Green tea deblocking machine with high feeding efficiency

Abstract

The utility model relates to the technical field of tea processing equipment, in particular to a green tea deblocking machine with high feeding efficiency, which comprises a frame, and a blanking mechanism, a deblocking mechanism and a discharging mechanism which are arranged on the frame, the discharging mechanism comprises a discharging port and a discharging conveying belt arranged below the discharging port in the horizontal direction. The deblocking mechanism comprises two deblocking devices. The two ends of the discharging conveying belt correspond to feeding ports of different deblocking devices respectively. The deblocking device comprises a deblocking bin set, the deblocking bin set comprises a plurality of deblocking bins which are arranged in a stacked mode in the vertical direction, and deblocking devices are arranged in the deblocking bins. The tea leaf deblocking machine has the advantages that only one piece of blanking of an existing tea leaf deblocking machine corresponds to the feeding end of one deblocking device, the tea leaf deblocking machine is provided with the discharging conveying belt arranged in the horizontal direction, and one discharging port can correspondingly meet the blanking requirement of two deblocking devices through forward rotation or reverse rotation of the discharging conveying belt.

Description

Technical Field

[0001] This utility model relates to the technical field of tea processing equipment, and in particular to a green tea de-clumping machine with high feeding efficiency. Background Technology

[0002] Many tea processing machines are used in modern tea processing. These machines mainly include rolling machines, loosening machines, shaking machines, fixing machines, tea-breaking machines, leaf-forming machines, and drying machines. Tea-breaking is an important process, usually following rolling. During rolling, tea cells are damaged to varying degrees, causing tea juice to seep out. This juice contains a large amount of fructose, pectin, and other substances, which causes the tea leaves to clump together into lumps or balls. This clumping increases the density of the tea leaves, making them difficult to dry and resulting in excessive moisture content, which makes them prone to mold.

[0003] Therefore, a tea breaking machine must be used to break up the tea leaves. Existing tea breaking machines have multiple breaking chambers on a single plane, which takes up a lot of space. Moreover, they usually use a single feed inlet with a fixed conveyor belt, which leads to significant limitations in the feeding system. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a green tea de-clumping machine with high feeding efficiency.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: a green tea de-clumping machine with high feeding efficiency is provided, including a frame and a feeding mechanism, a de-clumping mechanism and a discharging mechanism arranged on the frame;

[0006] The material feeding mechanism includes a discharge port and a discharge conveyor belt arranged horizontally below the discharge port; the deblocking mechanism includes two sets of deblocking devices; the two ends of the discharge conveyor belt correspond to the feed ports of different deblocking devices respectively.

[0007] The unblocking device includes an unblocking chamber group, which includes multiple unblocking chambers stacked vertically. Each unblocking chamber is equipped with an unblocker. The unblocker is cylindrical and has several rows of rake nails. Rotating shafts are concentrically arranged at both ends of the unblocker. The rotating shafts extend out of the unblocking chamber and are connected to the output shaft of a motor.

[0008] The uppermost unblocking chamber has a feeding end on one side of the unblocker, and the upper end of the feeding end is connected to the unloading mechanism. The unblocking chamber has a discharge end on the other side opposite to the feeding end.

[0009] The discharge end is connected to the feed end of the adjacent disassembly bin;

[0010] The discharge port of the disintegration chamber at the bottom is connected to the discharge mechanism.

[0011] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, the discharge conveyor belt is reciprocatingly mounted on the frame.

[0012] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, the bottom surface of the de-clumping chamber is an inclined material discharge channel.

[0013] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, the inclination angle of the material discharge channel is 10-30 degrees.

[0014] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, the discharge mechanism includes an upward-lifting discharge conveyor belt, the lowest point of which is located below the discharge port of the bottommost de-clumping chamber.

[0015] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, the de-clumping mechanism is made of 304 stainless steel.

[0016] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, the de-clumping chamber is equipped with a movable cover.

[0017] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, the rake end is covered with a silicone buffer layer.

[0018] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, the inner wall of the de-clumping chamber is provided with a wave-shaped protrusion structure.

[0019] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, a gas collection hood is provided on the top of the frame, and the gas collection hood is connected to an external negative pressure dust removal device.

[0020] The advantages of this utility model are as follows: the existing tea de-clumping machine only has one feeding end corresponding to one de-clumping device, while this application sets up a horizontally arranged discharge conveyor belt. By making the discharge conveyor belt rotate forward or backward, one discharge port can meet the feeding needs of two de-clumping devices.

[0021] Furthermore, existing methods with multiple unblocking chambers on the same plane occupy a large amount of space. This invention, a high-efficiency green tea unblocking machine, uses multiple unblocking chambers stacked vertically, avoiding the need for multiple chambers to occupy multiple planes. Multiple unblocking chambers can also be set up in one vertical direction to improve efficiency. This invention offers high unblocking efficiency, making it suitable not only for small-scale tea processing enterprises but also for large-scale production or continuous production lines. Attached Figure Description

[0022] Figure 1Rear view of a green tea de-clumping machine with high space utilization, which is a specific embodiment of this utility model, in Example 1.

[0023] Label Explanation:

[0024] 1. Frame; 2. Unloading mechanism; 21. Discharge port; 22. Discharge conveyor belt; 3. De-blocking mechanism; 31. De-blocking bin; 32. De-blocker; 4. Discharge mechanism. Detailed Implementation

[0025] To explain in detail the technical content, objectives, and effects of this utility model, the following description is provided in conjunction with the embodiments and accompanying drawings.

[0026] This utility model provides a green tea de-clumping machine with high feeding efficiency, characterized in that it includes a frame and a feeding mechanism, a de-clumping mechanism and a discharging mechanism arranged on the frame;

[0027] The material feeding mechanism includes a discharge port and a discharge conveyor belt arranged horizontally below the discharge port; the deblocking mechanism includes two sets of deblocking devices; the two ends of the discharge conveyor belt correspond to the feed ports of different deblocking devices respectively.

[0028] The unblocking device includes an unblocking chamber group, which includes multiple unblocking chambers stacked vertically. Each unblocking chamber is equipped with an unblocker. The unblocker is cylindrical and has several rows of rake nails. Rotating shafts are concentrically arranged at both ends of the unblocker. The rotating shafts extend out of the unblocking chamber and are connected to the output shaft of a motor.

[0029] The uppermost unblocking chamber has a feeding end on one side of the unblocker, and the upper end of the feeding end is connected to the unloading mechanism. The unblocking chamber has a discharge end on the other side opposite to the feeding end.

[0030] The discharge end is connected to the feed end of the adjacent disassembly bin;

[0031] The discharge port of the disintegration chamber at the bottom is connected to the discharge mechanism.

[0032] The advantages of this invention are as follows: Existing tea breaking machines only have one feed port corresponding to one breaking device's inlet. This application uses a horizontally positioned discharge conveyor belt, which, by rotating forward or backward, allows one discharge port to feed two breaking devices simultaneously. Furthermore, the breaking chambers are all on a single plane, occupying a large space. In this invention's high-efficiency green tea breaking machine, multiple breaking chambers are stacked vertically, avoiding multiple chambers occupying multiple planes. More breaking chambers can be added as needed to improve efficiency. This invention offers high breaking efficiency, making it suitable not only for small-scale tea processing enterprises but also for large-scale production or continuous production lines.

[0033] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, the discharge conveyor belt is reciprocatingly mounted on the frame.

[0034] As described above, the reciprocating movement of the end of the discharge conveyor belt can distribute the material more evenly onto the feed end of the deblocker.

[0035] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, the bottom surface of the de-clumping chamber is an inclined material discharge channel.

[0036] As described above, the inclined bottom of the aforementioned de-clumping chamber allows the tea leaves to automatically descend in the feeding channel using gravity.

[0037] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, the inclination angle of the material discharge channel is 10-30 degrees.

[0038] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, the discharge mechanism includes an upward-lifting discharge conveyor belt, the lowest point of which is located below the discharge port of the bottommost de-clumping chamber.

[0039] As described above, the above configuration allows the height of the bottommost unblocking compartment to be set lower, making it easier to stack more unblocking compartments in the same vertical direction.

[0040] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, the de-clumping mechanism is made of 304 stainless steel.

[0041] As described above, the material of the tea de-clumping machine is 304 stainless steel, which will not react with tea juice or rust, meeting human health requirements and ensuring the quality of tea processing.

[0042] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, the de-clumping chamber is equipped with a movable cover.

[0043] As described above, the above setup facilitates cleaning, inspection, and maintenance of the unblocking chamber.

[0044] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, the rake end is covered with a silicone buffer layer.

[0045] As described above, the above settings enhance the disintegration effect while reducing the tea breakage rate.

[0046] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, the inner wall of the de-clumping chamber is provided with a wave-shaped protrusion structure.

[0047] As described above, the above settings increase the friction between the tea leaves and the storage wall, which helps to break up any clumps.

[0048] Furthermore, in the aforementioned high-efficiency green tea de-clumping machine, a gas collection hood is provided on the top of the frame, and the gas collection hood is connected to an external negative pressure dust removal device.

[0049] Example 1

[0050] Please see Figure 1 A green tea de-clumping machine with high feeding efficiency includes a frame 1 and a feeding mechanism 2, a de-clumping mechanism 3 and a discharging mechanism 4 disposed on the frame 1;

[0051] The material feeding mechanism 2 includes a discharge port 21 and a discharge conveyor belt 22 arranged horizontally below the discharge port 21. The deblocking mechanism includes two sets of deblocking devices. The two ends of the discharge conveyor belt 22 correspond to the feed ports of different deblocking devices.

[0052] The unblocking device includes a set of unblocking chambers 31, which includes multiple unblocking chambers 31 stacked vertically. Each unblocking chamber 31 is equipped with an unblocker 32. The unblocker 32 is cylindrical and has several rows of rake nails. Rotating shafts are concentrically arranged at both ends of the unblocker 32. The rotating shafts extend out of the unblocking chamber and are connected to the output shaft of a motor.

[0053] The uppermost unblocking chamber 31 has a feeding end on one side of the unblocker 32, and the upper end of the feeding end is connected to the unloading mechanism 2. The unblocking chamber 31 has a discharge end on the other side opposite to the feeding end.

[0054] The discharge port 21 is connected to the feed end of the adjacent disassembly chamber 31;

[0055] The discharge port 21 of the bottom-most disassembly chamber 31 is connected to the discharge mechanism 4.

[0056] The discharge conveyor belt 22 is reciprocatingly mounted on the frame 1.

[0057] The bottom surface of the disassembly chamber 31 is an inclined material discharge channel.

[0058] The aforementioned green tea deblocking machine with high space utilization features multiple deblocking chambers 31 stacked vertically, avoiding multiple deblocking chambers 31 occupying multiple planes. More deblocking chambers 31 can be set up as needed to improve deblocking efficiency.

[0059] The above-mentioned high-efficiency green tea de-clumping machine is used for the following purposes:

[0060] The discharge port 21 at the highest point of the feeding mechanism 2 evenly outputs tea leaves to the bidirectional discharge conveyor belt 22, and the infrared sensor monitors the tea leaf distribution density of the two sets of de-clumping devices in real time.

[0061] When the load on the left-side deblocking device is low, the PLC controls the servo motor to drive the conveyor belt to the left and move it within a small range at the feed end of the deblocker 32, so that the tea leaves fall evenly into the deblocking chamber 31.

[0062] The tea leaves enter the first-level unblocking chamber 31, where the rake nails of the unblocking device 32 break up the tea clumps.

[0063] The processed tea leaves fall into the lower de-clumping chamber 31 through an inclined feeding channel;

[0064] The lower-level deblocking chamber 31 continues to deblock, and can be deblocked repeatedly, or finely deblocked using rakes of different specifications;

[0065] The discharge port 21 of the bottom-most disassembly chamber 31 is connected to the discharge mechanism 4.

[0066] After the tea leaves have been broken up, they are lifted and conveyed to the next process via the discharge mechanism 4.

[0067] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A green tea de-bulking machine with high feeding efficiency, characterized in that, Includes a frame and a feeding mechanism, a deblocking mechanism, and a discharge mechanism mounted on the frame; The material feeding mechanism includes a discharge port and a discharge conveyor belt arranged horizontally below the discharge port; the deblocking mechanism includes two sets of deblocking devices; the two ends of the discharge conveyor belt correspond to the feed ports of different deblocking devices respectively. The unblocking device includes an unblocking chamber group, which includes multiple unblocking chambers stacked vertically. Each unblocking chamber is equipped with an unblocker. The unblocker is cylindrical and has several rows of rake nails. Rotating shafts are concentrically arranged at both ends of the unblocker. The rotating shafts extend out of the unblocking chamber and are connected to the output shaft of a motor. The uppermost unblocking chamber has a feeding end on one side of the unblocker, and the upper end of the feeding end is connected to the discharge mechanism. The unblocking chamber has a discharge end on the other side opposite to the feeding end. The discharge end is connected to the feed end of the adjacent disassembly bin; The discharge port of the disintegration chamber at the bottom is connected to the discharge mechanism.

2. The high-feeding-efficiency green tea de-bulking machine according to claim 1, wherein The discharge conveyor belt is reciprocatingly mounted on the frame.

3. The high-feeding-efficiency green tea de-bulking machine according to claim 1, wherein The bottom surface of the disassembly chamber is an inclined material discharge channel.

4. The high-efficiency green tea de-clumping machine according to claim 3, characterized in that, The inclination angle of the material feeding channel is 10-30 degrees.

5. The high-feeding-efficiency green tea de-bulking machine according to claim 1, wherein The discharge mechanism includes an upward-moving discharge conveyor belt, the lowest point of which is located below the discharge port of the bottommost disintegration chamber.

6. The high-feeding-efficiency green tea de-bulking machine according to claim 1, wherein The unblocking mechanism is made of 304 stainless steel.

7. The high-feeding-efficiency green tea de-bulking machine according to claim 1, wherein The unblocking chamber is equipped with a movable cover.

8. The high-feeding-efficiency green tea de-bulking machine according to claim 1, wherein The rake end is covered with a silicone buffer layer.

9. The high-feeding-efficiency green tea de-bulking machine according to claim 1, wherein The inner wall of the disassembly chamber is provided with a wave-shaped protrusion structure.

10. The high-feeding-efficiency green tea de-bulking machine according to claim 1, wherein The top of the frame is equipped with a gas collection hood, which is connected to an external negative pressure dust removal device.

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