the bottle cap, two sets of symmetrical rings are sleeved on the outer wall of the connecting ring, a connecting frame is fixedly provided on the upper end of the outer wall of the filter bottle, and the ends of the two sets of rings that are close to each other are hinged to the inner wall of the connecting frame. A water inlet is provided on the upper end of the bottle cap.
[0009] As an improved technical solution, an adjustment frame is fixedly provided at the end of the ring sleeve away from the connecting frame, an adjustment rod is inserted into the middle of the adjustment frame, an adjustment sleeve is threaded on the outer wall of the adjustment rod, and the outer wall of the end of the adjustment rod located on the inner wall of the adjustment sleeve has a thread that matches the adjustment sleeve. The end of the adjustment rod away from the adjustment sleeve is hinged to one of the adjustment frames.
[0010] As an improved technical solution, the upper end of the positioning sleeve is provided with a first square groove that matches the first square block, the first square block is movably inserted into the first square groove, the lower end of the inner wall of the filter bottle is fixedly provided with a receiving frame, the upper end of the receiving frame is fixedly provided with a second square block, the lower end of the long rod is provided with a second square groove that matches the second square block, the second square block is movably inserted into the second square groove.
[0011] As an improved technical solution, the positioning sleeve and the upper end of the long rod are rotatably connected, the sand and gravel filter plate is fixedly sleeved on the outer wall of the upper end of the long rod, and the magnetic filter plate and the activated carbon filter plate are movably sleeved on the outer wall of the long rod.
[0012] As an improved technical solution, the outer wall of the positioning sleeve is fixedly provided with two sets of symmetrical connecting plates. The lower end of the connecting plate is fixedly provided with a first spring. The lower end of the first spring is fixedly provided with a brush plate. The lower end of the brush plate is provided with brush bristles, and the brush bristles are in contact with the upper surface of the sand and gravel filter plate.
[0013] As an improved technical solution, the installation assembly includes an installation rod fixedly disposed at the lower end of the sand and gravel filter plate. An insert plate is movably inserted into the inner wall of the installation rod. Two sets of receiving blocks are provided on the outer wall of one end of the insert plate. The receiving blocks movably pass through the inner wall of the installation rod. A second spring is provided at the end of the insert plate away from the receiving blocks. The end of the second spring away from the insert plate is fixedly connected to the inner wall of the installation rod. A limiting block is fixedly disposed at the upper end of the inner wall of the installation rod. The upper end of the insert plate is movably sleeved on the outer wall of the limiting block.
[0014] The magnetic filter plate and the activated carbon filter plate are movably sleeved on the outer wall of the mounting rod at both ends, and the lower ends of the magnetic filter plate and the activated carbon filter plate overlap the receiving block.
[0015] After adopting the above technical solution, the beneficial effects of this utility model are:
[0016] 1. In this utility model, the chilled water to be filtered is injected into the filter bottle through the water inlet at the top of the bottle cap. The chilled water first passes through a sand and gravel filter plate, which can intercept larger fixed particles such as mud and welding slag in the chilled water. Then, the chilled water passes through a magnetic filter plate, which can adsorb small metal particles and metal debris in the chilled water, preventing metal particles and metal debris from entering the mold water channel and causing blockage. Finally, the chilled water passes through an activated carbon filter plate, which can clean the water quality and reduce the risk of scaling in the mold water channel.
[0017] 2. In this utility model, when larger fixed particles such as mud, sand, and welding slag in chilled water are intercepted and filtered through a sand and gravel filter plate, these larger impurities tend to accumulate on the upper part of the sand and gravel filter plate, causing blockage of the filter holes. The starting motor drives the adjusting component to rotate, which in turn drives the first block to rotate. The first block, through a positioning sleeve, drives the connecting plate to rotate, which in turn drives the brush plate to rotate. Under the reverse elastic force of the first spring, the bristles at the lower end of the brush plate fit more closely to the upper surface of the sand and gravel filter plate, thus cleaning the upper surface of the sand and gravel filter plate, preventing blockage, and improving the filtration efficiency of the chilled water. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0019] Figure 1 This is a front-view three-dimensional structural diagram of a bottle injection molding machine with a filtration function according to the present invention;
[0020] Figure 2 This is a three-dimensional structural diagram of a fixing component for a bottle injection molding machine with a filtering function according to the present invention.
[0021] Figure 3 This is a three-dimensional cross-sectional structural diagram of the filter bottle portion of a bottle injection molding machine with a filtration function according to the present invention.
[0022] Figure 4 This is an exploded three-dimensional structural diagram of the adjustment component of a bottle injection molding machine with a filtration function according to the present invention.
[0023] Figure 5 This is a three-dimensional cross-sectional view of the installation components of a bottle injection molding machine with a filtering function according to the present invention.
[0024] In the diagram: 1. Filter bottle; 2. Base; 3. Bottle cap; 4. Motor; 5. Fixing assembly; 51. Connecting ring; 52. Ring sleeve; 53. Connecting frame; 54. Adjusting frame; 55. Adjusting rod; 56. Adjusting sleeve; 6. Adjusting assembly; 61. Rotating shaft; 62. First block; 63. Positioning sleeve; 64. Long rod; 65. Second block; 66. Support frame; 67. Connecting plate; 68. First spring; 69. Brush plate; 7. Mounting assembly; 71. Mounting rod; 72. Insert plate; 73. Support block; 74. Second spring; 75. Limiting block; 8. Water outlet pipe; 9. Injection molding machine; 10. Sand and gravel filter plate; 11. Magnetic filter plate; 12. Activated carbon filter plate. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0027] Meanwhile, the meaning of "and / or" or "the / or" appearing throughout the text is that it includes three options. Taking "A and / or B" as an example, it includes option A, option B, or an option that satisfies both A and B.
[0028] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0029] like Figure 1 and Figure 3 As shown in the figure, this embodiment provides a bottle injection molding machine with a filtration function, including a filter bottle 1 and a base 2 located at the four corners of the lower end of the filter bottle 1. A bottle cap 3 is provided on the upper end of the base 2, and a motor 4 is provided on the upper end of the bottle cap 3. An adjustment component 6 is provided at the lower end of the motor 4. The adjustment component 6 includes a rotating shaft 61 located at the lower end of the motor 4. A first block 62 is provided at the lower end of the rotating shaft 61. A positioning sleeve 63 is fitted on the outer wall of the first block 62. A long rod 64 is provided at the lower end of the positioning sleeve 63. A sand and gravel filter plate 10, a magnetic filter plate 11, and an activated carbon filter plate 12 are respectively fitted on the outer wall of the long rod 64 from top to bottom. Two sets of installation components 7 are provided at the lower end of the sand and gravel filter plate 10. A water outlet pipe 8 is connected to the lower end of the outer wall of the filter bottle 1. An injection molding machine 9 is provided at the water outlet end of the water outlet pipe 8.
[0030] The chilled water to be filtered is injected into the filter bottle 1 through the inlet at the top of the bottle cap 3. The chilled water first passes through the sand and gravel filter plate 10, which can intercept larger fixed particles such as mud, sand and welding slag in the chilled water. Then the chilled water passes through the magnetic filter plate 11, which can adsorb small metal particles and metal debris in the chilled water, preventing metal particles and metal debris from entering the mold water channel and causing blockage. Then the chilled water passes through the activated carbon filter plate 12, which can clean the water quality and reduce the risk of scaling in the mold water channel.
[0031] like Figure 1 and Figure 2As shown, the fixing component 5 includes a connecting ring 51 located at the lower end of the bottle cap 3. Two sets of symmetrical ring sleeves 52 are fitted on the outer wall of the connecting ring 51. A connecting frame 53 is fixedly installed on the upper end of the outer wall of the filter bottle 1. The ends of the two sets of ring sleeves 52 that are close to each other are hinged to the inner wall of the connecting frame 53. A water inlet is provided at the upper end of the bottle cap 3. An adjusting frame 54 is fixedly installed at the end of the ring sleeve 52 away from the connecting frame 53. An adjusting rod 55 is inserted into the middle of the adjusting frame 54. An adjusting sleeve 56 is threaded on the outer wall of the adjusting rod 55. The outer wall of the adjusting rod 55 located on the inner wall of the adjusting sleeve 56 has a thread that matches the adjusting sleeve 56. The end of the adjusting rod 55 away from the adjusting sleeve 56 is hinged to one of the adjusting frames 54.
[0032] When it is necessary to open the filter bottle 1 for cleaning, the adjusting sleeve 56 can be rotated to unscrew the adjusting sleeve 56 from the threaded end of the adjusting rod 55. Then, the adjusting rod 55 is rotated to keep the adjusting rod 55 parallel to the adjusting frame 54. Next, the ring 52 is unfolded to both sides along the connecting frame 53 so that the ring 52 moves out from the outer wall of the connecting ring 51. Then, the bottle cap 3 can be lifted up to complete the removal of the bottle cap 3. When it is necessary to install the bottle cap 3, the bottle cap 3 can be placed on the upper end of the filter bottle 1. The ring 52 is rotated to cover the outer wall of the connecting ring 51. The two sets of adjusting frames 54 are parallel to each other. Then, the adjusting rod 55 is rotated to make the adjusting rod 55 perpendicular to the adjusting frame 54. Then, the adjusting sleeve 56 is rotated to make the front end of the adjusting sleeve 56 fit against the outer wall of the adjusting frame 54. At this time, the ring 52 cannot be rotated, and the bottle cap 3 cannot be lifted up, thus completing the fixation of the bottle cap 3.
[0033] like Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, the upper end of the positioning sleeve 63 has a first square groove that mates with the first square block 62. The first square block 62 is movably inserted into the first square groove. The lower end of the inner wall of the filter bottle 1 is fixedly provided with a receiving bracket 66. The upper end of the receiving bracket 66 is fixedly provided with a second square block 65. The lower end of the long rod 64 has a second square groove that mates with the second square block 65. The second square block 65 is movably inserted into the second square groove. The upper ends of the positioning sleeve 63 and the long rod 64 are rotatably connected. The sand and gravel filter plate 10 is fixedly sleeved on the outer wall of the upper end of the long rod 64. The magnetic filter plate 11 and the activated carbon filter plate 12 are movably sleeved on the outer wall of the long rod 64. The outer wall of the positioning sleeve 63 is fixedly provided with two sets of symmetrical connecting plates 67. The lower end of the connecting plate 67 is fixedly provided with a first spring 68. The lower end of the first spring 68 is fixedly provided with a brush plate 69. The lower end of plate 69 is provided with bristles, which are in contact with the upper surface of sand and gravel filter plate 10. The mounting assembly 7 includes a mounting rod 71 fixedly mounted on the lower end of sand and gravel filter plate 10. An insert plate 72 is movably inserted into the inner wall of the mounting rod 71. Two sets of receiving blocks 73 are provided on the outer wall of one end of the insert plate 72. The receiving blocks 73 movably pass through the inner wall of the mounting rod 71. A second spring 74 is provided at the end of the insert plate 72 away from the receiving blocks 73. The end of the second spring 74 away from the insert plate 72 is fixedly connected to the inner wall of the mounting rod 71. A limiting block 75 is fixedly provided at the upper end of the inner wall of the mounting rod 71. The upper end of the insert plate 72 is movably sleeved on the outer wall of the limiting block 75. The magnetic filter plate 11 and the activated carbon filter plate 12 are movably sleeved on the outer wall of the mounting rod 71 at both ends. The lower ends of the magnetic filter plate 11 and the activated carbon filter plate 12 overlap the receiving blocks 73.
[0034] When the sand and gravel filter plate 10 intercepts and filters larger fixed particles such as mud, sand, and welding slag in the chilled water, these larger impurities tend to accumulate on the upper part of the sand and gravel filter plate 10, causing blockage of the filter holes. The starting motor 4 drives the adjusting component 6 to rotate, which in turn drives the first block 62 to rotate. The first block 62 drives the connecting plate 67 to rotate through the positioning sleeve 63, and the connecting plate 67 drives the brush plate 69 to rotate. Under the reverse elastic force of the first spring 68, the bristles at the lower end of the brush plate 69 fit more closely to the upper surface of the sand and gravel filter plate 10, so that the brush plate 69 can clean the upper surface of the sand and gravel filter plate 10, preventing blockage and improving the filtration efficiency of the chilled water.
[0035] When the bottle cap 3 leaves the upper end of the filter bottle 1, the first block 62 is pulled out from the first square groove at the upper end of the positioning sleeve 63. Then, the operator lifts the positioning sleeve 63, causing the second square groove at the lower end of the long rod 64 to move out from the upper end of the second block 65. At this time, the sand filter plate 10, the magnetic filter plate 11, and the activated carbon filter plate 12 move out of the outer wall of the filter bottle 1 along with the long rod 64. Then, the sliding plate 72 compresses the second spring 74, causing the receiving block 73 to move towards the inner wall of the mounting rod 71, so that the receiving block 73 leaves the lower end of the magnetic filter plate 11 and the activated carbon filter plate 12. Then, the magnetic filter plate 11 and the activated carbon filter plate 12 slide down along the mounting rod 71 and the long rod 64, thus completing the sand filter plate 10 and the magnetic filter plate 12. The separation of filter plate 11 and activated carbon filter plate 12 facilitates the individual cleaning of multiple filter plates, making them easier to maintain and preventing excessive impurities from accumulating on the filter plates and affecting their filtration effect. The second block 65 facilitates the positioning of the long rod 64 during installation. After cleaning the filter plates, the magnetic filter plate 11 and activated carbon filter plate 12 are sequentially placed onto the upper end of the mounting rod 71 and the long rod 64. Then, the insert plate 72 is released, and under the reverse elastic force of the second spring 74, the receiving block 73 passes through the mounting rod 71, so that the magnetic filter plate 11 and activated carbon filter plate 12 overlap the upper end of the receiving block 73 to complete the installation of the magnetic filter plate (11) and activated carbon filter plate (12).
[0036] It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. Furthermore, it should be understood that after reading the technical description of this utility model, those skilled in the art can make various alterations, modifications, and / or variations to this utility model, and all such equivalent forms also fall within the scope of protection defined by the appended claims.
Claims
1. A bottle injection molding machine with a filtering function, comprising a filter bottle (1) and bases (2) disposed at the four lower corners of the filter bottle (1), characterized in that: The base (2) is covered with a bottle cap (3) at the upper end. The bottle cap (3) is equipped with a motor (4) at the upper end. The bottle cap (3) is equipped with a fixing component (5) on the outer wall. The motor (4) is equipped with an adjustment component (6) at the lower end. The adjustment component (6) includes a rotating shaft (61) located at the lower end of the motor (4). The rotating shaft (61) is equipped with a first block (62) at the lower end. The first block (62) is equipped with a positioning sleeve (63) on the outer wall. The positioning sleeve (63) is equipped with a long rod (64) at the lower end. The long rod (64) is equipped with a sand and gravel filter plate (10), a magnetic filter plate (11), and an activated carbon filter plate (12) respectively from top to bottom on the outer wall. The sand and gravel filter plate (10) is equipped with two sets of symmetrical mounting components (7) at the lower end. The filter bottle (1) is connected to a water outlet pipe (8) at the lower end of the outer wall. The water outlet pipe (8) is equipped with an injection molding machine (9) at the water outlet end.
2. The bottle injection molding machine with filtration function according to claim 1, characterized in that: The fixing component (5) includes a connecting ring (51) located at the lower end of the bottle cap (3). The outer wall of the connecting ring (51) is fitted with two sets of symmetrical ring sleeves (52). The upper end of the outer wall of the filter bottle (1) is fixedly provided with a connecting frame (53). The ends of the two sets of ring sleeves (52) that are close to each other are hinged to the inner wall of the connecting frame (53). The upper end of the bottle cap (3) is provided with a water inlet.
3. The bottle injection molding machine with filtration function according to claim 2, characterized in that: An adjusting frame (54) is fixedly provided at the end of the ring sleeve (52) away from the connecting frame (53). An adjusting rod (55) is inserted in the middle of the adjusting frame (54). An adjusting sleeve (56) is threaded on the outer wall of the adjusting rod (55). The outer wall of the adjusting rod (55) located on the inner wall of the adjusting sleeve (56) is provided with a thread that matches the adjusting sleeve (56). The end of the adjusting rod (55) away from the adjusting sleeve (56) is hinged to one of the adjusting frames (54).
4. The bottle injection molding machine with filtration function according to claim 1, characterized in that: The upper end of the positioning sleeve (63) is provided with a first square groove that matches the first square block (62). The first square block (62) is movably inserted into the first square groove. The lower end of the inner wall of the filter bottle (1) is fixedly provided with a receiving frame (66). The upper end of the receiving frame (66) is fixedly provided with a second square block (65). The lower end of the long rod (64) is provided with a second square groove that matches the second square block (65). The second square block (65) is movably inserted into the second square groove.
5. The bottle injection molding machine with filtration function according to claim 1, characterized in that: The positioning sleeve (63) and the upper end of the long rod (64) are rotatably connected. The sand and gravel filter plate (10) is fixedly sleeved on the outer wall of the upper end of the long rod (64). The magnetic filter plate (11) and the activated carbon filter plate (12) are movably sleeved on the outer wall of the long rod (64).
6. The bottle injection molding machine with filtration function according to claim 1, characterized in that: The outer wall of the positioning sleeve (63) is fixed with two sets of symmetrical connecting plates (67). The lower end of the connecting plate (67) is fixed with a first spring (68). The lower end of the first spring (68) is fixed with a brush plate (69). The lower end of the brush plate (69) is provided with brush bristles, and the brush bristles are in contact with the upper surface of the sand and gravel filter plate (10).
7. The bottle injection molding machine with filtration function according to claim 1, characterized in that: The installation assembly (7) includes an installation rod (71) fixedly disposed at the lower end of the sand and gravel filter plate (10). An insert plate (72) is movably inserted into the inner wall of the installation rod (71). Two sets of receiving blocks (73) are provided on the outer wall of one end of the insert plate (72). The receiving blocks (73) movably pass through the inner wall of the installation rod (71). A second spring (74) is provided at the end of the insert plate (72) away from the receiving blocks (73). The end of the second spring (74) away from the insert plate (72) is fixedly connected to the inner wall of the installation rod (71). A limiting block (75) is fixedly disposed at the upper end of the inner wall of the installation rod (71). The upper end of the insert plate (72) is movably sleeved on the outer wall of the limiting block (75).
8. The bottle injection molding machine with filtration function according to claim 1, characterized in that: The magnetic filter plate (11) and the activated carbon filter plate (12) are movably sleeved on the outer wall of the mounting rod (71) at both ends, and the lower ends of the magnetic filter plate (11) and the activated carbon filter plate (12) overlap on the receiving block (73).