Waste powder discharging, dedusting and humidifying device
The waste powder emission dust removal and humidification device, controlled by high-pressure atomizing nozzles and sensors, solves the problems of low dust removal efficiency and secondary pollution of existing devices, achieving efficient dust removal and automated operation, and reducing operating costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEILONGJIANG LONGJIAN EQUIP ENG CO LTD
- Filing Date
- 2025-04-16
- Publication Date
- 2026-04-17
AI Technical Summary
Existing dust removal devices have low dust removal efficiency, large equipment size, high operating costs, and the dry dust is easily dispersed, causing secondary pollution.
High-pressure atomizing nozzles atomize water into water mist smaller than 10 microns, ensuring full contact with waste powder, thus wetting and agglomerating the dust particles. The waste powder is then guided to the area below the nozzle by a guide plate, and collected by stainless steel wire mesh filtration and dust collection bags. The spray volume is controlled by humidity and temperature sensors, enabling automated operation.
It improves dust removal efficiency, reduces dust dispersion, prevents secondary pollution, and lowers operating costs. Its simple structure makes it easy to maintain.
Smart Images

Figure CN224126897U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dust removal and humidification technology, and in particular to a waste powder emission dust removal and humidification device. Background Technology
[0002] Waste dust emission dust removal and humidification equipment is used to treat waste dust or dust emissions generated during industrial production processes. Its main function is to remove waste dust and control and reduce the emission concentration of dust through humidification technology.
[0003] In industrial production processes, such as cement, metallurgy, and chemical industries, a large amount of waste powder is generated. This waste powder can easily cause dust pollution during the discharge process, harming the environment and human health. However, although traditional dust removal devices can remove some dust, they often suffer from low dust removal efficiency, large equipment size, and high operating costs. In addition, dry dust is more likely to disperse, causing secondary pollution. Therefore, there is an urgent need for a waste powder discharge dust removal and humidification device that is simple in structure, has high dust removal efficiency, low operating costs, and can effectively prevent secondary pollution. Utility Model Content
[0004] In order to overcome the defects of the prior art mentioned above, the inventors conducted in-depth research and, after a great deal of creative work, completed this utility model.
[0005] Specifically, the technical problem to be solved by this utility model is to provide a waste powder emission dust removal and humidification device with simple structure, high dust removal efficiency, low operating cost, and effective prevention of secondary pollution, so as to solve the above-mentioned technical problem.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution:
[0007] A waste powder emission dust removal and humidification device includes: a shell, the shell being a sealed structure, a waste powder inlet installed on the top of the shell and connected to the shell, a waste powder outlet installed on the top of the shell and connected to the shell, and an exhaust port installed on the side wall of the shell and connected to the shell.
[0008] A spraying mechanism includes a plurality of atomizing nozzles disposed at the top of the housing. A water pump is installed at the top of the housing. A drain pipe is installed between the atomizing nozzles and the water pump, and the drain pipe passes through the top of the housing. An inlet pipe is installed at the end of the water pump away from the drain pipe, and the inlet pipe is connected to an external water supply cylinder.
[0009] A guide plate is installed inside the housing and located below the waste powder inlet. The guide plate is used to guide the waste powder to below the atomizing nozzle.
[0010] A filter screen is installed inside the housing and located inside the exhaust port. The filter screen is used to filter the waste powder after humidification.
[0011] A dust collector bag is installed at the bottom of the housing and is detachably installed on the waste powder outlet. The dust collector bag is used to collect filtered waste powder.
[0012] The control system includes a humidity sensor installed inside the housing and a PLC controller connected to the humidity sensor and the water pump, the PLC controller being installed on the housing.
[0013] As an improved technical solution, the atomizing nozzle is a high-pressure atomizing nozzle, which can atomize water into water mist with a diameter of less than 10 micrometers.
[0014] As an improved technical solution, the guide plate is inclined, with an angle of 30-60 degrees with the horizontal plane.
[0015] As an improved technical solution, the filter screen is a stainless steel wire mesh with a mesh count of 100-200.
[0016] As an improved technical solution, the control system further includes a temperature sensor installed inside the housing, which is used to monitor the temperature inside the housing.
[0017] As an improved technical solution, an observation window is provided on the side wall of the housing away from the exhaust port, and the observation window is used to observe the operation inside the housing.
[0018] As an improved technical solution, the control system automatically adjusts the flow rate of the water pump based on the monitoring data from the humidity sensor and the temperature sensor to control the spray volume.
[0019] After adopting the above technical solution, the beneficial effects of this utility model are:
[0020] 1. This utility model uses a high-pressure atomizing nozzle to atomize water into tiny water droplets, which come into full contact with waste powder, making the dust particles wet and agglomerated, thus effectively improving dust removal efficiency.
[0021] 2. With this invention, the weight of the waste powder increases after humidification, making it less prone to scattering and effectively preventing secondary pollution.
[0022] 3. This utility model has a simple structure, is easy to maintain, and has low operating costs.
[0023] 4. This utility model achieves automated operation by automatically adjusting the spray volume through a control system. Attached Figure Description
[0024] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0025] Figure 1 This is a schematic diagram of the overall main structure of this utility model.
[0026] Figure 2 This is a schematic side view of the overall structure of this utility model.
[0027] Figure 3 This is a cross-sectional structural diagram of the present invention.
[0028] Explanation of reference numerals in the attached figures:
[0029] In the diagram: 1. Housing; 101. Waste powder inlet; 102. Waste powder outlet; 103. Exhaust port; 2. Atomizing nozzle; 3. Drain pipe; 4. Water pump; 5. Water inlet pipe; 6. Guide plate; 7. Filter screen; 8. Dust collection bag; 9. PLC controller; 10. Humidity sensor; 11. Temperature sensor; 12. Observation window. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0032] Meanwhile, the meaning of "and / or" or "and / or" appearing throughout the text is that it includes three options. Taking "A and / or B" as an example, it includes option A, option B, or an option that satisfies both A and B.
[0033] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0034] Reference Figures 1-3 A waste powder emission dust removal and humidification device is provided. This waste powder emission dust removal and humidification device includes a shell 1, which is a sealed structure. A waste powder inlet 101 is installed on the top of the shell 1 and is connected to the shell 1. A waste powder outlet 102 is installed on the top of the shell 1 and is connected to the shell 1. An exhaust port 103 is installed on the side wall of the shell 1 and is connected to the shell 1. An observation window 12 is provided on the side wall of the shell 1 away from the exhaust port 103. The observation window 12 is used to observe the operation inside the shell 1.
[0035] The spraying mechanism includes several atomizing nozzles 2 located at the top of the housing 1. The atomizing nozzles 2 are high-pressure atomizing nozzles, capable of atomizing water into water mist with a diameter of less than 10 micrometers. A water pump 4 is installed at the top of the housing 1. A drain pipe 3 is installed between the atomizing nozzles 2 and the water pump 4, and the drain pipe 3 passes through the top of the housing 1. A water inlet pipe 5 is installed at the end of the water pump 4 away from the drain pipe 3. The water inlet pipe 5 is connected to an external water supply cylinder. In application, the water is atomized into tiny water droplets by the high-pressure atomizing nozzles, which come into full contact with the waste powder, making the dust particles wet and agglomerated, effectively improving the dust removal efficiency. At the same time, the weight of the humidified waste powder increases, making it less likely to disperse and effectively preventing secondary pollution.
[0036] The guide plate 6 is installed inside the housing 1 and located below the waste powder inlet 101. The guide plate 6 is used to guide the waste powder to below the atomizing nozzle 2. The guide plate 6 is inclined and the angle with the horizontal plane is 30-60 degrees.
[0037] Filter screen 7 is installed inside the housing 1 and located inside the exhaust port 103. Filter screen 7 is used to filter the waste powder after humidification. Filter screen 7 is a stainless steel wire mesh with a mesh size of 100-200 mesh.
[0038] Dust collection bag 8 is installed at the bottom of housing 1 and is detachably installed on waste powder outlet 102. Dust collection bag 8 is used to collect filtered waste powder.
[0039] The control system includes a humidity sensor 10 installed inside the housing 1, and a PLC controller 9 connected to the humidity sensor 10 and the water pump 4. The PLC controller 9 is installed on the housing 1. The control system also includes a temperature sensor 11 installed inside the housing 1. The temperature sensor 11 is used to monitor the temperature inside the housing 1. The control system automatically adjusts the flow rate of the water pump 4 based on the monitoring data of the humidity sensor 10 and the temperature sensor 11 to control the spray volume. In application, the control system automatically adjusts the spray volume to achieve automated operation.
[0040] In actual use, waste powder enters the housing 1 through the waste powder inlet 101 and is evenly dispersed below the atomizing nozzle 2 under the guidance of the guide plate 6. The water pump 4 delivers water to the atomizing nozzle 2 through the water inlet pipe 5 and the drain pipe 3. The atomizing nozzle 2 atomizes the water into tiny water droplets, which come into full contact with the waste powder, making the dust particles wet and agglomerate. The humidified waste powder falls into the dust collection bag 8 under the action of gravity. The filtered gas is discharged from the exhaust port 103 through the filter screen 7. The humidity sensor 10 monitors the humidity inside the housing 1 in real time and transmits the signal to the PLC controller 9. The PLC controller 9 adjusts the flow rate of the water pump 4 according to the preset humidity value, thereby controlling the spray volume. The temperature sensor 11 monitors the temperature inside the housing 1 in real time and transmits the signal to the PLC controller 9. The PLC controller 9 adjusts the spray volume according to the temperature change to prevent condensation inside the housing 1.
[0041] This utility model provides a waste powder emission dust removal and humidification device with simple structure, high dust removal efficiency, low operating cost, and effective prevention of secondary pollution. It atomizes water into tiny water droplets through high-pressure atomizing nozzles, which fully contact the waste powder, making the dust particles wet and agglomerate, thus effectively improving the dust removal efficiency.
[0042] It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. Furthermore, it should be understood that after reading the technical description of this utility model, those skilled in the art can make various alterations, modifications, and / or variations to this utility model, and all such equivalent forms also fall within the scope of protection defined by the appended claims.
Claims
1. A dust removal and humidification device for waste powder discharge, characterized by: include: The housing (1) is a sealed structure. A waste powder inlet (101) is installed on the top of the housing (1) and the waste powder inlet (101) is connected to the housing (1). A waste powder outlet (102) is installed on the top of the housing (1) and the waste powder outlet (102) is connected to the housing (1). An exhaust port (103) is installed on the side wall of the housing (1) and the exhaust port (103) is connected to the housing (1). The spraying mechanism includes a plurality of atomizing nozzles (2) disposed at the top of the housing (1), a water pump (4) is installed at the top of the housing (1), a drain pipe (3) is installed between the atomizing nozzles (2) and the water pump (4), and the drain pipe (3) passes through the top of the housing (1), and a water inlet pipe (5) is installed at the end of the water pump (4) away from the drain pipe (3), and the water inlet pipe (5) is connected to an external water supply cylinder; A guide plate (6) is installed inside the housing (1) and located below the waste powder inlet (101). The guide plate (6) is used to guide the waste powder to below the atomizing nozzle (2). The filter screen (7) is installed inside the housing (1) and located inside the exhaust port (103). The filter screen (7) is used to filter the waste powder after humidification. Dust collection bag (8), the dust collection bag (8) is installed at the bottom of the housing (1) and is detachably installed on the waste powder outlet (102), the dust collection bag (8) is used to collect the filtered waste powder; The control system includes a humidity sensor (10) installed in the housing (1) and a PLC controller (9) connected to the humidity sensor (10) and the water pump (4), the PLC controller (9) being installed on the housing (1).
2. The waste powder discharge dedusting and humidifying device according to claim 1, characterized in that: The atomizing nozzle (2) is a high-pressure atomizing nozzle, which can atomize water into water mist with a diameter of less than 10 micrometers.
3. The waste powder discharge dedusting and humidifying device according to claim 1, characterized in that: The guide plate (6) is inclined, with an angle of 30-60 degrees with the horizontal plane.
4. The waste powder discharge dedusting and humidifying device according to claim 1, characterized in that: The filter screen (7) is a stainless steel wire mesh with a mesh count of 100-200.
5. The waste powder emission dust removal and humidification device according to claim 1, characterized in that: The control system also includes a temperature sensor (11) installed inside the housing (1), the temperature sensor (11) being used to monitor the temperature inside the housing (1).
6. The waste powder discharge dedusting and humidifying device according to claim 1, characterized in that: An observation window (12) is provided on the side wall of the housing (1) away from the exhaust port (103), and the observation window (12) is used to observe the operation inside the housing (1).
7. The waste powder discharge dedusting and humidifying device according to claim 5, characterized in that: The control system automatically adjusts the flow rate of the water pump (4) based on the monitoring data of the humidity sensor (10) and the temperature sensor (11) to control the amount of spray.