Efficient water removal device applied to water rotation tower
By introducing multiple sets of detachable baffles and adjustment mechanisms into the water vortex tower, the problems of low water removal efficiency of Pall rings and inconvenient water removal of baffles are solved, achieving efficient water removal and convenient cleaning, and improving work efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHENGZHOU QIFENG ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-17
AI Technical Summary
Traditional water-cooled towers have low Pall ring dewatering efficiency and the baffle plates are inconvenient to disassemble, resulting in a large amount of cleaning work.
A high-efficiency water removal device is designed, which adopts multiple sets of detachable baffles and adjustment mechanisms. Through the cooperation of threaded rods with the baffles, the baffles can be flipped and their angle adjusted, making cleaning easier.
It improves water removal efficiency, simplifies the disassembly and cleaning process of the baffle plate, and enhances work efficiency.
Smart Images

Figure CN224126941U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water vortex tower technology, and in particular to a high-efficiency water removal device applied to water vortex towers. Background Technology
[0002] In the process of industrial waste gas purification, water cyclone towers are a commonly used piece of equipment that plays a crucial role in removing pollutants such as dust from waste gas. Traditional wet dust collectors rely solely on Pall ring packing for water removal. However, the strong gas flow prevents the Pall rings from effectively capturing moisture. While some systems incorporate baffles to enhance water removal, these baffles are inconvenient to disassemble and require significant work for regular cleaning. Therefore, a high-efficiency water removal device for water cyclone towers has been designed. Utility Model Content
[0003] This invention addresses the problems mentioned in the background art, such as the low water removal efficiency of Pall rings and the inconvenience of disassembling the baffles during cleaning. It provides a high-efficiency water removal device for water vortex towers, which improves water removal efficiency and makes the baffles easy to disassemble and clean by adding two sets of detachable baffles.
[0004] The technical solution adopted by this utility model to solve the above problems is as follows:
[0005] A high-efficiency water removal device for a water vortex tower includes a water vortex tower, which has a cleaning chamber, a flow chamber, and a water removal chamber. The water removal chamber has multiple sets of rail grooves, including a first rail groove, a second rail groove, and a third rail groove. The first rail groove is equipped with detachable Pall packing. The second and third rail grooves are respectively equipped with a detachable first water-blocking component and a second water-blocking component. Both the first and second water-blocking components include a frame, and each frame is equipped with multiple water-blocking plates. Each frame is also equipped with an adjustment mechanism, which includes a rotatable threaded rod. When the threaded rod rotates, it can cause the water-blocking plates to flip.
[0006] The Pall packing is interference-fitted with the first track groove.
[0007] The frame is interference-fitted with the corresponding second and third rail grooves, respectively.
[0008] Each frame has a front baffle at its front end, and a threaded cylinder is fixedly connected to each front baffle. The threaded rod is threadedly connected to the inner wall of the threaded cylinder. Each threaded rod has a first handle at its front end. Each threaded rod has a connecting rod that is rotatably connected to the rear end of its outer surface and is slidably connected to the frame. Each connecting rod has a linkage rod fixedly connected to both sides. Each water baffle has a flipping mechanism that cooperates with the linkage rod on both sides.
[0009] The flipping mechanism is a crank, which is coaxially fixed to both sides of the baffle plate, and each crank is equipped with a movable short pin.
[0010] Multiple long key plates are fixed to the inner end face of each linkage rod, and each long key plate has a long key groove that mates with the short pin.
[0011] The flipping mechanism is a rotatable spur gear, which is coaxially fixed to both sides of the baffle plate.
[0012] Multiple spur racks are fixedly connected to the inner end face of each linkage rod, and the spur gears mesh with the corresponding spur racks.
[0013] Compared with the prior art, this utility model has the following advantages:
[0014] During operation, the gas carrying moisture first passes through the Pall packing section, where the moisture is captured by the Pall ring packing and gradually accumulates into water droplets before falling. The gas then continues through the baffle section, where the moisture is captured by the labyrinth structure of the baffle and gradually accumulates into water droplets before falling. After passing through three stages of filtration, the gas is discharged from the equipment's exhaust port, ensuring that the exhaust air is water-free. Through the coordinated operation of the adjustable mechanism, threaded rod, and baffle, the rotation of the threaded rod causes the baffle to flip, thus adjusting its angle. When disassembling and rinsing the baffle assembly, the rotation of the threaded rod continuously flips the baffle, facilitating thorough rinsing of both sides of the baffle and further improving work efficiency. Attached Figure Description
[0015] Figure 1 This is an isometric view of a high-efficiency water removal device applied to a water vortex tower according to this utility model.
[0016] Figure 2 This is a schematic diagram of the water removal chamber structure of a high-efficiency water removal device applied to a water vortex tower according to the present invention.
[0017] Figure 3 This is a schematic diagram of the track groove structure of a high-efficiency water removal device applied to a water vortex tower according to the present invention.
[0018] Figure 4 This is a cross-sectional view of the frame of a high-efficiency water removal device applied to a water vortex tower according to the present invention.
[0019] Figure 5 This is a schematic diagram of the crank installation of a high-efficiency water removal device applied to a water vortex tower according to this utility model.
[0020] Figure 6 This is a schematic diagram of the spur gear installation of a high-efficiency water removal device applied to a water vortex tower according to the present invention.
[0021] The following are the labels in the diagram: 1-Water vortex tower, 2-Water removal chamber, 3-Pall packing, 4-First water-blocking assembly, 5-Second water-blocking assembly, 6-First rail groove, 7-Connecting rod, 8-Threaded rod, 9-Threaded cylinder, 10-First handle, 11-Frame, 12-Water baffle, 13-Linkage rod, 14-Long key plate, 15-Crank, 16-Short pin, 17-Straight rack, 18-Straight gear, 19-Second rail groove, 20-Third rail groove. Detailed Implementation
[0022] The following are specific embodiments of the present invention, and the technical solution of the present invention will be further described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.
[0023] like Figures 1-6 As shown, this utility model provides a high-efficiency water removal device for a water vortex tower, including a water vortex tower 1. The water vortex tower 1 is provided with a cleaning chamber, a flow chamber and a water removal chamber 2. The water removal chamber 2 is provided with multiple sets of rail grooves, including a first rail groove 6, a second rail groove 19 and a third rail groove 20. The first rail groove 6 is provided with a detachable Pall packing 3. The second rail groove 19 and the third rail groove 20 are respectively provided with a detachable first water-blocking component 4 and a second water-blocking component 5. The first water-blocking component 4 and the second water-blocking component 5 both include a frame 11. The frame 11 is provided with multiple water-blocking plates 12. The frame 11 is also provided with an adjustment mechanism. The adjustment mechanism includes a rotatable threaded rod 8. When the threaded rod 8 rotates, it can cause the water-blocking plates 12 to flip.
[0024] like Figures 1-4As shown, the water vortex tower 1 also includes a spray assembly, a water tank, and a water pump. The water vortex tower 1 is existing technology and will not be described further. The cleaning chamber is used to clean the exhaust gas. After cleaning, the vortex gas passes through the flow chamber and reaches the dewatering chamber 2. Multiple sets of rail grooves, namely the first rail groove 6, the second rail groove 19, and the third rail groove 20, allow for the installation and fixing of the Pall packing 3, the first water-blocking assembly 4, and the second water-blocking assembly 5. Furthermore, the Pall packing 3, the first water-blocking assembly 4, and the second water-blocking assembly 5 can be detachably installed in the rail grooves for easy periodic cleaning and replacement. The frame 11 provides support for the installation of other components such as the water-blocking plate 12. Through the two sets of water-blocking plates 12, during operation, the gas carrying moisture is first... Through the three sections of Pall packing, moisture is captured and gradually accumulates into water droplets before falling. The gas carrying moisture continues to pass through the 12 sections of baffle plate, where the moisture is captured by the labyrinth structure of the baffle plate 12 and gradually accumulates into water droplets before falling. After passing through three stages of water filtration, the gas is discharged from the equipment exhaust port, ensuring that the exhaust air is water-free. Through the interaction of the set adjustment mechanism, the threaded rod 8 and the baffle plate 12, when the threaded rod 8 rotates, the baffle plate 12 can be flipped, that is, the angle of the baffle plate 12 can be adjusted. When the baffle assembly is disassembled and rinsed, by driving the threaded rod 8 to rotate, the baffle plate 12 is continuously flipped, which facilitates the comprehensive rinsing of both ends of the baffle plate 12 and further improves work efficiency.
[0025] The Pall packing 3 and the first track groove 6 are interference fit.
[0026] like Figure 3 As shown, under normal conditions, the Pall packing 3 and the first rail groove 6 are interference-fitted, so that the first rail groove 6 can support and fix the Pall packing 3, that is, maintain the normal operation of the Pall packing 3. When driving the Pall packing 3, it can slide back and forth on the inner wall of the first rail groove 6, and the Pall packing 3 can be pulled out, which facilitates periodic replacement.
[0027] The frame 11 is interference-fitted with the corresponding second rail groove 19 and third rail groove 20 respectively.
[0028] like Figure 3 or Figure 4 As shown, under normal conditions, through the interference fit between the frame 11 and the second rail groove 19 and the third rail groove 20, the second rail groove 19 and the third rail groove 20 can support and fix the first water-blocking component 4 and the second water-blocking component 5, that is, maintain the normal operation of the water-blocking components. When the drive frame 11 moves, it can slide back and forth on the inner wall of the first rail groove 6, and the corresponding water-blocking component can be pulled out, which facilitates the periodic cleaning of the water-blocking plate 12.
[0029] Each frame 11 has a front baffle at its front end, and a threaded cylinder 9 is fixedly connected to each front baffle. A threaded rod 8 is threadedly connected to the inner wall of the threaded cylinder 9. Each threaded rod 8 has a first handle 10 at its front end. Each threaded rod 8 has a connecting rod 7 that is rotatably connected to the rear end of its outer surface and is slidably connected to the frame 11. A linkage rod 13 is fixedly connected to both sides of the connecting rod 7. A flipping mechanism that cooperates with the linkage rod 13 is provided on both sides of the baffle plate 12.
[0030] like Figures 3-4 As shown, the threaded cylinder 9 passes through the front baffle and is fixed to the inner wall of the front baffle. The function of the first handle 10 is to facilitate the rotation of the threaded rod 8. The connecting rod 7 and the linkage rod 13 can slide back and forth on the inner wall of the frame 11. When the first handle 10 is rotated, the threaded rod 8 can be rotated. When the threaded rod 8 rotates, it can move forward or backward under the threaded connection with the threaded cylinder 9. When the threaded cylinder 9 moves forward or backward, it can drive the connecting rod 7 and the linkage rod 13 to move forward or backward. When the linkage rod 13 moves, it can drive the baffle plate 12 to flip under the cooperation of the flipping mechanism, that is, adjust the tilt angle of the baffle plate 12. And it has a self-locking function under the threaded connection between the threaded rod 8 and the threaded cylinder 9. That is, when the threaded rod 8 does not rotate, the corresponding connecting rod 7 and the linkage rod 13 are in a fixed state, that is, the corresponding tilt angle of the baffle plate 12 is in a fixed state.
[0031] The flipping mechanism is a crank 15, which is coaxially fixed to both sides of the baffle plate 12. Each crank 15 is provided with a movable short pin 16.
[0032] like Figure 5 As shown, the inner wall of the crank 15 is fixed with a rotating shaft, which is fixed to the inner wall of the baffle plate 12. Through the short pin 16, when the short pin 16 moves, it can drive the crank 15 to rotate. When the crank 15 rotates, it can drive the baffle plate 12 to rotate, that is, adjust the tilt of the baffle plate 12.
[0033] Multiple long key plates 14 are fixedly connected to the inner end face of the linkage rod 13, and each long key plate 14 has a long key groove that cooperates with the short pin 16.
[0034] like Figure 5 As shown, by engaging the short pin 16 with the long keyway, when the linkage rod 13 and the long key plate 14 move back and forth, the short pin 16 can be driven to move, and the crank 15 and the baffle plate 12 can be rotated, that is, the baffle plate 12 can be driven to rotate by a specified angle.
[0035] The flipping mechanism is a rotatable spur gear 18, which is coaxially fixed to both sides of the baffle plate 12.
[0036] like Figure 6As shown, a rotating shaft is fixed to the inner wall of the center of the spur gear 18. The rotating shaft is rotatably connected to the baffle plate 12. When the spur gear 18 rotates, it can drive the baffle plate 12 to flip.
[0037] Multiple spur racks 17 are fixedly connected to the inner end face of the linkage rod 13, and the spur gear 18 meshes with the corresponding spur rack 17.
[0038] like Figure 6 As shown, when the linkage rod 13 moves, it can drive multiple racks 17 to move back and forth. When the racks 17 move back and forth, they mesh with the spur gear 18, which will cause the spur gear 18 to rotate and the baffle plate 12 to flip, thus adjusting the tilt angle of the baffle plate 12.
[0039] In use, this invention first passes through three sections of Pall packing, where the moisture is captured and gradually forms droplets. The gas then continues through two sections of baffle plates, where the moisture is captured by the labyrinth structure and again forms droplets. After passing through these three filtration stages, the gas is exhausted from the exhaust vent, ensuring that the airflow is water-free. Through the coordinated adjustment mechanism, threaded rod 8, and baffle plate 12, the rotation of threaded rod 8 causes baffle plate 12 to flip, adjusting its angle. When the baffle assembly is disassembled and rinsed, the rotation of threaded rod 8 continuously flips baffle plate 12, facilitating thorough rinsing of both sides and further improving work efficiency.
Claims
1. A high-efficiency water removal device applied to a water spin tower, comprising a water spin tower (1), characterized in that: The water vortex tower (1) is equipped with a cleaning chamber, a flow chamber and a dewatering chamber (2). The dewatering chamber (2) is equipped with multiple sets of rail grooves, including a first rail groove (6), a second rail groove (19) and a third rail groove (20). The first rail groove (6) is equipped with a detachable Pall packing (3). The second rail groove (19) and the third rail groove (20) are respectively equipped with a detachable first water-blocking component (4) and a second water-blocking component (5). The first water-blocking component (4) and the second water-blocking component (5) are both equipped with a frame (11). The frame (11) is equipped with multiple water-blocking plates (12). The frame (11) is also equipped with an adjustment mechanism. The adjustment mechanism includes a rotatable threaded rod (8). When the threaded rod (8) rotates, the water-blocking plate (12) can be flipped.
2. The high-efficiency water removal device for a water spiral tower according to claim 1, characterized in that: The Pall packing (3) and the first track groove (6) are interference fit.
3. The high-efficiency water removal device for a water spiral tower according to claim 1, characterized in that: The frame (11) is interference-fitted with the corresponding second rail groove (19) and third rail groove (20).
4. The high-efficiency water removal device for a water spiral tower according to claim 1, characterized in that: The front end of each frame (11) is provided with a front baffle, and a threaded cylinder (9) is fixedly connected to each front baffle. The threaded rod (8) is threadedly connected to the inner wall of the threaded cylinder (9). The front end of each threaded rod (8) is provided with a first handle (10). The rear end of the outer surface of each threaded rod (8) is rotatably connected to a connecting rod (7) that is slidably connected to the frame (11). A linkage rod (13) is fixedly connected to both sides of the connecting rod (7). A flipping mechanism that cooperates with the linkage rod (13) is provided on both sides of the baffle plate (12).
5. The high-efficiency water removal device for a water spiral tower according to claim 4, characterized in that: The flipping mechanism is a crank (15), which is coaxially fixed to both sides of the baffle plate (12). Each crank (15) is provided with a movable short pin (16).
6. The high-efficiency water removal device for a water spiral tower according to claim 5, characterized in that: Multiple long key plates (14) are fixedly connected to the inner end face of the linkage rod (13), and each long key plate (14) has a long key groove that cooperates with the short pin (16).
7. The high efficiency water removal device for use in a water spin tower of claim 4, wherein: The flipping mechanism is a rotatable spur gear (18), which is coaxially fixed to both sides of the baffle plate (12).
8. The high-efficiency water removal device applied to a water-cooled rotary tower as described in claim 7, characterized in that: Multiple spur racks (17) are fixedly connected to the inner end face of the linkage rod (13), and the spur gear (18) meshes with the corresponding spur rack (17).