Green tea deblocking machine with high space utilization rate

Abstract

The utility model relates to the technical field of tea processing equipment, in particular to a green tea deblocking machine with high space utilization rate, which comprises a rack, a blanking mechanism, a deblocking mechanism and a discharging mechanism, the deblocking mechanism comprises a deblocking bin set, the deblocking bin set comprises a plurality of deblocking bins which are arranged in a stacked mode in the vertical direction, and deblocking devices are arranged in the deblocking bins. The green tea deblocking machine with the high space utilization rate has the beneficial effects that the plurality of deblocking bins are stacked in the vertical direction, so that a plurality of planes are prevented from being occupied by the plurality of deblocking bins, and the plurality of deblocking bins can be arranged in the vertical direction according to deblocking requirements, so that the deblocking efficiency is improved; the tea leaf deblocking device is high in deblocking efficiency, suitable for small tea processing enterprises, large in tea leaf deblocking throughput and very suitable for mass production or assembly line type continuous production.

Description

Technical Field

[0001] This utility model relates to the technical field of tea processing equipment, and in particular to a green tea de-clumping machine with high space utilization. Background Technology

[0002] Many tea processing machines are used in modern tea processing. These machines mainly include rolling machines, loosening machines, shaking machines, fixing machines, tea-breaking machines, leaf-forming machines, and drying machines. Tea-breaking is an important process, usually following rolling. During rolling, tea cells are damaged to varying degrees, causing tea juice to seep out. This juice contains a large amount of fructose, pectin, and other substances, which causes the tea leaves to clump together into lumps or balls. This clumping increases the density of the tea leaves, making them difficult to dry and resulting in excessive moisture content, which makes them prone to mold.

[0003] Therefore, a tea de-clumping machine must be used to break up the tea leaves. Existing tea de-clumping machines have multiple de-clumping chambers on the same plane, which takes up a lot of space. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a green tea de-clumping machine with high space utilization.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: a green tea de-clumping machine with high space utilization is provided, including a frame, a feeding mechanism, a de-clumping mechanism and a discharging mechanism;

[0006] The unblocking mechanism includes an unblocking chamber group, which includes multiple unblocking chambers stacked vertically. Each unblocking chamber contains an unblocker. The unblocker is cylindrical and has several rows of rakes. Rotating shafts are concentrically arranged at both ends of the unblocker. The rotating shafts extend out of the unblocking chamber and are connected to the output shaft of a motor.

[0007] The uppermost unblocking chamber has a feeding end on one side of the unblocker, and the upper end of the feeding end is connected to the unloading mechanism. The unblocking chamber has a discharge port on the other side opposite to the feeding end.

[0008] The discharge port is connected to the feed end of the adjacent disassembly bin;

[0009] The discharge port of the disintegration chamber at the bottom is connected to the discharge mechanism.

[0010] Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the rakes of the de-clumping device are arranged in a spiral shape.

[0011] Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the discharge mechanism includes an upward-lifting discharge conveyor belt, the lowest point of which is located below the discharge port of the bottommost de-clumping chamber.

[0012] Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the de-clumping mechanism is made of 304 stainless steel.

[0013] Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the de-clumping chamber is equipped with a movable cover.

[0014] Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the inner wall of the de-clumping chamber is provided with a wavy protrusion structure. Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the top of the frame is provided with a gas collection hood, which is connected to an external negative pressure dust removal device.

[0015] Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the side wall of the de-clumping chamber is provided with a transparent observation window.

[0016] Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the bottom surface of the de-clumping chamber is an inclined material discharge channel.

[0017] Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the inclination angle of the material feeding channel is 10-30 degrees.

[0018] The beneficial effects of this utility model are as follows: This utility model has a high space utilization rate for green tea de-clumping machine. Multiple de-clumping chambers are stacked in the vertical direction, which avoids multiple de-clumping chambers occupying multiple planes. According to the de-clumping needs, multiple de-clumping chambers can also be set in one vertical direction to improve de-clumping efficiency. This utility model has high de-clumping efficiency, which is not only suitable for small tea processing enterprises, but also has a large throughput of tea de-clumping, making it very suitable for mass production or continuous production line. Attached Figure Description

[0019] Figure 1 Rear view of a green tea de-clumping machine with high space utilization, which is a specific embodiment of this utility model, in Example 1.

[0020] Figure 2 This is a side view of a green tea de-clumping machine with high space utilization, which is an embodiment of the present invention.

[0021] Label Explanation:

[0022] 1. Frame; 2. Unloading mechanism; 3. De-blocking mechanism; 31. De-blocking bin; 32. De-blocker; 4. Discharge mechanism; 41. Discharge conveyor belt. Detailed Implementation

[0023] To explain in detail the technical content, objectives, and effects of this utility model, the following description is provided in conjunction with the embodiments and accompanying drawings.

[0024] This utility model provides a green tea de-clumping machine with high space utilization, including a frame, a feeding mechanism, a de-clumping mechanism and a discharging mechanism;

[0025] The unblocking mechanism includes an unblocking chamber group, which includes multiple unblocking chambers stacked vertically. Each unblocking chamber contains an unblocker. The unblocker is cylindrical and has several rows of rakes. Rotating shafts are concentrically arranged at both ends of the unblocker. The rotating shafts extend out of the unblocking chamber and are connected to the output shaft of a motor.

[0026] The uppermost unblocking chamber has a feeding end on one side of the unblocker, and the upper end of the feeding end is connected to the unloading mechanism. The unblocking chamber has a discharge port on the other side opposite to the feeding end.

[0027] The discharge port is connected to the feed end of the adjacent disassembly bin;

[0028] The discharge port of the disintegration chamber at the bottom is connected to the discharge mechanism.

[0029] The advantages of this invention are as follows: Existing tea breaking machines have breaking chambers that are all on a single plane, occupying a large amount of space. This invention, a green tea breaking machine with high space utilization, uses multiple breaking chambers stacked vertically, avoiding the need for multiple chambers to occupy multiple planes. More breaking chambers can be added as needed to improve efficiency. This invention offers high breaking efficiency, making it suitable not only for small-scale tea processing enterprises but also for large-scale production or continuous production lines.

[0030] Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the rakes of the de-clumping device are arranged in a spiral shape.

[0031] As described above, the spiral arrangement of the rake nails and the inclined bottom of the tea-dissolving chamber utilize gravity to automatically guide the tea leaves, reducing power consumption.

[0032] Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the discharge mechanism includes an upward-lifting discharge conveyor belt, the lowest point of which is located below the discharge port of the bottommost de-clumping chamber.

[0033] As described above, the above configuration allows the height of the bottommost unblocking compartment to be set lower, making it easier to stack more unblocking compartments in the same vertical direction.

[0034] Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the de-clumping mechanism is made of 304 stainless steel.

[0035] As described above, the material of the de-clumping mechanism is 304 stainless steel, which will not react with tea juice or rust, meeting human health requirements and ensuring the quality of tea processing.

[0036] Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the de-clumping chamber is equipped with a movable cover.

[0037] As described above, the above setup facilitates cleaning, inspection, and maintenance of the unblocking chamber.

[0038] Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the inner wall of the de-clumping chamber is provided with a wave-shaped protrusion structure.

[0039] As described above, the above settings increase the friction between the tea leaves and the storage wall, which helps to break up any clumps.

[0040] Furthermore, in the aforementioned green tea deblocking machine with high space utilization, a gas collection hood is provided on the top of the frame, and the gas collection hood is connected to an external negative pressure dust removal device.

[0041] As described above, the above-mentioned setup collects tea dust generated during the processing, thus improving the working environment.

[0042] Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the side wall of the de-clumping chamber is provided with a transparent observation window.

[0043] As described above, the above settings can monitor the unblocking process in real time, which facilitates troubleshooting.

[0044] Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the bottom surface of the de-clumping chamber is an inclined material discharge channel.

[0045] As described above, the inclined bottom of the aforementioned tea-dissolving chamber utilizes gravity to automatically guide the tea leaves, reducing power consumption.

[0046] Furthermore, in the aforementioned green tea de-clumping machine with high space utilization, the inclination angle of the material feeding channel is 10-30 degrees.

[0047] Example 1

[0048] Please see Figure 1 and Figure 2 A green tea de-clumping machine with high space utilization includes a frame 1, a feeding mechanism 2, a de-clumping mechanism 3 and a discharging mechanism 4;

[0049] The unblocking mechanism 3 includes a set of unblocking chambers 31, which includes multiple unblocking chambers 31 stacked vertically. Each unblocking chamber 31 is equipped with an unblocker 32. The unblocker 32 is cylindrical and has several rows of rake nails. Rotating shafts are concentrically arranged at both ends of the unblocker 32. The rotating shafts extend out of the unblocking chamber and are connected to the output shaft of a motor.

[0050] The uppermost unblocking chamber 31 has a feeding end on one side of the unblocker 32. The upper end of the feeding end is connected to the unloading mechanism 2. The unblocking chamber 31 has a discharge port on the other side opposite to the feeding end.

[0051] The discharge port is connected to the feed end of the adjacent disassembly chamber 31;

[0052] The discharge port of the bottommost disintegration chamber 31 is connected to the discharge mechanism 4.

[0053] The discharge mechanism 4 includes an upward-lifting discharge conveyor belt 41, the lowest point of which is located below the discharge port of the bottommost disintegration chamber 31.

[0054] The aforementioned green tea deblocking machine with high space utilization features multiple deblocking chambers 31 stacked vertically, avoiding multiple deblocking chambers 31 occupying multiple planes. More deblocking chambers 31 can be set up as needed to improve deblocking efficiency.

[0055] The de-clumping mechanism 3 is made of 304 stainless steel, which has good corrosion resistance and will not react with tea juice or rust, meeting human health requirements and ensuring the quality of tea processing. The inner wall of the de-clumping chamber 31 has a wavy raised structure to increase the friction between the tea leaves and the chamber wall, assisting in breaking up clumps. The de-clumping chamber 31 is equipped with a movable cover for easy cleaning, inspection, and maintenance of the interior.

[0056] The bottom surface of the de-clumping chamber 31 is an inclined material discharge channel with an inclination angle of 10-30 degrees, which automatically guides the tea leaves by gravity, reducing power consumption. The top of the frame 1 is equipped with a gas collection hood, which is connected to an external negative pressure dust removal device, which can effectively collect tea dust generated during processing and improve the working environment.

[0057] The inner wall of the unblocking chamber 31 is provided with a transparent observation window, which allows for real-time monitoring of the unblocking process and facilitates troubleshooting. The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model's specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A green tea de-bulking machine with high space utilization, characterized by, It includes a frame, a feeding mechanism, a deblocking mechanism, and a discharge mechanism; The unblocking mechanism includes an unblocking chamber group, which includes multiple unblocking chambers stacked vertically. Each unblocking chamber contains an unblocker. The unblocker is cylindrical and has several rows of rakes. Rotating shafts are concentrically arranged at both ends of the unblocker. The rotating shafts extend out of the unblocking chamber and are connected to the output shaft of a motor. The uppermost unblocking chamber has a feeding end on one side of the unblocker, and the upper end of the feeding end is connected to the unloading mechanism. The unblocking chamber has a discharge port on the other side opposite to the feeding end. The discharge port is connected to the feed end of the adjacent disassembly bin; The discharge port of the disintegration chamber at the bottom is connected to the discharge mechanism.

2. The green tea de-budder with high space utilization according to claim 1, wherein The rakes of the deblocking device are arranged in a spiral.

3. The green tea unblocker with high space efficiency according to claim 1, characterized by The discharge mechanism includes an upward-moving discharge conveyor belt, the lowest point of which is located below the discharge port of the bottommost disintegration chamber.

4. The green tea de-clumping machine with high space utilization according to claim 1, characterized in that, The unblocking mechanism is made of 304 stainless steel.

5. The green tea unblocker with high space efficiency according to claim 1, wherein The unblocking chamber is equipped with a movable cover.

6. The green tea de-budder with high space efficiency according to claim 1, wherein The inner wall of the disassembly chamber is provided with a wave-shaped protrusion structure.

7. The green tea unblocker with high space efficiency according to claim 1, wherein The top of the frame is equipped with a gas collection hood, which is connected to an external negative pressure dust removal device.

8. The green tea unbatching machine with high space utilization according to claim 1, wherein The side wall of the disassembly chamber is equipped with a transparent observation window.

9. The green tea unbatching machine with high space utilization according to claim 1, wherein The bottom surface of the disassembly chamber is an inclined material discharge channel.

10. The green tea de-budder with high space utilization efficiency according to claim 9, wherein The inclination angle of the material feeding channel is 10-30 degrees.

Images