Sludge discharging device of thickening pool

By designing a sludge removal device for the thickening tank, a motor-driven scraper blade is used to remove deposited sludge, solving the problem of clogging in the sludge removal trough of the thickening tank and achieving stable operation and convenient maintenance of the equipment.

CN224126639UActive Publication Date: 2026-04-17SHANDONG MEIHUATE BAITAI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG MEIHUATE BAITAI ENVIRONMENTAL PROTECTION TECH CO LTD
Filing Date
2025-04-07
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

The bottom of the thickening tank is conical and the sludge discharge channel is also conical, which makes it easy for the settled sludge to cause blockages, a problem that is difficult to avoid effectively with existing technology.

Method used

Design a thickening tank sludge removal device, including a thickening tank body, a pedestrian bridge, a motor, a fixed platform, a guide plate, a rotating shaft, a guide scraper, a sludge scraper and an assembly plate. The sludge scraper is driven by the motor to rotate, scraping off the deposited sludge and collecting it in the central sludge discharge trough. The guide scraper is used to prevent sludge accumulation.

Benefits of technology

It achieves effective sludge removal, avoids clogging of the sludge discharge trough, ensures normal equipment operation, and provides convenient maintenance methods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of sludge discharge devices, in particular to a thick pool sludge discharge device which comprises a thick pool main body, a foot bridge, a motor, a fixed table, a flow guide plate, a rotating shaft, a conducting scraping plate, a sludge scraping plate, an assembly plate and an assembly cylinder, the foot bridge is installed at the top of the thick pool main body, the assembly cylinder is installed in the middle of the bottom of the foot bridge, and the bottom of the assembly cylinder is installed on the upper side of the fixed table. A motor is mounted on the inner side of the assembly cylinder, a rotating shaft is mounted below the motor, a conducting scraper, a sludge scraper and an assembly plate are mounted on the rotating shaft, a guide plate is mounted on the assembly plate, materials are deposited at the bottom of the tank by means of self weight to form sludge-water separation, and the sludge scraper is driven by the motor to rotate, scrapes sludge deposited at the bottom of the tank and scrapes and collects the sludge to a sludge discharge groove in the center. Under the action of the conducting scraper at the upper position of the side wall of the sludge discharge groove, blockage caused by accumulation of sludge formed at the sludge discharge groove is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of sludge discharge devices, specifically to a sludge discharge device for a thickening tank. Background Technology

[0002] Sludge removal from thickening tanks is primarily achieved through physical or mechanical methods. Physical methods include gravity sludge removal, which utilizes the density difference between solid particles in the sludge and water, allowing the sludge to settle naturally under gravity, with the concentrated sludge periodically discharged from the bottom through a sludge discharge pipe. Mechanical methods use equipment such as sludge scrapers to collect the sludge to the center and discharge it, while the clear water above drains out from the surrounding area. However, the inner bottom of the thickening tank is conical, and the sludge discharge trough at the center is also conical; excessive settling sludge can cause blockage of the trough. Therefore, those skilled in the art have provided a sludge removal device for thickening tanks to solve the problems mentioned in the background art. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a sludge removal device for a thickening tank, including a thickening tank body, a pedestrian bridge, a motor, a fixed platform, a guide plate, a rotating shaft, a guide scraper, a sludge scraper, an assembly plate, and an assembly cylinder. The pedestrian bridge is installed on the top of the thickening tank body, and the assembly cylinder is installed at the middle of the bottom of the pedestrian bridge. The bottom of the assembly cylinder is installed on the upper side of the fixed platform. The motor is installed inside the assembly cylinder, and the rotating shaft is installed below the motor. The guide scraper, the sludge scraper, and the assembly plate are installed on the rotating shaft, and the guide plate is installed on the assembly plate.

[0004] Preferably: a fixing cylinder is installed on the outer side wall of the thickening tank body, a connecting column is installed inside the fixing cylinder, a fixing platform is installed between the connecting columns, a shaft hole is provided in the middle of the fixing platform, and a fixing ring is installed at the connection between the fixing cylinder and the connecting column;

[0005] Preferably: a fixing plate is installed on the top side wall of the thickening tank body, the fixing plate and the pedestrian bridge are fixedly installed by a No. 1 fixing bolt, a protective frame is installed on the upper side of the pedestrian bridge, an inclined groove is provided on the inner side of the bottom of the thickening tank body, a sludge discharge groove is provided at the center of the inclined groove, a sludge scraper is provided on the upper side wall of the inclined groove, the sludge scraper is installed on the lower side of the connecting rod, and the connecting rod is installed on the rotating shaft;

[0006] Preferably: multiple vertical rods are installed on the upper side of the connecting rod, a fixing rod is installed in the middle of the vertical rod, multiple assembly plates are installed on the lower side of the connecting rod, the assembly plates are provided with slots, the slots are installed with blocks, and the blocks are fixedly installed by bolt No. 4. A guide plate is installed at the bottom of the blocks.

[0007] Preferably: a second connecting plate is installed on the top of the rotating shaft, and the second connecting plate and the first connecting plate are fixedly installed by a second fixing bolt. A machine shaft is installed on the upper side of the first connecting plate, and the machine shaft is installed inside the motor.

[0008] Preferably, a No. 3 connecting plate is installed at the bottom of the rotating shaft, and the No. 3 connecting plate and the No. 4 connecting plate are fixedly installed by a No. 3 fixing bolt. A connecting plate is installed on the side wall of the No. 4 connecting plate, and a guide scraper is installed on the connecting plate. The guide scraper is located above the side wall of the sludge discharge trough.

[0009] The technical effects and advantages of this utility model are as follows:

[0010] 1. The material settles at the bottom of the pool by its own weight, forming mud-water separation. The scraper blade rotates under the drive of the motor to scrape off the sludge deposited at the bottom of the pool and collect the sludge at the sludge discharge trough in the center.

[0011] 2. The guide scraper located above the side wall of the sludge discharge trough prevents the accumulation of sludge and blockage at the sludge discharge trough.

[0012] 3. Because a pedestrian bridge is installed on the top of the thickening tank, it is convenient for staff to understand the situation inside the thickening tank, and at the same time, the motor in the center can be maintained to ensure the normal operation of the equipment. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a thickening tank sludge removal device provided in an embodiment of this application;

[0014] Figure 2 This is a cross-sectional structural schematic diagram of a thickening tank sludge removal device provided in an embodiment of this application;

[0015] Figure 3 This is an exploded structural diagram of a thickening tank sludge removal device provided in an embodiment of this application;

[0016] Figure 4 This is a schematic diagram of the internal exploded structure of a thickening tank sludge removal device provided in an embodiment of this application;

[0017] Figure 5 This is a partial exploded structural diagram of a thickening tank sludge discharge device provided in an embodiment of this application.

[0018] In the diagram: 1. Thickening tank main body; 2. Pedestrian bridge; 3. Motor; 4. Fixing platform; 5. Guide plate; 6. Rotating shaft; 7. Guide scraper; 8. Sludge scraper; 9. Assembly plate; 10. Fixing ring; 11. Fixing bolt No. 1; 12. Fixing bolt No. 2; 13. Fixing bolt No. 3; 14. Fixing bolt No. 4; 101. Fixing cylinder; 102. Fixing plate; 103. Inclined chute; 104. Sludge discharge chute; 201. Protective frame; 202. Assembly cylinder; 301. Machine shaft; 302. Connecting plate No. 1; 401. Shaft hole; 402. Connecting column; 501. Locking block; 601. Connecting plate No. 2; 602. Connecting plate No. 3; 603. Connecting rod; 604. Vertical rod; 605. Fixing rod; 701. Connecting plate; 702. Connecting plate No. 4; 901. Slot. Detailed Implementation

[0019] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical applications of the present invention, and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for a particular purpose.

[0020] Example

[0021] Please see Figures 1-5 This embodiment provides a thickening tank sludge removal device, including a thickening tank body 1, a pedestrian bridge 2, a motor 3, a fixed platform 4, a guide plate 5, a rotating shaft 6, a guide scraper 7, a sludge scraper 8, an assembly plate 9, and an assembly cylinder 202. The pedestrian bridge 2 is installed on the top of the thickening tank body 1, and the assembly cylinder 202 is installed at the middle position of the bottom of the pedestrian bridge 2. The bottom of the assembly cylinder 202 is installed on the upper side of the fixed platform 4. The motor 3 is installed inside the assembly cylinder 202, and the rotating shaft 6 is installed below the motor 3. The guide scraper 7, the sludge scraper 8, and the assembly plate 9 are installed on the rotating shaft 6, and the guide plate 5 is installed on the assembly plate 9.

[0022] Specifically, a fixing cylinder 101 is installed on the outer wall of the thickening tank body 1, a connecting column 402 is installed inside the fixing cylinder 101, a fixing platform 4 is installed between the connecting columns 402, a shaft hole 401 is provided in the middle of the fixing platform 4, a fixing ring 10 is installed at the connection between the fixing cylinder 101 and the connecting column 402, a fixing plate 102 is installed on the top side wall of the thickening tank body 1, the fixing plate 102 and the pedestrian bridge 2 are fixedly installed by a first fixing bolt 11, a protective frame 201 is installed on the upper side of the pedestrian bridge 2, an inclined groove 103 is provided on the inner side of the bottom of the thickening tank body 1, a sludge discharge groove 104 is provided at the center of the inclined groove 103, a scraper 8 is provided above the side wall of the inclined groove 103, the scraper 8 is installed on the lower side of the connecting rod 603, and the connecting rod 603 is installed on the rotating shaft 6;

[0023] Multiple vertical rods 604 are installed on the upper side of the connecting rod 603. A fixing rod 605 is installed in the middle of the vertical rods 604. Multiple assembly plates 9 are installed on the lower side of the connecting rod 603. The assembly plate 9 has a slot 901. A locking block 501 is installed in the slot 901 and fixed by a fourth fixing bolt 14. A guide plate 5 is installed at the bottom of the locking block 501. A second connecting plate 601 is installed on the top of the rotating shaft 6. The second connecting plate 601 and the first connecting plate 302 are fixed by a second fixing bolt 12. A machine shaft 301 is installed on the upper side of the first connecting plate 302. The machine shaft 301 is installed in the motor 3. A third connecting plate 602 is installed at the bottom of the rotating shaft 6. The third connecting plate 602 and the fourth connecting plate 702 are fixed by a third fixing bolt 13. A connecting plate 701 is installed on the side wall of the fourth connecting plate 702. A guide scraper 7 is connected to the connecting plate 701 and is located above the side wall of the sludge discharge trough 104.

[0024] The working principle of this utility model is as follows:

[0025] In the use of a thickening tank sludge removal device, a pedestrian bridge 2 is installed on the top of the thickening tank body 1, which facilitates the staff's understanding of the internal conditions of the thickening tank and allows for maintenance of the motor 3 in the center position, ensuring the normal operation of the equipment. The material settles at the bottom of the tank by its own weight, forming mud-water separation. The sludge scraper 8 rotates under the drive of the motor, scraping off the sludge deposited at the bottom of the tank and collecting the sludge at the sludge discharge trough 104 in the center position. The guide scraper 7 located above the side wall of the sludge discharge trough 104 prevents the accumulation of silt and blockage at the sludge discharge trough 104. Multiple guide plates 5 are provided at the bottom inner side of the thickening tank body 1, which can balance the internal flow and facilitate stable water flow.

[0026] Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of this utility model without creative effort should fall within the protection scope of this utility model. Structures, devices, and operating methods not specifically described and explained in this utility model, unless otherwise specified or limited, shall be implemented according to conventional means in the art.

Claims

1. A thickener discharge arrangement characterised in that, The thickening tank includes a main body (1), a pedestrian bridge (2), a motor (3), a fixed platform (4), a guide plate (5), a rotating shaft (6), a guide scraper (7), a sludge scraper (8), an assembly plate (9), and an assembly cylinder (202). The pedestrian bridge (2) is installed on the top of the main body (1), and the assembly cylinder (202) is installed at the middle of the bottom of the pedestrian bridge (2). The bottom of the assembly cylinder (202) is installed on the upper side of the fixed platform (4). The motor (3) is installed inside the assembly cylinder (202). The rotating shaft (6) is installed below the motor (3). The guide scraper (7), the sludge scraper (8), and the assembly plate (9) are installed on the rotating shaft (6), and the guide plate (5) is installed on the assembly plate (9).

2. A device for sludge removal from a thickener tank according to claim 1, characterized in that A fixing cylinder (101) is installed on the outer wall of the thickening tank body (1). A connecting column (402) is installed inside the fixing cylinder (101). A fixing platform (4) is installed between the connecting columns (402). A shaft hole (401) is provided in the middle of the fixing platform (4). A fixing ring (10) is installed at the connection between the fixing cylinder (101) and the connecting column (402).

3. A device for sludge removal from a thickener tank according to claim 2, characterised in that The thickening pool body (1) has a fixing plate (102) installed on the top side wall. The fixing plate (102) and the pedestrian bridge (2) are fixedly installed by a first fixing bolt (11). A protective frame (201) is installed on the upper side of the pedestrian bridge (2).

4. A device for sludge removal from a thickener tank according to claim 3, characterised in that The thickening tank body (1) has an inclined trough (103) on the inner side of its bottom, and a sludge discharge trough (104) is provided at the center of the inclined trough (103).

5. A sludge removal device for a thickening tank according to claim 4, characterized in that, A scraper (8) is provided above the side wall of the inclined groove (103). The scraper (8) is installed on the lower side of the connecting rod (603), and the connecting rod (603) is installed on the rotating shaft (6).

6. A device for sludge removal from a thickener tank according to claim 5, characterised in that Multiple vertical rods (604) are installed on the upper side of the connecting rod (603), and a fixing rod (605) is installed in the middle of the vertical rods (604).

7. A device for sludge removal from a thickener tank according to claim 6, characterised in that Multiple assembly plates (9) are installed on the lower side of the connecting rod (603). The assembly plate (9) has a slot (901) and a block (501) is installed in the slot (901). The block is fixed by a fourth fixing bolt (14). A guide plate (5) is installed at the bottom of the block (501).

8. A sludge discharge device for a thickener according to claim 5, wherein The top of the rotating shaft (6) is equipped with a second connecting plate (601). The second connecting plate (601) and the first connecting plate (302) are fixedly installed by the second fixing bolt (12). The machine shaft (301) is installed on the upper side of the first connecting plate (302). The machine shaft (301) is installed inside the motor (3).

9. A device for sludge removal from a thickener tank according to claim 8, characterised in that The bottom of the rotating shaft (6) is equipped with a No. 3 connecting plate (602). The No. 3 connecting plate (602) and the No. 4 connecting plate (702) are fixedly installed by the No. 3 fixing bolt (13). A connecting plate (701) is installed on the side wall of the No. 4 connecting plate (702). A guide scraper (7) is connected to the connecting plate (701). The guide scraper (7) is located above the side wall of the mud discharge trough (104).