Cooling water recycling water-saving device for industrial silicon smelting furnace
By designing a cooling water recycling device with inclined filter plates and a multi-tube cooling structure in an industrial silicon smelting furnace, the problems of dirt clogging and poor cooling effect were solved, and efficient filtration and cooling of wastewater were achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YUNNAN LONGLING LONGSHAN SILICON CO LTD
- Filing Date
- 2025-02-12
- Publication Date
- 2026-04-17
AI Technical Summary
In existing industrial silicon smelting furnace wastewater treatment devices, dirt easily accumulates and clogs the filter screen during water filtration, affecting the filtration effect. Furthermore, the small contact area between the wastewater and the refrigeration pipes reduces the refrigeration effect.
A cooling water recycling device including a filter box and a cooling box was designed. The upper and lower filter plates are inclined to facilitate the sliding discharge of dirt. The activated carbon mesh is used to filter the gas, and multiple refrigeration pipes are installed in the cooling box for large-area cooling.
It effectively prevents dirt buildup, improves water filtration efficiency and cooling effect, and ensures the clean and efficient operation of wastewater treatment.
Smart Images

Figure CN224126791U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of smelting furnace technology, specifically to a water-saving device for reusing cooling water in an industrial silicon smelting furnace. Background Technology
[0002] Industrial silicon is a common industrial raw material. In the smelting of industrial silicon, special industrial silicon smelting furnaces are often used. The raw materials for industrial silicon smelting are usually silica ore or silicon dioxide ore.
[0003] According to patent authorization announcement number CN202020355365.7, a water-saving device for cooling water reuse in industrial silicon smelting furnaces includes a smelting furnace, a multi-stage settling tank, and a cooling tower. The smelting furnace and the multi-stage settling tank are connected by a return water pipe, with a temperature measuring device installed at the furnace outlet on the return water pipe. The smelting furnace and the cooling tower are connected by a cooling water pipe, with a flow regulating valve installed on the cooling water pipe. The multi-stage settling tank and the cooling tower are connected by a water supply pipe, one end of which is connected to the top of the cooling tower. A water pump is installed inside the multi-stage settling tank. The multi-stage settling tank has lower and upper baffles, and a bottom opening / closing plate is installed between every two lower baffles. A handle is installed on the bottom opening / closing plate, and a fixing block is installed between the bottom of the bottom opening / closing plate and the multi-stage settling tank. This device, when used in the industrial production of industrial silicon, reduces the amount of wastewater discharged during the production process to a certain extent, resulting in good economic and social benefits.
[0004] However, in existing wastewater treatment devices for industrial silicon smelting furnaces, the filtered scale accumulates directly on the filter screen when filtering water. This accumulation can easily clog the filter screen, affecting the filtration effect and causing secondary pollution of the wastewater. Additionally, the small contact area between the wastewater and the refrigeration pipes during wastewater cooling reduces the cooling effect. Utility Model Content
[0005] The purpose of this invention is to provide a water-saving device for the reuse of cooling water in industrial silicon smelting furnaces, which solves the problems of sewage filtration and refrigeration.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a water-saving device for reusing cooling water in an industrial silicon smelting furnace, comprising a filter box, an inlet fixedly connected to the upper left side of the filter box, a connecting pipe fixedly connected to the lower left side of the filter box, a cooling box fixedly connected to the lower bottom of the filter box, a drain pipe fixedly connected to the lower left side of the cooling box, a drain pipe fixedly connected to the lower right side of the cooling box, support legs fixedly connected to each corner of the lower bottom of the cooling box, a dirt removal mechanism provided in the filter box, a cooling mechanism provided inside the cooling box, an exhaust pipe fixedly connected to the upper left side of the cooling box, a filter cover fixedly connected to the upper left side of the cooling box, an activated carbon mesh fixedly connected to the inner wall of the filter cover, and the activated carbon mesh wrapping around the left side of the exhaust pipe.
[0007] Preferably, the decontamination mechanism includes an upper filter plate, which is fixedly connected to the upper part of the filter box, and baffles are fixedly connected to the front and rear sides of the lower end of the upper filter plate.
[0008] Preferably, a lower filter plate is fixedly connected to the lower end of the baffle, the lower filter plate is fixedly connected to the upper inside of the filter box, and inclined plates are fixedly connected to the front and rear sides of the upper end of the upper filter plate, the inclined plates are fixedly connected to the upper right side inside the filter box.
[0009] Preferably, a collection box is fixedly connected to the right side of the filter box, an upper drain outlet is fixedly connected to the upper left side of the collection box, a lower drain outlet is fixedly connected to the upper left side of the collection box, and a discharge pipe is fixedly connected to the lower right side of the collection box.
[0010] Preferably, the cooling mechanism includes refrigeration pipes, and multiple refrigeration pipes are arranged inside the cooling box. Each refrigeration pipe is fixedly connected to a support sleeve, and a top block is fixedly connected to the lower end of the support sleeve. The lower end of the top block is fixedly connected to the lower end of the interior of the cooling box.
[0011] Preferably, a left connector is fixedly connected to the left side of the refrigeration pipe, and a right connector is fixedly connected to the right side of the refrigeration pipe. The left connector is fixedly connected to the inside left side of the cooling box, and the right connector is fixedly connected to the inside right side of the cooling box.
[0012] Preferably, an inlet head is fixedly connected to the upper left side of the left connector, and an outlet head is fixedly connected to the lower right side of the right connector.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model uses an inclined upper filter plate and a lower filter plate to facilitate the sliding of dirt to the upper and lower drain ports, and then discharges it into the collection box through the upper and lower drain ports. Finally, the dirt is discharged by opening the discharge pipe, thereby achieving the effects of filtration, sewage discharge and collection, and avoiding the drawbacks caused by dirt accumulating on the upper and lower filter plates.
[0015] 2. This utility model cools the wastewater during sedimentation by setting multiple refrigeration pipes inside the lower part of the cooling box, thereby increasing the cooling source and enhancing the cooling effect. Attached Figure Description
[0016] Figure 1 This is a perspective view of the overall structure of this utility model;
[0017] Figure 2 This utility model has a partial three-dimensional structure. Figure 1 ;
[0018] Figure 3 This utility model has a partial three-dimensional structure. Figure 2 ;
[0019] Figure 4 This utility model has a partial three-dimensional structure. Figure 3 ;
[0020] Figure 5 This is a partial sectional view of the overall structure of this utility model.
[0021] In the diagram: 1. Filter box; 2. Inlet nozzle; 3. Connecting pipe; 4. Cooling box; 5. Drain pipe; 6. Drain pipe; 7. Support leg; 8. Stain removal mechanism; 9. Cooling mechanism; 10. Exhaust pipe; 11. Filter cover; 12. Activated carbon mesh; 81. Upper filter plate; 82. Baffle; 83. Lower filter plate; 84. Inclined plate; 85. Collection box; 86. Upper drain port; 87. Lower drain port; 88. Discharge pipe; 91. Refrigeration pipe; 92. Support sleeve; 93. Top block; 94. Left connector; 95. Right connector; 96. Inlet head; 97. Outlet head. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1 , Figure 5A water-saving device for reusing cooling water in an industrial silicon smelting furnace includes a filter box 1. A liquid inlet 2 is fixedly connected to the upper left side of the filter box 1, and a connecting pipe 3 is fixedly connected to the lower left side of the filter box 1. The connecting pipe 3 is connected to a switch in the prior art, which controls the opening and closing of the connecting pipe 3. A cooling box 4 is fixedly connected to the lower end of the filter box 1. A drain pipe 5 is fixedly connected to the lower left side of the cooling box 4, allowing the discharge of precipitated dirt. A drain pipe 6 is fixedly connected to the lower right side of the cooling box 4, preventing precipitated dirt from being discharged through the drain pipe 6. Support legs 7 are fixedly connected to each corner of the lower end of the cooling box 4. The filter box 1 is equipped with a dirt removal mechanism 8, and the cooling box 4 is equipped with a cooling mechanism 9. An exhaust pipe 10 is fixedly connected to the upper left side of the cooling box 4, and a filter cover 11 is fixedly connected to the upper left side of the cooling box 4. An activated carbon mesh 12 is fixedly connected to the inner wall of the filter cover 11. The activated carbon mesh 12 inside the filter cover 11 filters the emitted harmful gases. The activated carbon mesh 12 wraps around the left side of the exhaust pipe 10.
[0024] Please see Figure 1 , Figure 2 , Figure 5 The cleaning mechanism 8 includes an upper filter plate 81, which is fixedly connected to the upper part of the filter box 1. Baffles 82 are fixedly connected to the front and rear sides of the lower end of the upper filter plate 81, and a lower filter plate 83 is fixedly connected to the lower end of the baffles 82. The lower filter plate 83 is fixedly connected to the upper part of the filter box 1. Inclined plates 84 are fixedly connected to the front and rear sides of the upper end of the upper filter plate 81, and the inclined plates 84 are fixedly connected to the right side of the upper part of the filter box 1. A collection box 85 is fixedly connected to the right side of the filter box 1. An upper drain port 86 is fixedly connected to the upper left side of the collection box 85, and a lower drain port 87 is fixedly connected to the upper left side of the collection box 85. The baffles 82 and the inclined plates 84 are used to block dirt and facilitate the discharge of dirt into the upper drain port 86 and the lower drain port 87. A discharge pipe 88 is fixedly connected to the lower right side of the collection box 85.
[0025] Please see Figure 1 , Figure 3 , Figure 4 , Figure 5The cooling mechanism 9 includes a refrigeration pipe 91. Multiple refrigeration pipes 91 are arranged inside the cooling box 4. The refrigeration pipe 91 is fixedly connected to a support sleeve 92. The support sleeve 92 and the top block 93 are used to wrap and limit the refrigeration pipe 91. The lower end of the support sleeve 92 is fixedly connected to the top block 93. The lower end of the top block 93 is fixedly connected to the lower end of the interior of the cooling box 4. The left connector 94 is fixedly connected to the left side of the refrigeration pipe 91, and the right connector 95 is fixedly connected to the right side of the refrigeration pipe 91. The left connector 94 is fixedly connected to the left side of the interior of the cooling box 4, and the right connector 95 is fixedly connected to the right side of the interior of the cooling box 4. The upper left end of the left connector 94 is fixedly connected to a liquid inlet head 96, and the lower right end of the right connector 95 is fixedly connected to a liquid outlet head 97. The liquid inlet head 96 and the liquid outlet head 97 facilitate the flow of refrigerant into and out of the interior of the refrigeration pipe 91.
[0026] The specific implementation process of this utility model is as follows: In use, sewage enters the interior of the filter box 1 through the inlet 2, and then falls to the upper end of the upper filter plate 81. It is then filtered by the upper filter plate 81, and the dirt is collected through the upper drain port 86 and moved into the collection box 85. Then the sewage moves to the upper end of the lower filter plate 83, and the dirt is filtered by the lower filter plate 83 and moved to the lower drain port 87 and into the collection box 85. The dirt inside the collection box 85 can be discharged by opening the discharge pipe 88.
[0027] Then, by opening the connecting pipe 3, the wastewater that has been filtered twice falls into the interior of the cooling tank 4, and then is cooled down by the cooling pipe 91. The settled water is discharged through the drain pipe 6, and the settled dirt is discharged by opening the drain pipe 5.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A water-saving device for reusing cooling water in an industrial silicon smelting furnace, comprising a filter box (1), characterized in that: The filter box (1) is fixedly connected to the upper left side with a liquid inlet (2), the filter box (1) is fixedly connected to the lower left side with a connecting pipe (3), the filter box (1) is fixedly connected to the lower side with a cooling box (4), the cooling box (4) is fixedly connected to the lower left side with a drain pipe (5), the cooling box (4) is fixedly connected to the lower right side with a drain pipe (6), and each corner of the lower end of the cooling box (4) is fixedly connected to a support leg (7). The filter box (1) is equipped with a dirt removal mechanism (8), the cooling box (4) is equipped with a cooling mechanism (9), the cooling box (4) is fixedly connected to the upper left side with an exhaust pipe (10), the cooling box (4) is fixedly connected to the upper left side with a filter cover (11), the inner wall of the filter cover (11) is fixedly connected to an activated carbon mesh (12), and the activated carbon mesh (12) wraps around the left side of the exhaust pipe (10).
2. The water recycling device for cooling water of an industrial silicon smelting furnace according to claim 1, characterized in that: The cleaning mechanism (8) includes an upper filter plate (81). The upper filter plate (81) is fixedly connected to the upper part of the filter box (1). Baffles (82) are fixedly connected to the front and rear sides of the lower end of the upper filter plate (81).
3. The water recycling device for cooling water of an industrial silicon smelting furnace according to claim 2, characterized in that: The lower end of the baffle (82) is fixedly connected to a lower filter plate (83), which is fixedly connected to the upper inside of the filter box (1). The upper end of the upper filter plate (81) is fixedly connected to inclined plates (84) on the front and rear sides respectively, and the inclined plates (84) are fixedly connected to the upper right inside of the filter box (1).
4. The water recycling device for cooling water of an industrial silicon smelting furnace according to claim 1, characterized in that: A collection box (85) is fixedly connected to the right side of the filter box (1), an upper drain outlet (86) is fixedly connected to the upper left side of the collection box (85), a lower drain outlet (87) is fixedly connected to the upper left side of the collection box (85), and a discharge pipe (88) is fixedly connected to the lower right side of the collection box (85).
5. The water recycling device for cooling water of an industrial silicon smelting furnace according to claim 1, characterized in that: The cooling mechanism (9) includes a cooling pipe (91). Multiple cooling pipes (91) are arranged inside the cooling box (4). The cooling pipe (91) is fixedly connected to a support sleeve (92). The lower end of the support sleeve (92) is fixedly connected to a top block (93). The lower end of the top block (93) is fixedly connected to the lower end of the interior of the cooling box (4).
6. The water recycling device for cooling water of an industrial silicon smelting furnace according to claim 5, characterized in that: A left connector (94) is fixedly connected to the left side of the refrigeration pipe (91), and a right connector (95) is fixedly connected to the right side of the refrigeration pipe (91). The left connector (94) is fixedly connected to the left side of the inside of the cooling box (4), and the right connector (95) is fixedly connected to the right side of the inside of the cooling box (4).
7. The water recycling device for cooling water of an industrial silicon smelting furnace according to claim 6, characterized in that: The left connector (94) is fixedly connected to the upper left side with an inlet head (96), and the right connector (95) is fixedly connected to the lower right side with an outlet head (97).
Citation Information
Patent Citations
Cooling water recycling water-saving device for industrial silicon smelting furnace
CN212016839U