Full-automatic induction wear-resistant dustproof batching machine

Abstract

The utility model discloses a full-automatic induction wear-resistant dustproof batching machine, and relates to the technical field of batching machines and accessories thereof. The device comprises a rack, a batching hopper is installed at the upper end of the rack, a batching box is installed at the upper end of a hopper body, a box cover plate is rotationally installed above the batching box, a dust suction assembly is installed on the outer wall of the upper portion of the box cover plate, and an induction assembly is installed in a sliding insertion groove and comprises a sliding insertion baffle slidably inserted into the sliding insertion groove. A weighing sensor is embedded in the sliding insertion baffle, the sensing end of the weighing sensor is connected with the bottom side wall of the bearing plate, an electric push rod is installed on the side wall of the sliding insertion baffle, a batching groove is formed in the batching box, and an adjusting assembly is arranged in the storage groove. Floating dust in the batching box can be absorbed through the dust absorption assembly, the quantity of materials entering the batching box can be sensed in real time through the sensing assembly, and the quantity of the materials in the batching box can be adjusted under the cooperative work of the adjusting assembly.

Description

Technical Field

[0001] This utility model belongs to the technical field of batching machines and their accessories, and in particular relates to a fully automatic induction wear-resistant and dustproof batching machine. Background Technology

[0002] The fully automatic induction batching machine is a type of batching machine that, compared to the traditional batching machine, adds a feeding induction mechanism and a discharging induction mechanism. The feeding induction mechanism is mounted on the feeding mechanism to weigh the amount of raw materials input into the machine chamber and to weigh the amount of proportioned material output from the discharging pipe.

[0003] Chinese patent application CN219788826U discloses a concrete batching machine, including a support frame, a weighing sensor mounted on the top of the support frame, a hopper placed on top of the weighing sensor, a guide hopper mounted on the bottom of the hopper, a baffle plate penetrating inside the guide hopper, a slider connected to the bottom of the baffle plate by a connecting block, the slider being installed inside a slide rail with a lead screw installed therein, the end of the slide rail being mounted to the lower surface of the support frame by a connecting plate, a first motor mounted on the side of the connecting plate, a lead screw connected to the front end of the first motor, a display panel mounted on the front of the support frame, and connecting platforms mounted on both sides of the support frame. This concrete batching machine, by using a weighing sensor to sense changes in the weight of the material inside the hopper, then activating the first motor to drive the baffle plate to insert into the guide hopper, reducing the flow rate and gradually closing the guide hopper, can control the amount of material falling based on changes in the weight of the hopper, thus achieving accurate control of the batching ratio.

[0004] The aforementioned concrete batching machine has two hoppers mounted on its support frame, each equipped with a weighing sensor at its top. The weighing sensors weigh the material entering the hoppers before feeding it into a guide hopper at the bottom. However, if the amount of material entering the weighing sensors is uncontrollable, the amount of material flowing into the guide hopper is also uncontrollable, resulting in an unpredictable actual feeding amount. Furthermore, both hoppers have open tops, leading to dust emission due to contact between the material and the hoppers and weighing sensors, which deteriorates the surrounding air quality. To address these issues, we provide a fully automatic, wear-resistant, dust-proof batching machine with induction technology. Utility Model Content

[0005] The purpose of this invention is to provide a fully automatic induction wear-resistant and dustproof batching machine. The dust collection component can absorb the floating dust in the batching box, the induction component can sense the amount of material entering the batching box in real time, and with the cooperation of the adjustment component, the amount of material in the batching box can be adjusted, thus solving the problems of the above-mentioned concrete batching machine.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model relates to a fully automatic induction-based wear-resistant and dustproof batching machine, comprising a frame; a batching hopper is mounted on the upper end of the frame, the batching hopper includes a hopper body disposed on the upper end of the frame, a discharge pipe is mounted on the bottom of the hopper body, and a batching box is mounted on the upper end of the hopper body. A box cover is rotatably mounted on the top of the batching box, and a dust collection component is mounted on the upper outer wall of the box cover. The dust collection component includes a vacuum cleaner mounted on the box cover, and the vacuum cleaner is connected to a dust collection box via a vacuum pipe. A sliding slot is formed on the upper side wall of the hopper body, and an induction component is installed in the sliding slot. The induction component includes... A sliding baffle is slidably inserted into a sliding slot, and a weighing sensor is embedded in the sliding baffle. The sensing end of the weighing sensor is connected to the bottom side wall of the load-bearing plate. An electric push rod is installed on the side wall of the sliding baffle. The inside of the mixing box is provided with a mixing trough, and storage troughs are opened on both sides of the bottom side wall of the mixing trough and on the bottom inner wall of the mixing box. An adjustment component is provided in the storage trough. The adjustment component includes a shielding frame set above the storage trough, and a rotating rod is provided in the storage trough. The shaft end of the rotating rod is connected to the motor shaft of the motor. A rod sleeve is provided on the outer wall of the rotating rod, and the rod sleeve is connected to the scoop through a connecting rod.

[0008] The present invention is further configured such that the frame is connected by a base, a support column and a top frame, the top frame is arranged parallel above the base, and the base is connected to the top frame through the support column.

[0009] The present invention is further configured such that a frame groove is provided above the top frame, and the top frame is engaged with the card plate through the frame groove, and the card plate is fixedly installed on the upper outer side of the hopper body.

[0010] The present invention is further configured such that the discharge pipe is connected to the interior of the hopper body, and the mixing trough in the mixing box is connected to the hopper body. A cover plate groove is also provided above the mixing trough, and the box cover plate is rotatably installed in the cover plate groove.

[0011] The present invention is further configured such that a handle groove is provided on the upper outer wall of the box cover, and a dust suction groove is provided at the center of the box cover. The lower end of the mounting sleeve is embedded in the dust suction groove, and the upper end of the mounting sleeve is fixedly installed on the bottom side wall of the dust suction box and communicates with the dust suction box.

[0012] The present invention is further configured such that a dust bag is provided inside the dust collection box, and the dust collection box is connected to the dispensing trough through the mounting sleeve. Mounting brackets are fixedly provided at both ends of the vacuum cleaner, and the mounting brackets are also fixedly connected to the outer wall of the box cover.

[0013] The present invention is further configured such that the sliding slot 201a penetrates the side wall of the hopper body and is located below the card plate, the electric push rod is disposed at both ends inside the sliding slot, and the end of the electric push rod is fixedly provided with a connecting block, and the connecting block is fixedly disposed at both ends of the sliding baffle. The upper side wall of the sliding baffle is provided with a plate hole, and the plate hole is used for the embedding and installation of the weighing sensor.

[0014] The present invention is further configured such that a top groove is provided above the storage trough, the shielding frame is embedded in the top groove, and an adhesive strip is glued inside the shielding frame, with adjacent adhesive strips in contact with each other.

[0015] This utility model has the following beneficial effects:

[0016] This invention features a lid and a dust collection assembly. The lid is rotatably mounted on the top of the mixing box, and the dust collection assembly is installed on the outside of the lid. The assembly includes a vacuum cleaner mounted on the lid and a mounting sleeve embedded in the lid. The mounting sleeve secures the dust collection box, which is connected to the vacuum cleaner via a suction pipe. In use, the mixing box is opened by flipping the lid, and the ingredients to be mixed are added. After that, the lid is closed, and the vacuum cleaner is activated. The negative pressure generated by the vacuum cleaner is transmitted to the top area of ​​the mixing box through the suction pipe and the dust collection box, absorbing the dust floating on the top of the mixing box. The absorbed dust first enters the dust collection box, where a dust bag is fixedly installed. The dust remains in the dust bag, while the gas enters the vacuum cleaner through the suction pipe, thus achieving the effect of absorbing and treating the dust in the mixing box.

[0017] This invention incorporates a sensing component and an adjusting component. The sensing component is installed inside the mixing bin, and adjusting components are installed on both sides of the sensing component and inside the mixing bin. The sensing component includes a sliding baffle that is slidably inserted into the mixing bin. The sliding baffle is horizontally positioned in the mixing trough of the mixing bin to receive and block materials entering the mixing trough, preventing them from directly entering the mixing hopper below. A weighing sensor is embedded above the sliding baffle, and a load-bearing plate is fixedly installed at the end of the weighing sensor. An electric push rod is also installed on the side wall of the sliding baffle. Adjusting components are installed on both sides of the sliding slot and inside the mixing bin. The inner wall of the container has a storage trough, and a baffle frame is embedded in the upper part of the storage trough. Adhesive strips are glued inside the baffle frame, and these strips are in contact with each other. A rotating rod is installed below the baffle frame and inside the storage trough. The shaft end of the rotating rod is connected to the motor shaft. A rod sleeve is fixedly fitted onto the outer wall of the rotating rod, and a connecting rod is fixedly installed on the outer wall of the rod sleeve. A scoop is fixedly installed at the end of the connecting rod. During use, when the material enters the mixing hopper, due to the presence of the sliding baffle, it will fall onto the load-bearing plate on the sliding baffle. After the material settles and stops falling, the weighing sensor monitors the load-bearing plate... The material is weighed and tested, and the weight data is fed back to the external control terminal in real time. When the weight is greater than the required target weight, the motor in the regulating component works, which drives the rod sleeve to rotate via the rotating rod. When the rod sleeve rotates, the connecting rod and the digging spoon fixed on its outer wall also rotate. At this time, the digging spoon is inserted into the gap between the adjacent rubber strips to dig out the material above the rubber strips. After digging, as the rod sleeve continues to rotate, the digging spoon enters the storage tank, and as the rotation continues, the material in the digging spoon falls into the storage tank. When in contact with the rubber strip, adjacent rubber strips contact each other, thereby achieving the effect of sealing the storage tank again. This allows excess material in the mixing tank to be removed, reducing its weight until the weight of the material meets the mixing requirements. At this point, the adjusting component stops working, and the scoop returns and remains in the storage tank. Then, the electric push rod in the sensing component operates, pushing the sliding baffle to one side of the sliding slot. At this time, the bottom opening of the mixing tank is exposed, and the material on the sliding baffle falls off the sliding baffle and enters the hopper body and discharge pipe at the bottom of the mixing tank, completing the mixing of the raw material. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1This is a structural assembly drawing of a fully automatic induction wear-resistant and dustproof batching machine.

[0020] Figure 2 This is a schematic diagram of the frame structure.

[0021] Figure 3 This is a schematic diagram of the structure of a fully automatic induction wear-resistant and dustproof batching machine.

[0022] Figure 4 This is a structural disassembly diagram of a fully automatic induction wear-resistant and dustproof batching machine.

[0023] Figure 5 This is a structural disassembly diagram of the sensing component.

[0024] Figure 6 This is a structural disassembly diagram of the box cover and the dust collection assembly.

[0025] Figure 7 This is a structural disassembly diagram of the adjustment component.

[0026] The attached diagram lists the components represented by each number as follows:

[0027] 1-Frame, 101-Base, 102-Support, 103-Top Frame, 103a-Frame Slot, 2-Feeding Hopper, 201-Hopper Body, 201a-Sliding Slot, 202-Discharge Pipe, 203-Clamping Plate, 204-Feeding Box, 204a-Feeding Slot, 204b-Cover Slot, 204c-Storage Slot, 204d-Top Slot, 3-Box Cover, 301-Handle Slot, 302-Dust Collection Slot, 4-Dust Collection Component, 401-Dust Collector 402-Dust collection box, 402a-Dust collection hose, 403-Mounting sleeve, 404-Mounting bracket, 5-Sensing component, 501-Sliding baffle, 501a-Panel hole, 501b-Connecting block, 502-Weight sensor, 503-Bearing plate, 504-Electric push rod, 6-Adjusting component, 601-Blocking frame, 601a-Glue strip, 602-Rotating rod, 603-Motor, 604-Rod sleeve, 605-Connecting rod, 606-Scooping spoon. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model. Example 1

[0029] Please see Figure 1-5This utility model is a fully automatic induction wear-resistant and dustproof batching machine, including a frame 1, a batching hopper 2 and an induction component 5. The induction component 5 can sense the amount of material entering the batching box 204 in real time.

[0030] Specifically, the frame 1 is composed of a base 101, a support column 102 and a top frame 103. The top frame 103 is provided with a frame groove 103a for installing the batching hopper 2. The batching hopper 2 includes a hopper body 201, a discharge pipe 202 and a batching box 204 fixedly installed in the lower and upper ends of the hopper body 201, and a sensing component 5 is also provided at the bottom of the batching box 204.

[0031] Furthermore, support columns 102 are fixedly installed at the four corners of the upper side wall of the base 101, and the base 101 is connected to the top frame 103 through the support columns 102. A card plate 203 is also fixedly installed below the batching box 204 and on the outer side wall of the hopper body 201. The hopper body 201 is snapped into the frame groove 103 through the card plate 203. A sliding slot 201a penetrating the hopper body 201 is also opened on the side wall of the card plate 203. The sensing component 5 includes a sliding baffle 501 that is slidably installed in the sliding slot 201a. Connecting blocks 501b are fixedly installed at both ends of the sliding baffle 501, and the connecting blocks 501b are also fixedly installed on the shaft end of the electric push rod 504. A plate hole 501a for installing a weighing sensor 502 is opened on the upper side wall of the sliding baffle 501, and the sensing end of the weighing sensor 502 is fixedly installed on the upper side wall of the load-bearing plate 503.

[0032] The operation process of this embodiment is as follows: When the material enters the batching hopper 2, due to the presence of the sliding baffle 501, the material will fall onto the load-bearing plate 503 on the sliding baffle 501. After the material settles and stops falling, the weighing sensor 502 weighs the material on the load-bearing plate 503 and then feeds the weight data back to the external control terminal in real time. After the adjustment component 6 completes the adjustment of the amount of material on the load-bearing plate 503, the electric push rod 504 works, which pushes the sliding baffle 501 to move to one side of the sliding slot 201a. At this time, the bottom slot of the batching trough 204a is exposed, and the material on the sliding baffle 501 falls from the sliding baffle 501 and enters the hopper body 201 and the discharge pipe 202 at the bottom of the batching trough 204a, thus completing the batching of the raw material. Example 2

[0033] Please see Figure 6 Based on embodiment 1, a box cover plate 3 and a dust collection component 4 are also provided, which can absorb the floating dust in the mixing box 204.

[0034] Specifically, the mixing box 204 has a mixing trough 204a inside, and a cover plate groove 204b is provided above the mixing trough 204a. The box cover 3 is rotatably installed inside the cover plate groove 204b. A handle groove 301 is provided on the outer wall of the box cover 3, and a dust collection groove 302 is provided at the center of the box cover 3. The dust collection assembly 4 includes a vacuum cleaner 401 mounted on the outer wall of the box cover 3. The vacuum cleaner 401 is connected to the dust collection box 402 through a vacuum pipe 402a, and the dust collection box 402 is installed on the dust collection groove 302.

[0035] Furthermore, an installation sleeve 403 is fixedly installed inside the dust collection slot 302, and the installation sleeve 403 is fixedly pressed onto the bottom side wall of the dust collection box 402. The dust collection box 402 is connected to the internal chamber of the mixing box 204 through the installation sleeve 403. The vacuum cleaner 401 is also provided with mounting brackets 404 at both ends, and the vacuum cleaner 401 is connected to the box cover 3 through the mounting brackets 404.

[0036] The operation process of this embodiment is as follows: When in use, the mixing box 204 can be opened by flipping the box cover 3, and then the raw materials to be mixed are put into the mixing box 204. After completion, the box cover 3 is closed, and the vacuum cleaner 401 in the vacuum assembly 4 is started. When the vacuum cleaner 401 is working, the negative pressure generated by it is transmitted to the top area of ​​the mixing box 204 through the vacuum pipe 402a and the vacuum box 402 to absorb the dust floating in the top area of ​​the mixing box 204. The absorbed dust first enters the vacuum box 402. Since a dust removal bag is fixedly installed in the vacuum box 402, the dust will be retained in the dust removal bag of the vacuum box 402, while the gas enters the vacuum cleaner 401 along the vacuum pipe 402a. Example 3

[0037] Please see Figure 7 Based on Embodiments 1 and 2, an adjustment component 6 is also provided, which, in cooperation with the adjustment component 6, enables the adjustment of the amount of material in the batching box 204.

[0038] Specifically, storage troughs 204c are provided on both sides of the bottom sidewall of the mixing trough 204a and on the bottom inner wall of the mixing box 204. A top groove 204d is provided above the storage trough 204c. The adjustment component 6 includes a shielding frame 601 embedded in the top groove 204d. A rotating rod 602 is rotatably installed in the storage trough 204c, and one end of the rotating rod 602 is connected to the motor shaft of the motor 603.

[0039] Furthermore, adhesive strips 601a are adhered to the inner wall of the shielding frame 601. Multiple adhesive strips 601a are provided, and adjacent adhesive strips 601a are in contact with each other. A rod sleeve 604 is sleeved on the outer wall of the rotating rod 602, and a connecting rod 605 is fixedly installed on the outer wall of the rod sleeve 604. A digging spoon 606 is fixedly installed on the outer wall of the end of the connecting rod 605.

[0040] The operation process of this embodiment is as follows: When the weight of the material on the load-bearing plate 503 is greater than the required target weight, the motor 603 in the adjusting component 6 works, which drives the rod sleeve 604 to rotate through the rotating rod 602. When the rod sleeve 604 rotates, the connecting rod 605 and the digging spoon 606 fixed on its outer wall also rotate. At this time, the digging spoon 606 is inserted into the gap between the adjacent rubber strips 601a to dig out the material above the rubber strips 601a. ​​After digging is completed, as the rod sleeve 604 continues to rotate, the digging spoon 606 enters the storage tank 204c. As the rotation continues, the material in the scoop 606 falls into the storage tank 204c. When the scoop 606 is not in contact with the rubber strip 601a, since the rubber strip 601a is made of elastic rubber material, adjacent rubber strips 601a automatically come into contact with each other, thereby achieving the effect of sealing the storage tank 204c again. In other words, excess material in the mixing tank 204a is scooped out to reduce its weight until the weight of the material meets the mixing requirements. Then the adjusting component 6 stops working, and the scoop 606 returns and remains in the storage tank 204c.

[0041] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0042] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A full-automatic induction wear-resistant dust-proof batching machine, comprising a rack (1); characterized in that: A feeding hopper (2) is installed at the upper end of the frame (1). The feeding hopper (2) includes a hopper body (201) disposed at the upper end of the frame (1). A discharge pipe (202) is installed at the bottom of the hopper body (201), and a feeding box (204) is installed at the upper end of the hopper body (201). A box cover (3) is rotatably installed above the feeding box (204), and a dust collection component (4) is installed on the upper outer wall of the box cover (3). The vacuuming assembly (4) includes a vacuum cleaner (401) mounted on the box cover (3), and the vacuum cleaner (401) is connected to the vacuum box (402) via a vacuum tube (402a). A sliding slot (201a) is provided on the upper side wall of the hopper body (201), and a sensing assembly (5) is installed in the sliding slot (201a). The sensing assembly (5) includes a sliding baffle (501) that is slidably inserted into the sliding slot (201a). A weighing sensor (502) is embedded in (501), and the sensing end of the weighing sensor (502) is connected to the bottom side wall of the load-bearing plate (503). An electric push rod (504) is installed on the side wall of the sliding baffle (501). A dispensing trough (204a) is provided inside the dispensing box (204), and storage troughs (204c) are provided on both sides of the bottom side wall of the dispensing trough (204a) and on the bottom inner wall of the dispensing box (204). An adjustment component (6) is provided inside the material trough (204c). The adjustment component (6) includes a shielding frame (601) provided above the material storage trough (204c). A rotating rod (602) is provided inside the material storage trough (204c). The shaft end of the rotating rod (602) is connected to the motor shaft of the motor (603). A rod sleeve (604) is provided on the outer wall of the rotating rod (602). The rod sleeve (604) is connected to the scoop (606) through a connecting rod (605).

2. The fully automatic induction wear-resistant dust-proof batching machine according to claim 1, characterized in that, The frame (1) is connected by a base (101), a support column (102) and a top frame (103). The top frame (103) is arranged parallel above the base (101), and the base (101) is connected to the top frame (103) through the support column (102).

3. The fully automatic induction wear-resistant dust-proof batching machine according to claim 2, characterized in that, The top frame (103) has a frame groove (103a) on its upper part, and the top frame (103) is engaged with the card plate (203) through the frame groove (103a). The card plate (203) is fixedly installed on the upper exterior of the hopper body (201).

4. The fully automatic induction wear-resistant dust-proof batching machine according to claim 1, characterized in that, The discharge pipe (202) is connected to the interior of the hopper body (201), and the mixing trough (204a) in the mixing box (204) is connected to the hopper body (201). A cover plate groove (204b) is also provided above the mixing trough (204a), and the box cover plate (3) is rotatably installed in the cover plate groove (204b).

5. The fully automatic induction wear-resistant dust-free batching machine according to claim 1, characterized in that, The upper outer wall of the box cover (3) is provided with a handle groove (301), and a dust suction groove (302) is provided at the center of the box cover (3). The lower end of the mounting sleeve (403) is embedded in the dust suction groove (302), and the upper end of the mounting sleeve (403) is fixedly installed on the bottom side wall of the dust suction box (402) and communicates with the dust suction box (402).

6. The fully automatic induction wear-resistant dust-free batching machine according to claim 5, characterized in that, The dust collection box (402) is equipped with a dust removal bag inside, and the dust collection box (402) is connected to the feeding trough (204a) through the mounting sleeve (403). The vacuum cleaner (401) is fixedly equipped with mounting brackets (404) at both ends, and the mounting brackets (404) are also fixedly connected to the outer wall of the box cover (3).

7. The fully automatic induction wear-resistant dust-free batching machine according to claim 1, characterized in that, The sliding slot (201a) penetrates the side wall of the hopper body (201) and is located below the card plate (203). The electric push rod (504) is set at both ends inside the sliding slot (201a), and the end of the electric push rod (504) is fixedly provided with a connecting block (501b). The connecting block (501b) is fixedly set at both ends of the sliding baffle (501). The upper side wall of the sliding baffle (501) is provided with a plate hole (501a), and the plate hole (501a) is used for the embedding and installation of the weighing sensor (502).

8. The fully automatic induction wear-resistant dust-free batching machine according to claim 1, characterized in that, A top groove (204d) is provided above the storage tank (204c), and the shielding frame (601) is embedded in the top groove (204d). A rubber strip (601a) is glued inside the shielding frame (601), and adjacent rubber strips (601a) are in contact with each other.

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