Photovoltaic module mounting device for side wall of assembled box-type house

Abstract

The utility model discloses a photovoltaic module mounting device for a side wall of an assembled box-type house, which comprises a first short-edge main keel, a first long-edge main keel, a second short-edge main keel and a second long-edge main keel which are vertically connected in sequence, and a photovoltaic panel is embedded into a mounting groove of a photovoltaic panel mounting frame; the two main supporting connecting plates are connected to the upper portion and the lower portion of the first long-edge main keel and the upper portion and the lower portion of the second long-edge main keel correspondingly; one end of the keel frame supporting column is fixedly connected with the main supporting connecting plate, and the other end of the keel frame supporting column is connected with the box-type house main edge through a base plate; the main supporting connecting plates are arranged between every two adjacent windows. The device has the advantages that 1, bolt connection and adjusting hole design are adopted, so that disassembly and assembly are convenient; 2, the adjustable structure of the main keel is suitable for photovoltaic panels of different specifications; 3, the interference with external facilities is avoided through reasonable layout; and 4, the main supporting plate is connected with multiple groups of mounting frames to realize modular expansion, and the bearing and stability are improved.

Description

Technical Field

[0001] This utility model belongs to the field of photovoltaic power generation technology, and in particular relates to a photovoltaic module installation device for the side wall of a prefabricated box house. Background Technology

[0002] With the accelerating pace of urbanization in my country, the demand for prefabricated container houses is increasing in construction sites, temporary offices, and disaster relief and resettlement sites. Prefabricated container houses, with their simple structure, short construction period, and reusability, have become an important component of temporary building facilities. However, since these locations are mostly in environments with limited access to electricity, providing a stable and economical power source for prefabricated container houses has become a pressing issue. Currently, photovoltaic power generation, as a green, environmentally friendly, and low-carbon energy utilization method, is widely used in various types of buildings. Especially in temporary facilities, the use of solar photovoltaic modules for power supply has become an important trend. However, existing technologies for applying photovoltaic modules to prefabricated container houses have many shortcomings.

[0003] Most existing photovoltaic (PV) module support structures adopt a fixed installation method. Specifically, steel structure brackets are usually directly installed on the roof of the prefabricated container house, and PV modules are fixed by welding or bolting. While this traditional structure can meet the initial fixing requirements, it has the following major problems in practical applications: First, existing support structures are mostly welded, lacking flexibility, making disassembly, relocation, or reinstallation extremely cumbersome. Prefabricated container houses often need to be relocated frequently according to the project construction schedule, and the dismantling and reinstallation of traditional fixed PV support systems is not only time-consuming and labor-intensive, but also prone to damaging the modules, increasing maintenance and replacement costs. Second, existing installation structures have poor versatility and cannot be flexibly adjusted for different models and sizes of PV modules. With the advancement of PV technology, the size and performance parameters of PV modules are constantly being upgraded, and traditional support structures are difficult to adapt to new specifications of modules, greatly limiting their service life and adaptability. In addition, some existing support systems have not fully considered the layout of external facilities (such as air conditioning units) in their structural design, which can easily lead to spatial conflicts between the support system and external facilities after installation, affecting the overall layout and functionality. Meanwhile, due to unreasonable design of the height and strength of the supporting structure, some photovoltaic brackets pose safety hazards in strong winds or severe weather, lack stability, and are prone to damage to photovoltaic modules or building structures. Utility Model Content

[0004] The purpose of this invention is to provide a photovoltaic module installation device for the side wall of a prefabricated modular house.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A photovoltaic module installation device for the side wall of a prefabricated container house, comprising: a first short-side main keel, a first long-side main keel, a second short-side main keel, and a second long-side main keel connected vertically in sequence, wherein the first short-side main keel, the first long-side main keel, the second short-side main keel, and the second long-side main keel are spliced ​​together to form a rectangular photovoltaic panel mounting frame; the first short-side main keel, the first long-side main keel, the second short-side main keel, and the second long-side main keel are all channel steel structures, and the photovoltaic panel is embedded in the mounting groove of the photovoltaic panel mounting frame; a main support connecting plate, wherein two main support connecting plates are respectively connected to the upper and lower parts of the first long-side main keel and the second long-side main keel; a keel frame support column, one end of the keel frame support column is fixedly connected to the main support connecting plate, and the other end of the keel frame support column is connected to the main beam of the container house through a pad; the main support connecting plate is disposed between two adjacent windows.

[0006] The photovoltaic module installation device for the side wall of prefabricated container houses described above further includes a first main support connecting plate and a second main support connecting plate, with at least two sets of photovoltaic panel mounting frames connected on the same main support connecting plate.

[0007] The photovoltaic module installation device for the side wall of a prefabricated modular house as described above further includes an adjustable connection between at least one of the first short-side main keel and the second short-side main keel and the first long-side main keel and the second long-side main keel.

[0008] The photovoltaic module installation device for the side wall of a prefabricated container house described above further includes, at both ends of the first short-side main keel, vertical connecting plates with bolt holes; and strip-shaped adjustment holes at corresponding positions of the first and second long-side main keels, with bolts inserted into the bolt holes and the adjustment holes.

[0009] The photovoltaic module installation device for the side wall of a prefabricated box-type house described above further includes a screw and an adjusting nut. The screw is rotatably connected to a first main support connecting plate corresponding to the first short side main keel, and the adjusting nut is rotatably installed on the first short side main keel and the adjusting nut is installed on the screw.

[0010] The photovoltaic module installation device for the side wall of a prefabricated container house described above further includes, at both ends of the second short-side main keel, vertical connecting plates with bolt holes; and strip-shaped adjustment holes at corresponding positions of the first and second long-side main keels, with bolts inserted into the bolt holes and the adjustment holes.

[0011] The photovoltaic module installation device for the side wall of a prefabricated box house described above further includes a screw and an adjusting nut. The screw is rotatably connected to a second main support connecting plate corresponding to the second short side main keel. The adjusting nut is rotatably installed on the first short side main keel and is installed on the screw.

[0012] The photovoltaic module installation device for the side wall of a prefabricated modular house, as described above, further includes rubber pads installed on the inner walls of the grooves of the first short-side main keel, the first long-side main keel, the second short-side main keel, and the second long-side main keel. These rubber pads reduce vibration and impact between the modules and the keels, effectively improving wind pressure and vibration resistance, and ensuring the stability and safety of the photovoltaic system under adverse weather conditions.

[0013] The beneficial effects of this utility model are:

[0014] 1. Improved flexibility in installation and disassembly

[0015] The photovoltaic module installation device adopts a bolt connection and adjustment hole design, which avoids the irreversible problems caused by traditional welding methods. This allows the prefabricated container house to quickly and efficiently complete the installation and disassembly of photovoltaic modules during relocation, dismantling and reassembly, greatly saving manpower and time costs.

[0016] 2. Enhanced the ability to adapt to photovoltaic modules of different specifications.

[0017] The adjustable connection structure between the main keels allows for position adjustment according to photovoltaic panels of different sizes, providing strong adaptability and solving the problem that traditional brackets cannot adapt to new models and sizes of photovoltaic modules, thus extending the overall service life of the device.

[0018] 3. Avoids spatial conflicts with external facilities of the container house.

[0019] By arranging the main support connecting plate between two adjacent windows, the limited wall space is made reasonable use of, ensuring the installation area of ​​photovoltaic modules. The length of the keel frame support column is greater than or equal to the distance of the air conditioner extending outward from the outside of the container house, avoiding interference with external facilities such as air conditioner outdoor units, and optimizing the overall layout and functional utilization of the container house.

[0020] 4. Improved the overall load-bearing capacity and modular expandability of the device.

[0021] By connecting at least two sets of photovoltaic panel mounting frames on the same main support connecting plate, modular expansion can be achieved, making it easy to add or reduce photovoltaic power generation units according to actual power demand, thereby improving the flexibility of system expansion and the overall stability of load-bearing capacity. Attached Figure Description

[0022] The advantages of the present invention in the above and / or other aspects will become clearer and more readily understood through the following detailed description taken in conjunction with the accompanying drawings, which are merely illustrative and do not limit the present invention, wherein:

[0023] Figure 1 A schematic diagram showing the connection between the photovoltaic module installation device and the prefabricated modular house;

[0024] Figure 2 This is a schematic diagram of a photovoltaic module installation device for the side wall of a prefabricated modular house;

[0025] Figure 3 for Figure 2 A magnified view of a portion of the image;

[0026] Figure 4 This is a schematic diagram of the first short-side main keel according to an embodiment of the present invention;

[0027] Figure 5 This is a schematic diagram of another photovoltaic module installation device used for the side wall of prefabricated modular houses.

[0028] The attached diagram lists the components represented by each number as follows:

[0029] 1. First short-side main keel; 2. Second short-side main keel; 3. First long-side main keel; 4. Second long-side main keel; 5. First main support connecting plate; 6. Second main support connecting plate; 7. Photovoltaic panel; 8. Rubber pad; 9. Fixing bolt; 10. Pad; 11. Keel frame support column; 12. Window; 13. Prefabricated container house; 14. Screw; 15. Adjusting nut. Detailed Implementation

[0030] In the following description, embodiments of the photovoltaic module installation device for the side wall of a prefabricated modular house will be described with reference to the accompanying drawings.

[0031] The embodiments described herein are specific implementations of this utility model, used to illustrate the concept of this utility model. They are all illustrative and exemplary, and should not be construed as limiting the implementation methods or scope of this utility model. In addition to the embodiments described herein, those skilled in the art can employ other obvious technical solutions based on the content disclosed in the claims and specification of this application. These technical solutions include those that make any obvious substitutions and modifications to the embodiments described herein.

[0032] The accompanying drawings in this specification are schematic diagrams used to illustrate the concept of this utility model, and schematically show the shapes of the various parts and their interrelationships. Please note that, in order to clearly show the structure of the components of the embodiments of this utility model, the drawings are not drawn to the same scale. The same reference numerals are used to indicate the same parts.

[0033] Figures 1 to 5 This invention illustrates a photovoltaic module installation device for the side wall of a prefabricated modular house, comprising:

[0034] The first short-side main keel 1, the first long-side main keel 3, the second short-side main keel 2, and the second long-side main keel 4 are connected vertically in sequence. The first short-side main keel 1 and the second short-side main keel 2 are parallel to each other, and the first long-side main keel 3 and the second long-side main keel 4 are parallel to each other. The first short-side main keel 1, the first long-side main keel 3, the second short-side main keel 2, and the second long-side main keel 4 are assembled to form a rectangular photovoltaic panel mounting frame. The first short-side main keel 1, the first long-side main keel 3, the second short-side main keel 2, and the second long-side main keel 4 are all channel steel structures. The channel steel grooves preferably face the photovoltaic panel installation direction to facilitate embedded installation and disassembly. The cross-sectional dimensions of the channel steel can be designed according to actual needs, for example, the width can be 20-60mm (adapted to the thickness of the photovoltaic panel), and the depth can be 30-100mm.

[0035] The photovoltaic panel 7 is embedded in the mounting groove of the photovoltaic panel mounting frame. In a preferred embodiment of the photovoltaic module mounting device for the side wall of a prefabricated box-type house, rubber pads 8 are installed on the inner walls of the grooves of the first short-side main keel 1, the first long-side main keel 3, the second short-side main keel 2, and the second long-side main keel 4. The rubber pads 8 are preferably made of ethylene propylene diene monomer (EPDM) rubber, which has excellent UV resistance and aging resistance, and the thickness is preferably 2-5 mm, so as to effectively buffer the impact vibration between the photovoltaic panel and the keel, and at the same time prevent the module from being damaged during thermal expansion and contraction.

[0036] The main support connecting plates are respectively connected to the upper and lower parts of the first long-side main keel 3 and the second long-side main keel 4. In a preferred embodiment of the photovoltaic module installation device for the side wall of a prefabricated container house, the main support connecting plates include a first main support connecting plate 5 and a second main support connecting plate 6, with at least two sets of photovoltaic panel mounting frames connected to the same main support connecting plate. Preferably, both the first main support connecting plate 5 and the second main support connecting plate 6 are square steel, with a thickness preferably of 2-4mm, to ensure sufficient connection strength and overall rigidity. The main support connecting plates are used to splice multiple photovoltaic panel mounting frames and photovoltaic units composed of photovoltaic panels into a whole, achieving overall installation and disassembly.

[0037] A keel frame support column 11 is provided, with one end fixedly connected to the main support connecting plate, and the other end connected to the main beam of the container house (preferably a prefabricated container house 13) via a pad 10 and fixing bolts 9. The pad 10 and the main beam of the container house are provided with bolt holes for connection and fixation via fixing bolts. The main support connecting plate is positioned between two adjacent windows 12. By positioning the main support connecting plate at this location, the sunlight reaching that location can be fully utilized. In a further preferred embodiment, the length of the keel frame support column is greater than or equal to the distance the air conditioner extends outward from the outside of the container house, avoiding interference between the photovoltaic panels and external facilities such as the air conditioner outdoor unit, thus optimizing the overall layout and functional utilization of the container house.

[0038] To further improve the applicability and stability of photovoltaic module installation devices, preferably, the above-mentioned components can be made of metal materials, such as carbon steel, stainless steel or aluminum alloy, and the surface can be treated with anti-corrosion treatment as needed, such as spraying, hot-dip galvanizing or anodizing, to improve weather resistance and extend service life.

[0039] To accommodate different photovoltaic panel installation needs and utilize larger photovoltaic panels in situations with ample installation space, thereby converting more solar energy into electrical energy, a further improvement to the above embodiment is made: at least one of the first short-side main keel 1 and the second short-side main keel 2 is positionally adjustable to the first long-side main keel 3 and the second long-side main keel 4.

[0040] In a preferred embodiment of a photovoltaic module installation device for the sidewall of a prefabricated modular house, vertical connecting plates are provided at both ends of the first short-side main keel 1, and bolt holes are provided on the connecting plates; strip-shaped adjustment holes are provided at corresponding positions of the first long-side main keel 3 and the second long-side main keel 4, and bolts are inserted into the bolt holes and adjustment holes. Preferably, the diameter of the bolt holes is 8-12mm, and the length of the adjustment holes is 30-100mm to meet the necessary adjustment stroke. In a further preferred embodiment of a photovoltaic module installation device for the sidewall of a prefabricated modular house, a screw 14 and an adjusting nut 15 are also included. The screw 14 is rotatably connected to the first main support connecting plate 5 corresponding to the first short-side main keel 1, for example, the screw is mounted on the first main support connecting plate through a bearing; the adjusting nut 15 is rotatably mounted on the first short-side main keel 1, for example, the adjusting nut is mounted on the first short-side main keel 1 through a bearing; the adjusting nut 15 is mounted on the screw 14, and the movement of the first short-side keel is driven by rotating the adjusting nut. The screw 14 is preferably a fine-pitch screw to facilitate fine-tuning. The screw diameter is preferably 6-12 mm, and the length is preferably 100-300 mm. The adjusting nut 15 can be a hexagonal nut, wing nut, or handwheel nut for quick manual adjustment. By using the screw 14 and adjusting nut 15, the relative position of the first short-side main keel and the long-side main keel can be adjusted relatively precisely, thereby adapting to photovoltaic panels of different sizes through adjustment of the short-side main keel.

[0041] In another preferred embodiment of the photovoltaic module installation device for the sidewall of a prefabricated container house, the two ends of the second short-side main keel 2 are provided with vertical connecting plates, and the connecting plates are provided with bolt holes; the corresponding positions of the first long-side main keel 3 and the second long-side main keel 4 are provided with strip-shaped adjustment holes, and bolts are inserted into the bolt holes and adjustment holes. After adjustment, the adjustment position can be fixed by setting a locking nut or a locking washer to prevent loosening during use. In a further preferred embodiment of the photovoltaic module installation device for the sidewall of a prefabricated container house, a screw 14 and an adjusting nut 15 are also included. The screw 14 is rotatably connected to the second main support connecting plate 6 corresponding to the second short-side main keel 2, and the adjusting nut 15 is rotatably installed on the first short-side main keel 1 and the screw 14. With the screw 14 and the adjusting nut 15, the relative position of the second short-side main keel and the long-side main keel can be adjusted more precisely, thereby achieving the adaptation of photovoltaic panels of different sizes by adjusting the short-side main keel at this position.

[0042] The technical features disclosed above are not limited to the combinations of the disclosed features with other features. Those skilled in the art can also make other combinations of the technical features according to the purpose of the utility model in order to achieve the purpose of the utility model.

Claims

1. A photovoltaic module installation device for the sidewall of a prefabricated modular house, characterized in that, include: The first short-side main keel (1), the first long-side main keel (3), the second short-side main keel (2), and the second long-side main keel (4) are connected vertically in sequence. The first short-side main keel (1), the first long-side main keel (3), the second short-side main keel (2), and the second long-side main keel (4) are spliced ​​together to form a rectangular photovoltaic panel (7) mounting frame. The first short-side main keel (1), the first long-side main keel (3), the second short-side main keel (2), and the second long-side main keel (4) are all channel steel structures. The photovoltaic panel (7) is embedded in... The photovoltaic panel (7) is installed in the mounting slot of the mounting frame; the main support connecting plate, the two main support connecting plates are respectively connected to the upper and lower parts of the first long side main keel (3) and the second long side main keel (4); the keel frame support column (11), one end of the keel frame support column (11) is fixedly connected to the main support connecting plate, and the other end of the keel frame support column (11) is connected to the main rib of the box house through the pad (10) and the fixing bolt (9); the main support connecting plate is set between two adjacent windows (12).

2. The photovoltaic module installation device for the side wall of a prefabricated modular house according to claim 1, characterized in that, The main support connecting plate includes a first main support connecting plate (5) and a second main support connecting plate (6), and at least two sets of photovoltaic panel (7) mounting frames are connected on the same main support connecting plate.

3. The photovoltaic module installation device for the side wall of a prefabricated modular house according to claim 2, characterized in that, At least one of the first short side main keel (1) and the second short side main keel (2) is positionally adjustable to the first long side main keel (3) and the second long side main keel (4).

4. The photovoltaic module installation device for the side wall of a prefabricated modular house according to claim 2, characterized in that, The first short side main keel (1) has vertical connecting plates at both ends, and bolt holes are provided on the connecting plates; the first long side main keel (3) and the second long side main keel (4) have strip-shaped adjustment holes at corresponding positions, and bolts are inserted into the bolt holes and the adjustment holes.

5. The photovoltaic module installation device for the side wall of a prefabricated modular house according to claim 4, characterized in that, It also includes a screw (14) and an adjusting nut (15), the screw (14) being rotatably connected to a first main support connecting plate (5) corresponding to the first short side main keel (1), and the adjusting nut (15) being rotatably mounted on the first short side main keel (1) and mounted on the screw (14).

6. The photovoltaic module installation device for the side wall of a prefabricated modular house according to claim 4, characterized in that, The second short-side main keel (2) has vertical connecting plates at both ends, and bolt holes are provided on the connecting plates; the first long-side main keel (3) and the second long-side main keel (4) have strip-shaped adjustment holes at corresponding positions, and bolts are inserted into the bolt holes and the adjustment holes.

7. The photovoltaic module installation device for the side wall of a prefabricated modular house according to claim 6, characterized in that, It also includes a screw (14) and an adjusting nut (15), the screw (14) being rotatably connected to a second main support connecting plate (6) corresponding to the second short side main keel (2), and the adjusting nut (15) being rotatably mounted on the first short side main keel (1), the adjusting nut (15) being mounted on the screw (14).

8. The photovoltaic module installation device for the side wall of a prefabricated modular house according to claim 2, characterized in that, Rubber pads (8) are installed on the inner walls of the grooves of the first short side main keel (1), the first long side main keel (3), the second short side main keel (2), and the second long side main keel (4).

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