Winding device for insulating material of transformer coil

By combining the drive assembly and threaded rod design, and utilizing elastic components and inclined groove structure, the problem of fixing coil drums of different sizes in the winding device is solved, achieving rapid and adaptable fixing to meet diverse production needs.

CN224123246UActive Publication Date: 2026-04-14JIANGSU HUASHENG ELECTRICAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU HUASHENG ELECTRICAL CO LTD
Filing Date
2025-03-04
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing winding devices cannot quickly fix coil drums of different sizes, have poor adaptability, and cannot meet diverse production needs.

Method used

The design employs a combination of drive components, threaded rods, stop blocks, and mounting blocks. The rotation of the threaded rod is controlled by a servo motor, which enables the movement of the stop blocks. The elastic components and inclined groove structure allow for the rapid fixing of coil drums of different specifications.

Benefits of technology

It enables rapid fixing of coil drums of different specifications, improves the adaptability of the winding device, and meets diverse production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of transformer production equipment, in particular to a winding device for a transformer coil insulating material, which comprises a mounting seat, a mounting groove is arranged at one end of a sleeving column, a plurality of penetrating holes are circumferentially arranged on the surface of the sleeving column, a plurality of mounting blocks are circumferentially arranged in the mounting groove, and the mounting blocks are arranged on the mounting seat. Each mounting block corresponds to the corresponding penetrating opening in position, an abutting plate is fixedly mounted on the surface of each mounting block, a strip-shaped opening is formed in the surface of each mounting block, and a plurality of U-shaped rods are fixedly mounted on the groove wall of the mounting groove in a circumferential shape. A threaded rod is horizontally and rotatably mounted in the mounting groove, the threaded rod is sleeved with a sliding block in a threaded mode, a plurality of abutting blocks are circumferentially and fixedly mounted on the surface of the sliding block, inclined grooves are formed in the inclined surface of the mounting block, and the abutting blocks are slidably arranged in the inclined grooves respectively. And coil barrels of different specifications arranged on the sleeving column in a sleeving mode can be rapidly fixed, and adaptability is high.
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Description

Technical Field

[0001] This utility model relates to the technical field of transformer production equipment, and in particular to a winding device for transformer coil insulation materials. Background Technology

[0002] In the production process of transformers, coils need to be wound by a winding device. The winding quality of the coil insulation material directly affects the performance and service life of the transformer. Generally, after the coil drum is fixed, the winding action is completed by driving a motor to rotate the coil drum.

[0003] Existing coil drums come in various sizes, and winding devices cannot quickly fix coil drums of different sizes, meaning they are poorly adaptable to different specifications of coil drums and cannot meet diverse production needs. Utility Model Content

[0004] The purpose of this utility model is to solve the following shortcomings in the prior art: the existing coil drums come in various sizes, and the winding device cannot quickly complete the fixing of coil drums of different sizes, that is, the adaptability to coil drums of different specifications is poor and cannot meet the diverse production needs. Therefore, the proposed winding device for transformer coil insulation material is proposed.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A winding device for transformer coil insulation material includes a mounting base. A drive motor is fixedly mounted on the surface of the mounting base. The output shaft of the drive motor passes through the mounting base and is fixedly mounted on a sleeve post. One end of the sleeve post has a mounting groove. The surface of the sleeve post has multiple circumferentially shaped openings. Multiple mounting blocks with right-angled trapezoidal longitudinal sections are circumferentially arranged in the mounting groove. Each mounting block corresponds to a specific opening. A stop plate is fixedly mounted on the surface of each mounting block, and a strip-shaped opening is formed on the surface of each mounting block. The mounting groove has multiple U-shaped rods fixedly installed in a circumferential shape on its groove wall. The multiple U-shaped rods are slidably arranged in multiple strip-shaped openings. The U-shaped rods are connected to the mounting block through elastic components. A threaded rod is horizontally rotatably installed in the mounting groove. A slider is threaded onto the threaded rod. Multiple abutments are fixedly installed in a circumferential shape on the surface of the slider. The inclined surface of the mounting block has inclined grooves. The multiple abutments are slidably arranged in multiple inclined grooves. The threaded rod is controlled to rotate by a drive component. A baffle is fixedly sleeved on the sleeve post.

[0007] Preferably, the elastic component includes two telescopic springs, with the two ends of the telescopic springs fixedly connected to the top wall of the strip-shaped opening and the surface of the U-shaped rod, respectively.

[0008] Preferably, an anti-slip pad is adhered to the surface of the abutment away from the mounting block, and the anti-slip pad is made of rubber.

[0009] Preferably, the drive assembly includes a servo motor fixedly mounted on one end of the sleeve post via a connecting component, and the output shaft of the servo motor is fixedly connected to a threaded rod.

[0010] Preferably, the connecting component includes a mounting ring fixedly sleeved on the servo motor and two connecting rods symmetrically fixedly mounted on the surface of the mounting ring, with one end of each connecting rod fixedly connected to the surface of the sleeve post.

[0011] Preferably, the top and both sides of the abutment block are provided with spherical grooves, and rolling balls are embedded in the spherical grooves.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] By cooperating with the drive assembly, threaded rod, stop block and mounting block, multiple stop plates can be moved, thereby quickly fixing coil drums of different specifications sleeved on the sleeve column, which has strong adaptability. Attached Figure Description

[0014] Figure 1 This is a front perspective view of the winding device for transformer coil insulation material proposed in this utility model;

[0015] Figure 2 This is a schematic diagram of a partial three-dimensional cross-sectional structure of the column in the winding device for transformer coil insulation material proposed in this utility model.

[0016] Figure 3 This is a partial three-dimensional structural diagram of the mounting block and slider in the winding device for transformer coil insulation material proposed in this utility model.

[0017] Figure 4 This is a partial three-dimensional structural diagram of the U-shaped rod in the winding device for transformer coil insulation material proposed in this utility model.

[0018] Figure 5 This is a partial three-dimensional structural diagram of the slider and stop block in the winding device for transformer coil insulation material proposed in this utility model.

[0019] Figure 6 for Figure 2 Enlarged view of the structure at point A in the middle.

[0020] In the diagram: 1. Mounting base, 2. Drive motor, 3. Sleeve post, 4. Mounting block, 5. Support plate, 6. Strip opening, 7. U-shaped rod, 8. Threaded rod, 9. Slider, 10. Support block, 11. Inclined groove, 12. Telescopic spring, 13. Servo motor, 14. Mounting ring, 15. Connecting rod, 16. Ball bearing, 17. Baffle. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] The terms used in this utility model, such as "upper", "lower", "left", "right", "middle" and "one", are only for clarity of description and are not intended to limit the scope of implementation of this utility model. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered as within the scope of implementation of this utility model.

[0023] Reference Figures 1-6 A winding device for transformer coil insulation material includes a mounting base 1. A drive motor 2 is fixedly mounted on the surface of the mounting base 1. The output shaft of the drive motor 2 passes through the mounting base 1 and is fixedly mounted on a sleeve post 3. One end of the sleeve post 3 has an installation groove. The surface of the sleeve post 3 has multiple through holes in a circular shape. Multiple mounting blocks 4 with right-angled trapezoidal longitudinal sections are arranged in a circular shape in the installation groove. Each mounting block 4 corresponds to the position of each through hole. A backing plate 5 is fixedly mounted on the surface of the mounting block 4. A strip-shaped opening 6 is opened on the surface of the mounting block 4. Multiple U-shaped rods 7 are fixedly mounted in a circular shape on the groove wall of the installation groove. The multiple U-shaped rods 7 are slidably arranged in the multiple strip-shaped openings 6. The U-shaped rods 7 are connected to the mounting blocks 4 through elastic components. The elastic components include two telescopic springs 12. The two ends of the telescopic springs 12 are fixedly connected to the top wall of the strip-shaped opening 6 and the surface of the U-shaped rods 7, respectively.

[0024] A threaded rod 8 is horizontally rotatably mounted in the mounting slot. A slider 9 is threaded onto the threaded rod 8. Multiple abutments 10 are fixedly mounted on the surface of the slider 9 in a circumferential shape. An inclined groove 11 is opened on the inclined surface of the mounting block 4. The multiple abutments 10 are slidably arranged in the multiple inclined grooves 11 respectively. The threaded rod 8 is controlled to rotate by a drive assembly. The drive assembly includes a servo motor 13 fixedly mounted on one end of the sleeve post 3 through a connecting component. The connecting component includes a mounting ring 14 fixedly mounted on the servo motor 13 and two connecting rods 15 symmetrically fixedly mounted on the surface of the mounting ring 14. One end of the connecting rod 15 is fixedly connected to the surface of the sleeve post 3. The output shaft of the servo motor 13 is fixedly connected to the threaded rod 8. A baffle 17 is fixedly mounted on the sleeve post 3.

[0025] First, the coil tube to be fixed is placed on the sleeve post 3, and one end of the coil tube abuts against the surface of the baffle 17. Then, the servo motor 13 is started to control the rotation of the threaded rod 8. The slider 9 threaded onto the threaded rod 8 will move along with multiple abutments 10. When the multiple abutments 10 move toward the mounting base 1, under the pressure of the inclined plane, the multiple mounting blocks 4 and multiple abutments 5 will move away from each other, and the multiple telescopic springs 12 will be stretched. When the multiple abutments 10 move away from the mounting base 1, the multiple mounting blocks 4 and multiple abutments 5 will move closer to each other under the elastic potential energy of the multiple telescopic springs 12 until the surfaces of the multiple abutments 5 are tightly abutted against the inner wall of the coil tube, thus completing the fixing of the coil tube. At this time, the drive motor 2 is started, and the output shaft of the drive motor 2 will rotate along with the sleeve post 3 and the coil tube.

[0026] An anti-slip pad is adhered to the surface of the abutment plate 5 away from the mounting block 4. The anti-slip pad is made of rubber, which has good elasticity and adhesion, thereby increasing the friction between the abutment plate 5 and the coil drum contact surface.

[0027] The top and both sides of the abutment block 10 are provided with spherical grooves, and rolling balls 16 are embedded in the spherical grooves.

[0028] The ball 16 can reduce the friction between the contact surface of the abutment 10 and the inclined groove 11, and avoid the abutment 10 from getting stuck due to excessive friction between the contact surface of the abutment 10 and the inclined groove 11.

[0029] In this invention, the coil tube to be fixed is first placed on the sleeve post 3, and one end of the coil tube abuts against the surface of the baffle 17. At this time, the threaded rod 8 is rotated by the servo motor 13, and the slider 9 threaded onto the threaded rod 8 will move along with multiple abutment blocks 10. When the multiple abutment blocks 10 move toward the mounting base 1, under the action of the inclined surface, the multiple mounting blocks 4 and multiple abutment plates 5 will move away from each other, and the elastic components will be stretched. When the multiple abutment blocks 10 move away from the mounting base 1, the multiple mounting blocks 4 and multiple abutment plates 5 will move closer to each other under the elastic potential energy of multiple sets of elastic components until the surfaces of multiple abutment plates 5 are tightly abutted against the inner wall of the coil tube, thus completing the fixing of the coil tube. It can quickly fix coil tubes of different specifications that are sleeved on the sleeve post 3, and has strong adaptability.

[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "connection", "linking", "fixing", etc., should be interpreted broadly.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A winding device for transformer coil insulation material, comprising a mounting base (1), characterized in that, A drive motor (2) is fixedly mounted on the surface of the mounting base (1). The output shaft of the drive motor (2) passes through the mounting base (1) and is fixedly mounted with a sleeve post (3). One end of the sleeve post (3) is provided with a mounting groove. The surface of the sleeve post (3) is provided with multiple through holes in a circular shape. Multiple mounting blocks (4) with right-angled trapezoidal longitudinal sections are provided in a circular shape in the mounting groove. Each mounting block (4) corresponds to the position of each through hole. A backing plate (5) is fixedly mounted on the surface of the mounting block (4). A strip-shaped opening (6) is provided on the surface of the mounting block (4). Multiple U-shaped rods (7) are fixedly mounted in a circular shape on the groove wall of the mounting groove. The multiple U-shaped rods (7) are slidably arranged in the multiple strip-shaped openings (6). The rod (7) is connected to the mounting block (4) through an elastic component; a threaded rod (8) is horizontally rotatably installed in the mounting groove, and a slider (9) is threaded onto the threaded rod (8). Multiple abutments (10) are fixedly installed on the surface of the slider (9) in a circumferential shape. An inclined groove (11) is opened on the inclined surface of the mounting block (4). Multiple abutments (10) are slidably arranged in multiple inclined grooves (11). The threaded rod (8) is controlled to rotate by a drive assembly. A baffle (17) is fixedly sleeved on the sleeve column (3).

2. The winding device for transformer coil insulation material according to claim 1, characterized in that, The elastic component includes two telescopic springs (12), the two ends of which are fixedly connected to the top wall of the strip opening (6) and the surface of the U-shaped rod (7), respectively.

3. The winding device for transformer coil insulation material according to claim 1, characterized in that, The surface of the abutment (5) away from the mounting block (4) is covered with an anti-slip pad, which is made of rubber.

4. The winding device for transformer coil insulation material according to claim 1, characterized in that, The drive assembly includes a servo motor (13) fixedly mounted on one end of the sleeve post (3) via a connecting component, and the output shaft of the servo motor (13) is fixedly connected to the threaded rod (8).

5. The winding device for transformer coil insulation material according to claim 4, characterized in that, The connecting component includes a mounting ring (14) fixedly sleeved on the servo motor (13) and two connecting rods (15) symmetrically fixedly installed on the surface of the mounting ring (14), one end of the connecting rod (15) being fixedly connected to the surface of the sleeve post (3).

6. The winding device for transformer coil insulation material according to claim 1, characterized in that, The top and both sides of the abutment block (10) are provided with spherical grooves, and rolling balls (16) are embedded in the spherical grooves.