Novel insulation packing material overhead line clamp device

By introducing an electric push rod and spring sliding structure into the overhead line clamp, the problems of inconvenient operation and loose bolts in the prior art are solved, and automated installation and stable connection are achieved.

CN224123857UActive Publication Date: 2026-04-14TIANJIN KANGKE LUTE TECH DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

The installation of existing overhead line clamps is inconvenient, especially in high-altitude operations, which are time-consuming. Furthermore, the bolt-fastened structure is prone to rusting and loosening in outdoor environments, increasing installation costs and safety hazards.

Method used

It adopts a clamping and locking component design, using an electric push rod to achieve automated clamping, combined with a spring and sliding structure for quick locking to prevent loosening.

Benefits of technology

It achieves automated clamping and quick locking, reducing operation time, improving installation efficiency, preventing wire clamps from loosening, and reducing safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel insulation packing material overhead line clamp device, which relates to the field of overhead line clamps and comprises a clamp base, a shell is arranged at the top of the clamp base, clamping grooves are symmetrically formed in the top of the clamp base, overhead lines are arranged in the clamping grooves, a clamping assembly is arranged at the top of the clamp base, and the clamping assembly is arranged on the top of the clamp base. A locking assembly and a clamping assembly are arranged at the top of the shell, the wire clamp comprises a fixing base fixedly connected to the top of the wire clamp base, automatic clamping can be achieved by arranging the clamping assembly, bolts do not need to be manually tightened, in addition, the opening and closing degree of a clamping plate can be flexibly adjusted through stretching out and drawing back of an electric push rod, and the wire clamp is suitable for wires of different diameters; by arranging the locking assembly, rapid locking can be achieved through a spring and a sliding structure, meanwhile, vibration or wind load can be effectively resisted, the wire clamp is prevented from loosening or falling off, the structure is simple, and operation is convenient and fast.
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Description

Technical Field

[0001] This utility model relates to the field of overhead line clamp technology, and in particular to a novel overhead line clamp device with insulating sheathing material. Background Technology

[0002] To reduce power supply failures caused by external factors such as trees, birds, and foreign objects, and to improve power supply reliability, overhead insulated conductors are gradually being used. Insulated overhead conductors refer to a layer of insulation wrapped around the bare conductors of an overhead line to isolate current and prevent direct contact between the current and the external environment or other conductors that should not come into contact with it. Overhead line clamps, as important components for connecting conductors, are hardware used to secure conductors or ground wires on tension towers or guyed towers to ensure stable power transmission. Examples include tension clamps and parallel groove clamps.

[0003] Most existing overhead line clamps are bolt-fastened. Before installation, ensure that the necessary tools (such as wrenches, torque wrenches, screwdrivers, etc.) and clamp components are complete. At the same time, confirm that the conductor specifications match the clamps. Check the clamps and bolts for damage or defects and remove dirt, oxide layers, or burrs from the contact surfaces of the conductor and clamps to ensure good electrical contact. Install the clamp base at the designated position on the pole or support and initially fix it with bolts. Place the conductor into the conductor groove of the clamp, ensuring that the conductor is centered in the groove. Cover the conductor with the pressure plate, ensuring that the contact surface between the pressure plate and the conductor is flat. Tighten the bolts gradually in a diagonal sequence to ensure even pressure distribution.

[0004] Because overhead line clamps are installed using bolt fastening, operators need to manually tighten the bolts. This is especially inconvenient and time-consuming for operators working at heights, increasing installation costs and safety hazards. Metal bolts exposed to outdoor humid and acidic / alkaline environments for extended periods are prone to rusting, leading to decreased tightening force or even loosening, requiring frequent inspection and replacement. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the problems existing in the prior art, this utility model provides a novel overhead line clamp device for insulating sheathing.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model is implemented through the following technical solution: a novel overhead wire clamp device for insulating sheathing, comprising a clamp base, a shell on the top of the clamp base, clamping grooves symmetrically opened on the top of the clamp base, an overhead wire disposed inside the clamping grooves, a clamping assembly on the top of the clamp base, and a locking assembly on the top of the shell;

[0009] The clamping assembly includes a fixed base fixedly connected to the top of the clamp base, a connecting bar rotatably connected inside the fixed base via a bearing, two clamping plates fixedly connected to one end of each connecting bar away from each other, an electric push rod fixedly connected to the top of the clamp base, a drive seat fixedly connected to the output end of the electric push rod, sliding grooves symmetrically opened on both sides of the drive seat, a sliding rod fixedly connected to the end of each connecting bar away from the clamping plate, and the outer wall of the sliding rod slidingly connected to the inside of the sliding groove.

[0010] The locking assembly includes two symmetrically arranged locking slots on the top of the housing. Each locking slot has a limiting hole inside. A locking block is slidably connected inside the locking slot. A limiting rod is fixedly connected to the outer wall of the locking block. A spring is sleeved on the outer wall of the limiting rod. The outer wall of the limiting rod is slidably connected to the inside of the limiting hole. Two symmetrically arranged slots are provided on the top of the clamp base. Each slot has a locking hole inside. A locking rod is fixedly connected to the lower outer wall of the locking block. The outer wall of the locking rod is slidably connected to the inside of the locking hole. A toggle block is fixedly connected to the top of the locking block.

[0011] In a preferred embodiment of the novel insulating material overhead line clamp device of this utility model, the top of the clamp base is provided with a groove, and the bottom of the electric push rod is fixedly connected to the inner side of the groove.

[0012] In a preferred embodiment of the novel overhead line clamp device for insulating sheathing described in this utility model, the inner sides of both clamping plates and the inner sides of the clamping groove are coated with a thermochromic coating. The thermochromic coating includes a coating substrate coated on the inner sides of the two clamping plates and the inner sides of the clamping groove. The coating substrate is composed of polyurethane resin or silicone resin, and polyethylene wax is disposed inside the coating substrate. The polyethylene wax contains a color-changing dye, which is composed of azo dye or quinone dye.

[0013] In a preferred embodiment of the novel overhead line clamp device for insulating sheathing described in this utility model, guide rails are symmetrically fixedly connected inside the locking groove, the outer wall of the guide rails is slidably connected to the outer wall of the locking block, and the lower outer wall of the locking block is slidably connected to the inner side of the slot.

[0014] In a preferred embodiment of the novel overhead line clamp device for insulating sheathing described in this utility model, one end of the spring is fixedly connected to the outer wall of the locking block, and the other end of the spring is fixedly connected to the inner wall of the locking groove.

[0015] As a preferred embodiment of the novel insulating material overhead line clamp device of this utility model, an observation groove is provided on the top of the outer shell, and an observation glass is fixedly connected inside the observation groove.

[0016] (III) Beneficial Effects

[0017] This utility model provides a novel overhead line clamp device for insulating sheathing. It has the following beneficial effects:

[0018] 1. By setting up the clamping components, automated clamping can be achieved without manually tightening bolts. In addition, the opening and closing degree of the clamping plate can be flexibly adjusted by the extension and retraction of the electric push rod to adapt to wires of different diameters, thereby avoiding and reducing loosening problems caused by vibration or temperature changes.

[0019] 2. By setting a locking component, quick locking can be achieved through springs and sliding structure, while effectively resisting vibration or wind loads and preventing the wire clamp from loosening or falling off. It is not only simple in structure but also easy to operate. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0022] Figure 2 This is a schematic diagram of the clamping assembly of this utility model.

[0023] Figure 3 This is a utility model Figure 2 Enlarged view of point A in the middle.

[0024] Figure 4 This is a schematic diagram of the structure of the observation glass of this utility model.

[0025] Figure 5 This is a utility model Figure 4 Enlarged view of section B in the middle.

[0026] In the diagram: 1. Cable clamp base; 2. Outer shell; 3. Clamping groove; 4. Overhead cable; 5. Clamping assembly; 501. Fixing base; 502. Connecting strip; 503. Clamping plate; 504. Electric push rod; 505. Drive base; 506. Sliding groove; 507. Sliding rod; 6. Locking assembly; 601. Locking groove; 602. Limiting hole; 603. Locking block; 604. Limiting rod; 605. Spring; 606. Card slot; 607. Card hole; 608. Locking rod; 609. Actuating block; 7. Thermochromic coating; 8. Observation glass. Detailed Implementation

[0027] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0028] Example 1

[0029] Reference Figure 1 , Figure 2 and Figure 3 This is the first embodiment of the present invention, which provides a novel overhead wire clamp device for insulating sheathing, including a clamp base 1, a shell 2 on the top of the clamp base 1, clamping grooves 3 symmetrically opened on the top of the clamp base 1, an overhead wire 4 inside the clamping grooves 3, a clamping assembly 5 on the top of the clamp base 1, and a locking assembly 6 on the top of the shell 2. The clamping assembly 5 includes a fixed seat 501 fixedly connected to the top of the clamp base 1, a connecting strip 502 rotatably connected inside the fixed seat 501 via a bearing, a clamping plate 503 fixedly connected to one end of the two connecting strips 502 away from each other, an electric push rod 504 fixedly connected to the top of the clamp base 1, a drive seat 505 fixedly connected to the output end of the electric push rod 504, sliding grooves 506 symmetrically opened on both sides of the drive seat 505, and a sliding rod 507 fixedly connected to the end of the connecting strip 502 away from the clamping plate 503, the outer wall of the sliding rod 507 slidingly connected to the inside of the sliding groove 506.

[0030] Specifically, the top of the clamp base 1 has a groove, and the bottom of the electric push rod 504 is fixedly connected to the inside of the groove. The inner sides of the two clamping plates 503 and the inner sides of the clamping groove 3 are coated with a thermochromic coating 7. The thermochromic coating includes a coating substrate coated on the inner sides of the two clamping plates 503 and the inner sides of the clamping groove 3. The coating substrate is made of polyurethane resin or silicone resin. Polyethylene wax is placed inside the coating substrate. Color-changing dye is placed inside the polyethylene wax. The color-changing dye is made of azo dye or quinone dye. The top of the outer shell 2 has an observation groove, and an observation glass 8 is fixedly connected inside the observation groove. When the temperature of the overhead line reaches the set value (80-100℃), the polyethylene wax inside the coating substrate softens and cracks due to heat, thereby releasing the internal color-changing pigment. After contact with the outside, the color changes, forming a visible overheat fault mark.

[0031] Furthermore, when clamping is required, the overhead line 4 is first placed inside the clamping groove 3. The electric push rod 504 is activated to drive the drive seat 505 to rise and fall, which in turn drives the sliding rod 507 to slide in the sliding groove 506, thereby driving the connecting bar 502 to rotate inside the fixed seat 501. The connecting bar 502 then drives the clamping plate 503 to press down and clamp.

[0032] Example 2

[0033] Reference Figure 1 , Figure 4 and Figure 5 This is the second embodiment of the present invention. Based on the previous embodiment, the locking component 6 includes two locking grooves 601 symmetrically opened on the top of the outer shell 2. A limiting hole 602 is opened inside the locking groove 601. A locking block 603 is slidably connected inside the locking groove 601. A limiting rod 604 is fixedly connected to the outer wall of the locking block 603. A spring 605 is sleeved on the outer wall of the limiting rod 604. The outer wall of the limiting rod 604 is slidably connected to the inside of the limiting hole 602. Two slots 606 are symmetrically opened on the top of the wire clamp base 1. A locking hole 607 is opened inside the slot 606. A locking rod 608 is fixedly connected to the lower outer wall of the locking block 603. The outer wall of the locking rod 608 is slidably connected to the inside of the locking hole 607. A toggle block 609 is fixedly connected to the top of the locking block 603.

[0034] Specifically, a guide rail is symmetrically fixedly connected inside the locking groove 601. The outer wall of the guide rail is slidably connected to the outer wall of the locking block 603. The lower outer wall of the locking block 603 is slidably connected to the inner side of the slot 606. One end of the spring 605 is fixedly connected to the outer wall of the locking block 603, and the other end of the spring 605 is fixedly connected to the inner wall of the locking groove 601.

[0035] Furthermore, when disassembling the outer casing 2, the locking block 603 is slid by moving the toggle block 609, which in turn causes the locking block 603 to move the limiting rod 604 into the limiting hole 602 and compress the spring 605. At the same time, the locking rod 608 is pulled out from the card hole 607, thereby unlocking the locking of the outer casing 2, which can then be removed directly.

[0036] Specifically, a guide rail is symmetrically fixedly connected inside the locking groove 601. The outer wall of the guide rail is slidably connected to the outer wall of the locking block 603. The lower outer wall of the locking block 603 is slidably connected to the inner side of the slot 606. One end of the spring 605 is fixedly connected to the outer wall of the locking block 603, and the other end of the spring 605 is fixedly connected to the inner wall of the locking groove 601.

[0037] Furthermore, when disassembling the outer casing 2, the locking block 603 is slid by moving the toggle block 609, which in turn causes the locking block 603 to move the limiting rod 604 into the limiting hole 602 and compress the spring 605. At the same time, the locking rod 608 is pulled out from the card hole 607, thereby unlocking the locking of the outer casing 2, which can then be removed directly.

[0038] Working principle: When clamping, first place the overhead line 4 inside the clamping groove 3. Start the electric push rod 504 to drive the drive seat 505 to rise and fall, which in turn drives the sliding rod 507 to slide in the sliding groove 506, thereby driving the connecting bar 502 to rotate inside the fixed seat 501. The connecting bar 502 drives the clamping plate 503 to press down and clamp. When disassembling the outer shell 2, the toggle block 609 drives the locking block 603 to slide, which in turn drives the locking block 603 to drive the limiting rod 604 to slide into the limiting hole 602 and squeeze the spring 605. At the same time, the locking rod 608 is driven out of the card hole 607, thereby unlocking the locking of the outer shell 2, which can then be removed directly.

[0039] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

Claims

1. A novel overhead wire clamp device for insulating sheathing, comprising a clamp base (1), wherein the top of the clamp base (1) is provided with a shell (2), characterized in that: The top of the clamp base (1) is symmetrically provided with clamping grooves (3), the clamping grooves (3) are provided with overhead wires (4), the top of the clamp base (1) is provided with clamping components (5), and the top of the outer shell (2) is provided with locking components (6). The clamping assembly (5) includes a fixed seat (501) fixedly connected to the top of the clamp base (1). A connecting strip (502) is rotatably connected inside the fixed seat (501) via a bearing. A clamping plate (503) is fixedly connected to one end of the two connecting strips (502) away from each other. An electric push rod (504) is fixedly connected to the top of the clamp base (1). A drive seat (505) is fixedly connected to the output end of the electric push rod (504). Sliding grooves (506) are symmetrically opened on both sides of the drive seat (505). A sliding rod (507) is fixedly connected to one end of the connecting strip (502) away from the clamping plate (503). The outer wall of the sliding rod (507) is slidably connected to the inside of the sliding groove (506). The locking assembly (6) includes two locking slots (601) symmetrically opened on the top of the outer shell (2). The locking slots (601) have limit holes (602) inside. The locking block (603) is slidably connected inside the locking slots (601). The outer wall of the locking block (603) is fixedly connected to a limit rod (604). The outer wall of the limit rod (604) is sleeved with a spring (605). The outer wall of the limit rod (604) is slidably connected to the inside of the limit hole (602). The top of the clamp base (1) has two slots (606) symmetrically opened. The slots (606) have slot holes (607) inside. The lower outer wall of the locking block (603) is fixedly connected to a locking rod (608). The outer wall of the locking rod (608) is slidably connected to the inside of the slot hole (607). The top of the locking block (603) is fixedly connected to a toggle block (609).

2. The novel overhead line clamp device with insulating sheathing according to claim 1, characterized in that: The top of the clamp base (1) is provided with a groove, and the bottom of the electric push rod (504) is fixedly connected to the inside of the groove.

3. The novel insulating material overhead line (4) clamp device according to claim 1, characterized in that: The inner sides of the two clamping plates (503) and the inner sides of the clamping groove (3) are coated with a thermochromic coating (7). The thermochromic coating includes a coating substrate coated on the inner sides of the two clamping plates (503) and the inner sides of the clamping groove (3). The coating substrate is made of polyurethane resin or silicone resin. Polyethylene wax is disposed inside the coating substrate. Color-changing dye is disposed inside the polyethylene wax. The color-changing dye is made of azo dye or quinone dye.

4. The novel overhead line clamp device with insulating sheathing according to claim 1, characterized in that: The locking groove (601) is symmetrically fixedly connected with guide rails. The outer wall of the guide rails is slidably connected to the outer wall of the locking block (603). The lower outer wall of the locking block (603) is slidably connected to the inner side of the slot (606).

5. A novel overhead line clamp device for insulating sheathing according to claim 1, characterized in that: One end of the spring (605) is fixedly connected to the outer wall of the locking block (603), and the other end of the spring (605) is fixedly connected to the inner wall of the locking groove (601).

6. The novel overhead line clamp device with insulating sheathing according to claim 1, characterized in that: The top of the outer casing (2) is provided with an observation slot, and an observation glass (8) is fixedly connected inside the observation slot.