Magnetic powder core impregnation liquid processing device

Abstract

The utility model discloses a magnetic powder core impregnation liquid processing device in the technical field of magnetic powder core processing, which comprises a processing frame, air cylinders are arranged on both sides of the top of the processing frame, and L-shaped brackets are arranged above the outer walls of both sides of the processing frame. The magnetic powder cores are placed in the discharging box, the motor drives and controls the discharging box to move to the position above the cleaning box, then the air cylinder drives the discharging box to descend till the magnetic powder cores in the discharging box are completely immersed in cleaning liquid in the cleaning box, and according to the discharging box in the vibration state, vibration cleaning can be conducted on the magnetic powder cores, so that particle impurities or dust of the magnetic powder cores fall into the material collecting box; the cleaned magnetic powder core is sequentially lifted to a certain height through the air cylinder, the motor drives the magnetic powder core to move to the position above the impregnation liquid box, the magnetic powder core is immersed into the impregnation liquid in the impregnation liquid box again, and then the magnetic powder core can be processed through the impregnation liquid.

Description

Technical Field

[0001] This utility model relates to the field of magnetic powder core processing technology, specifically to a magnetic powder core impregnation liquid processing device. Background Technology

[0002] Magnetic powder core impregnation equipment is commonly used in the manufacture of magnetic materials, especially in applications such as electric motors and transformers. Its main function is to immerse magnetic powder cores in a specific liquid to enhance their magnetic properties and improve their mechanical strength. Currently, during the processing of magnetic powder cores, to enhance their magnetism, they are immersed in a specific impregnation solution. However, because some of the processed magnetic powder cores have surface-adsorbed particulate impurities or dust, these impurities or dust may form an isolation layer during the impregnation process, hindering the full penetration of the impregnation solution into the surface and interior of the magnetic powder core. This affects the uniformity and penetration of the impregnation solution. Pre-cleaning the magnetic powder cores before impregnation requires assistance from technical personnel, increasing their workload and directly impacting the efficiency of the impregnation process. This is detrimental to batch processing of magnetic powder cores and reduces the effectiveness of the magnetic powder core impregnation equipment.

[0003] Therefore, it is necessary to develop a magnetic powder core impregnation liquid processing device. Utility Model Content

[0004] The purpose of this invention is to provide a magnetic powder core impregnation liquid processing device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a magnetic powder core impregnation liquid processing device, including a processing frame, cylinders installed on both sides of the top of the processing frame, L-shaped brackets installed on the upper sides of both outer walls of the processing frame, a rotating shaft rotatably connected between the opposite sides of the two sets of L-shaped brackets, a base installed on the upper side of the inner side of the processing frame, and side plates installed on both sides of the top of the base;

[0006] A processing assembly is installed above the base. The processing assembly includes a material feeding box, and guide plates are installed on the upper sides of both outer walls of the material feeding box.

[0007] Preferably, a cleaning tank is installed on one side of the bottom interior of the processing rack, and an impregnation tank is installed on the other side of the bottom interior of the processing rack.

[0008] Preferably, the top of the L-shaped bracket is fixedly connected to the output end of the cylinder, and a support column is installed above the opposite side of the two sets of L-shaped brackets. The support column is set in two sets, and the two sets of support columns are located at the front end and rear end of the two sets of L-shaped brackets.

[0009] Preferably, the rotating shaft is provided in two sets, with the two sets of rotating shafts located at the front and rear ends of the two sets of L-shaped brackets. A synchronous pulley is installed at one end of the rotating shaft, and a motor is installed at the front end of one side outer wall of the L-shaped bracket. The front motor is fixedly connected to the other end of the front rotating shaft.

[0010] Preferably, a movable seat is installed on the top of the side plate, the interior of the movable seat is threadedly connected to the outer wall of the rotating shaft, and a limiting seat is installed on the top of the movable seat.

[0011] Preferably, a material collection box is installed on the top of the base, a guide groove is provided on the lower part of one outer wall of the side plate, and guide blocks are provided on both outer walls of the material collection box. The outer walls of the guide blocks are slidably connected to the inside of the guide groove.

[0012] Preferably, a guide post is slidably connected inside the guide plate, a nut is threadedly connected to the upper part of the outer wall of the guide post, and a fixing seat is installed at the bottom end of the guide post.

[0013] Preferably, one side of the outer wall of the fixed seat is fixedly connected to the lower side of one side of the outer wall of the side plate, a spring is installed on the lower side of the outer wall of the guide column, a sealing box is installed on the front end face of the feeding box, and a vibration unit is installed inside the sealing box.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] By installing the guide column on the top of the fixed seat on the side plate, and sliding the discharge box to the outer wall of the guide column by the guide plate, and according to the spring installed on the outer wall of the guide column, the spring will generate a vibration response under the influence of the vibration unit, thereby achieving vibration treatment of the entire discharge box.

[0016] By placing multiple sets of magnetic powder cores requiring impregnation treatment in a feeding box, a motor drives the feeding box to the top of the cleaning tank, and then a cylinder drives it to descend until the magnetic powder cores are completely immersed in the cleaning solution in the cleaning tank. The vibrating feeding box cleans the magnetic powder cores, causing particulate impurities or dust to fall into the collection box. After cleaning, the magnetic powder cores are sequentially lifted to a certain height by a cylinder, and then moved by a motor to the top of the impregnation tank, where they are immersed again in the impregnation solution. This process achieves the impregnation treatment of the magnetic powder cores. During this process, the surface impurities or dust on the cleaned magnetic powder cores are minimized to avoid affecting the uniform impregnation and penetration of the impregnation solution. Furthermore, the cleaning and impregnation process does not require the assistance of technical personnel, reducing their workload and stress. This effectively improves the processing efficiency of the magnetic powder core impregnation solution, facilitating batch processing and enhancing the overall performance of the magnetic powder core impregnation solution processing device. Attached Figure Description

[0017] Figure 1 A front sectional view provided for this utility model;

[0018] Figure 2 A front view provided for this utility model;

[0019] Figure 3 This is an enlarged schematic diagram of a selected portion of the structure provided by this utility model;

[0020] Figure 4 Provided by this utility model Figure 2 Enlarged view of the structure at point A in the image;

[0021] Figure 5 This is a partial three-dimensional structural schematic diagram of the present invention.

[0022] In the diagram: 1. Processing frame; 101. Cylinder; 102. Cleaning tank; 103. Impregnation tank; 2. L-shaped bracket; 201. Rotating shaft; 202. Support column; 203. Synchronous pulley; 204. Motor; 3. Base; 301. Side plate; 302. Moving seat; 303. Limiting seat; 304. Collection box; 305. Guide groove; 306. Guide block; 4. Discharge box; 401. Guide plate; 402. Guide column; 403. Nut; 404. Fixed seat; 405. Spring; 406. Sealing box; 407. Vibration unit. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] This utility model provides the following technical solution: a magnetic powder core impregnation liquid processing device, please refer to [link / reference]. Figures 1-4The system includes a processing frame 1, with cylinders 101 mounted on both sides of the top. A cleaning tank 102 is mounted on one side of the bottom interior of the processing frame 1, and an impregnation tank 103 is mounted on the other side of the bottom interior of the processing frame 1. L-shaped brackets 2 are mounted on the upper sides of both outer walls of the processing frame 1. A rotating shaft 201 is rotatably connected between the opposite sides of two sets of L-shaped brackets 2. The top of the L-shaped brackets 2 is fixedly connected to the output end of the cylinders 101. The two sets of L-shaped brackets 2 are correspondingly mounted and fixed at the output ends of the four sets of cylinders 101 on the processing frame 1, so that the cylinders 101 can drive and control the L-shaped brackets 2 to perform lifting and lowering operations. A support column 202 is mounted above the opposite sides of two sets of L-shaped brackets 2. There are two sets of support columns 202, and the two sets of support columns 202 are located between the two sets of L-shaped brackets. The front and rear ends of the frame 2 are provided with two sets of rotating shafts 201. The two sets of rotating shafts 201 are located at the front and rear ends of the two sets of L-shaped brackets 2. One end of the rotating shaft 201 is equipped with a synchronous pulley 203. A motor 204 is installed on the front end of one side of the outer wall of one set of L-shaped brackets 2. The front motor 204 is fixedly connected to the other end of the front rotating shaft 201. The two sets of rotating shafts 201 are set between the opposite sides of the two sets of L-shaped brackets 2 in a rotatable connection. The synchronous pulleys 203 on the two sets of rotating shafts 201 are connected by a synchronous belt for synchronous transmission. According to the fixed connection between the output end of the motor 204 on one set of L-shaped brackets 2 and one end of the rotating shaft 201, the motor 204 can drive the rotating shaft 201 to rotate forward or backward, and can synchronously drive the other set of rotating shafts 201 to rotate forward or backward.

[0025] A base 3 is installed on the upper side of one side of the processing frame 1. Side plates 301 are installed on both sides of the top of the base 3. A movable seat 302 is installed on the top of the side plate 301. The interior of the movable seat 302 is threadedly connected to the outer wall of the rotating shaft 201. A limit seat 303 is installed on the top of the movable seat 302. A collection box 304 is installed on the top of the base 3. A guide groove 305 is opened on the lower side of one outer wall of the side plate 301. Guide blocks 306 are provided on both outer walls of the collection box 304. The outer walls of the guide blocks 306 are slidably connected to the interior of the guide groove 305, connecting the two sets of... The side plate 301 is set on the outer wall of the two sets of rotating shafts 201 by the movable seat 302 in a threaded connection. The limit seat 303 on the top is set on the outer wall of the support column 202 in a sliding connection, so that the rotating shaft 201 can rotate forward or backward, and can synchronously drive the base 3 to move horizontally to the left or right. By using the guide block 306 to slide the collection box 304 between the two sets of side plates 301, the collection box 304 can be pushed in or pulled out, thus achieving the effect of installation and disassembly. At the same time, several holes are opened at the bottom of the inside of the collection box 304 to facilitate the seepage of liquid from the holes.

[0026] A processing assembly is installed above the base 3. The processing assembly includes a material feeding box 4. Guide plates 401 are installed on the upper sides of both outer walls of the material feeding box 4. Guide posts 402 are slidably connected inside the guide plates 401. Nuts 403 are threadedly connected to the upper outer walls of the guide posts 402. A fixing seat 404 is installed at the bottom of the guide posts 402. One side of the outer wall of the fixing seat 404 is fixedly connected to the lower side of one side of the outer wall of the side plate 301. A spring 405 is installed on the lower outer wall of the guide posts 402. A sealing box is installed on the front end face of the material feeding box 4. 406. A vibration unit 407 is installed inside the sealed box 406. The guide column 402 is mounted on the top of the fixed seat 404 on the side plate 301, and the discharge box 4 is slidably connected to the outer wall of the guide column 402 by the guide plate 401. A spring 405 is fitted on the outer wall of the guide column 402, and the spring 405 will generate a vibration response under the influence of the vibration unit 407, thereby achieving vibration treatment of the entire discharge box 4. Multiple sets of magnetic powder cores that need to be processed with impregnation liquid are placed in the discharge box 4. The discharge box 4 is driven by motor 204 to move above the cleaning tank 102, and then driven by cylinder 101 to lower the discharge box 4 until the magnetic powder core in the discharge box 4 is completely immersed in the cleaning solution in the cleaning tank 102. The discharge box 4, under vibration, allows for vibration cleaning of the magnetic powder core. Several holes are opened at the bottom of the discharge box 4 to allow particulate impurities or dust to fall into the collection box 304. After cleaning, the magnetic powder core is sequentially lifted to a certain height by cylinder 101, and then driven by motor 204... The powder core is moved above the impregnation tank 103 and immersed again in the impregnation liquid in the impregnation tank 103 to achieve the impregnation liquid processing of the magnetic powder core. During the cleaning process, the magnetic powder core should be cleaned to avoid the situation where surface particulate impurities or dust affect the uniform impregnation and penetration effect of the impregnation liquid. At the same time, the hole in the material box 4 is larger than the hole on the collection box 304 so that the dust or particulate impurities fall into the collection box 304. During the lifting or moving, liquid will seep out. Finally, the collection box 304 is cleaned.

[0027] Working Principle: When using this utility model, two sets of L-shaped brackets 2 are correspondingly installed and fixed at the output ends of four sets of cylinders 101 on the processing frame 1, so that the cylinders 101 can drive and control the L-shaped brackets 2 to perform lifting and lowering operations. Two sets of rotating shafts 201 are rotatably connected between opposite sides of the two sets of L-shaped brackets 2, and the synchronous pulleys 203 on the two sets of rotating shafts 201 are synchronously connected by a synchronous belt. The output end of the motor 204 on one set of L-shaped brackets 2 is fixedly connected to one end of one set of rotating shafts 201, so that the motor 204 can drive one set of rotating shafts 201 to rotate forward or backward, and synchronously drive the other set of rotating shafts 201 to rotate forward or backward. The two sets of side plates 301 on the base 3 are connected by a moving seat 302 via a threaded connection. The support frame 202 is mounted on the outer wall of two sets of rotating shafts 201. The top limiting seat 303 is slidably connected to the outer wall of the support frame 202, so that the rotating shaft 201 can rotate forward or backward, and can synchronously drive the base 3 to move horizontally to the left or right. The collection box 304 is slidably pushed between the two sets of side plates 301 by the guide block 306, so that the collection box 304 can be pushed in or pulled out, thus achieving the effect of installation and disassembly. At the same time, several holes are opened at the bottom of the collection box 304 to facilitate the seepage of liquid from the holes. The guide post 402 is mounted on the top of the fixing seat 404 on the side plate 301, and the discharge box 4 is slidably connected to the outer wall of the guide post 402 by the guide plate 401. The spring 40 is mounted on the outer wall of the guide post 402. 5. Furthermore, the spring 405, under the influence of the vibration unit 407, will generate a vibration response, thereby achieving vibration treatment of the entire discharge box 4. Multiple sets of magnetic powder cores requiring immersion liquid processing are placed in the discharge box 4. The motor 204 drives the discharge box 4 to move above the cleaning tank 102, and then the cylinder 101 drives it to descend until the magnetic powder cores in the discharge box 4 are completely immersed in the cleaning liquid in the cleaning tank 102. Based on the vibration state of the discharge box 4, the magnetic powder cores can be vibrated and cleaned. Several holes are opened at the bottom of the discharge box 4, allowing particulate impurities or dust to fall into the collection box 304 through these holes. After cleaning, the magnetic powder cores are sequentially lifted to a certain height by the cylinder 101, and then driven by the motor 204... The magnetic powder core is moved above the impregnation tank 103 and immersed again in the impregnation solution. This achieves the impregnation treatment of the magnetic powder core. During the cleaning process, the magnetic powder core is cleaned to minimize the impact of surface particulate impurities or dust on the uniform impregnation and penetration effect of the impregnation solution. Simultaneously, the holes in the discharge box 4 are larger than the holes in the collection box 304, allowing dust or particulate impurities to fall into the collection box 304. Liquid will seep out during lifting or moving. Finally, the collection box 304 is cleaned. The cleaning and impregnation process does not require the assistance of technical personnel, reducing the workload and stress on those involved. This effectively improves the impregnation processing efficiency of the magnetic powder core and is beneficial for batch processing.This also effectively improved the performance of the magnetic powder core impregnation solution processing device.

[0028] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A magnetic powder core impregnation liquid processing device, comprising a processing frame (1), wherein cylinders (101) are installed on both sides of the top of the processing frame (1), characterized in that: L-shaped brackets (2) are installed on the upper sides of both outer walls of the processing rack (1). A rotating shaft (201) is rotatably connected between the opposite sides of the two sets of L-shaped brackets (2). A base (3) is installed on the upper side of the inner side of the processing rack (1). Side plates (301) are installed on both sides of the top of the base (3). A processing component is installed above the base (3). The processing component includes a material feeding box (4). Guide plates (401) are installed on the upper sides of the outer walls of the material feeding box (4).

2. The magnetic powder core impregnation solution processing apparatus according to claim 1, characterized in that: A cleaning tank (102) is installed on one side of the bottom inside of the processing rack (1), and an impregnation tank (103) is installed on the other side of the bottom inside of the processing rack (1).

3. The magnetic powder core impregnation solution processing apparatus according to claim 1, characterized in that: The top of the L-shaped bracket (2) is fixedly connected to the output end of the cylinder (101). A support column (202) is installed above the opposite side of the two sets of L-shaped brackets (2). The support column (202) is set in two sets, and the two sets of support columns (202) are located at the front end and rear end of the two sets of L-shaped brackets (2).

4. The magnetic powder core impregnation liquid processing apparatus according to claim 3, characterized in that: The rotating shaft (201) is configured in two sets, with the two sets of rotating shafts (201) located at the front and rear ends of the two sets of L-shaped brackets (2). A synchronous pulley (203) is installed at one end of the rotating shaft (201), and a motor (204) is installed at the front end of one side outer wall of the L-shaped bracket (2). The front motor (204) is fixedly connected to the other end of the front rotating shaft (201).

5. The magnetic powder core impregnation solution processing apparatus according to claim 1, characterized in that: A movable seat (302) is installed on the top of the side plate (301). The interior of the movable seat (302) is threadedly connected to the outer wall of the rotating shaft (201). A limit seat (303) is installed on the top of the movable seat (302).

6. The magnetic powder core impregnation solution processing apparatus according to claim 5, characterized in that: A collection box (304) is installed on the top of the base (3), and a guide groove (305) is provided on the lower side of one outer wall of the side plate (301). Guide blocks (306) are provided on both outer walls of the collection box (304), and the outer wall of the guide block (306) is slidably connected to the inside of the guide groove (305).

7. The magnetic powder core impregnation solution processing apparatus according to claim 1, characterized in that: The guide plate (401) is internally slidably connected to a guide post (402), and a nut (403) is threadedly connected to the upper part of the outer wall of the guide post (402). A fixing seat (404) is installed at the bottom end of the guide post (402).

8. The magnetic powder core impregnation solution processing apparatus according to claim 7, characterized in that: The outer wall of one side of the fixed seat (404) is fixedly connected to the lower side of the outer wall of one side of the side plate (301). A spring (405) is installed on the lower side of the outer wall of the guide column (402). A sealing box (406) is installed on the front end face of the feeding box (4). A vibration unit (407) is installed inside the sealing box (406).

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