Automatic batching machine for small materials
By designing an automatic batching machine for small materials, the problems of insufficient proportioning accuracy and additive addition precision in resin tile batching equipment have been solved, realizing automated and precise proportioning and cleaning, and improving the quality and safety of resin tiles.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG GAOYI BUILDING MATERIALS SCI & TECH CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-05-05
AI Technical Summary
Existing resin tile batching equipment suffers from insufficient mixing accuracy and inaccurate additive placement, resulting in cumbersome mixing methods and an inability to add additives synchronously and precisely.
An automatic batching machine for small materials was designed, including a batching component and an auxiliary component. Through the combination of a weighing feed cylinder, a stirring component, a flow guide component, a transmission component and an additive component, it can achieve automatic weighing, uniform mixing and cleaning of the inner wall, and automatically add additives.
It achieves the automation of precise proportioning and synchronous additives, improves the accuracy and convenience of batching, avoids residual material sticking to the wall, and ensures the quality and safety of resin tiles.
Smart Images

Figure CN224197085U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of batching machine production technology, and in particular to an automatic batching machine for small materials. Background Technology
[0002] In the daily production of resin tiles, when uneven mixing of raw materials occurs, the batching process must be strictly monitored to avoid a decline in the quality of the resin tiles due to improper batching, which could affect their service life and performance stability, or damage the production equipment. By precisely controlling the batching ratio and time, the uniformity and strength of the resin tiles are ensured, thereby guaranteeing the quality and safety of the final product.
[0003] Existing resin tile batching equipment typically requires manual weighing and proportioning during use, resulting in insufficient proportioning accuracy. It also cannot simultaneously add colorants and other additives, making the proportioning process relatively inconvenient. Furthermore, the addition of colorants and other additives is also done manually, leading to insufficient precision in the placement of the additives. This results in a series of problems, including cumbersome proportioning methods and the inability to accurately add additives simultaneously. Utility Model Content
[0004] In view of the problems existing in the above-mentioned automatic batching machines for small materials, this utility model is proposed.
[0005] Therefore, the problem to be solved by this utility model is how to solve a series of problems such as cumbersome formulation methods and the inability to accurately add additives at the same time.
[0006] To solve the above technical problems, this utility model provides the following technical solution: an automatic small material batching machine, comprising a batching component, the batching component including a supporting top plate and a storage component, a weighing feed cylinder fixed to the inner wall of the supporting top plate, a stirring component fixed to the top of the supporting top plate, the storage component disposed at the bottom of the supporting top plate, and a supporting leg fixed to the bottom of the supporting top plate;
[0007] An auxiliary component includes a feeding component and an elastic cleaning component. The bottom of the feeding component is provided with a flow guide, which is fixed to the inner wall of the storage component. The top of the flow guide is provided with a transmission component, and the bottom of the transmission component is provided with an adding component. The adding component is movably connected to the inner wall of the flow guide, and the elastic cleaning component is fixed to one side of the adding component.
[0008] In a preferred embodiment of the automatic small material batching machine of this utility model, the feeding component includes a first fixing rod fixed to the bottom of the supporting top plate, a feeding tray fixed to the side of the first fixing rod away from the supporting top plate, a cleaning rod provided on the top of the feeding tray, an anti-slip handle fixed to the front side of the cleaning rod, and a sliding groove that cooperates with the cleaning rod on the surface of the feeding tray.
[0009] In a preferred embodiment of the automatic batching machine for small materials described in this utility model, the guide component includes a first guide pipe, a first guide shroud fixed to the top of the first guide pipe, a second guide pipe provided at the top of the first guide pipe, a second guide shroud fixed to the bottom of the second guide pipe, a second fixing rod fixed to the surface of the second guide pipe, and the second fixing rod fixed to the bottom of the supporting top plate.
[0010] In a preferred embodiment of the automatic batching machine for small materials described in this utility model, the stirring component includes a servo motor fixed to the top of the supporting top plate, a threaded rod fixed to the output end of the servo motor, a fixing sleeve sleeved on the surface of the threaded rod, and a stirring rod fixed to the surface of the fixing sleeve.
[0011] In a preferred embodiment of the automatic batching machine for small materials described in this utility model, the storage component includes a storage bin, the inner wall of which is fixed with a flow guide seat, and the flow guide seat is movably connected to the surface of the threaded rod.
[0012] In a preferred embodiment of the automatic batching machine for small materials described in this utility model, the transmission component includes a threaded sleeve fitted onto the surface of a threaded rod, a first transmission rod fixed to the surface of the threaded sleeve, and a second transmission rod fixed to the surface of the first transmission rod.
[0013] In a preferred embodiment of the automatic small material batching machine of this utility model, the adding component includes a fixed shell fixed to the surface of the second transmission rod, a sliding rod slidably connected to the inner wall of the fixed shell, a storage airbag movably connected to one side of the sliding rod, the storage airbag being fixed to the inner wall of the fixed shell, a feeding pipe connected to the top of the storage airbag, a one-way air inlet valve connected to the top of the storage airbag, and a one-way discharge valve connected to the bottom of the storage airbag.
[0014] In a preferred embodiment of the automatic batching machine for small materials described in this utility model, a dust cover is provided on the surface of the feed pipe.
[0015] In a preferred embodiment of the automatic batching machine for small materials described in this utility model, the elastic cleaning component includes a double-brake caster, the double-brake caster is fixed to the surface of the sliding rod, a connecting baffle is sleeved on the surface of the double-brake caster, a guide rod is slidably connected to the inner wall of the connecting baffle, one side of the guide rod is fixed to the surface, a limit block is fixed to the other side of the guide rod, a return spring is sleeved on the surface of the guide rod, and an elastic cleaning ring is fixed to the surface of the double-brake caster.
[0016] In a preferred embodiment of the automatic batching machine for small materials described in this utility model, one side of the return spring is fixed to the surface of the fixed shell, and the other side of the return spring is fixed to the surface of the connecting baffle.
[0017] The beneficial effects of this utility model are as follows: through the cooperation of the batching component and the auxiliary component, multiple raw materials can be accurately weighed and automatically mixed evenly. At the same time, during the mixing process, the inner wall of the feeding equipment can be cleaned to avoid the situation of residual material sticking to the wall, and the corresponding additives can be added automatically. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a structural diagram of an automatic batching machine for small materials.
[0020] Figure 2 This is a structural diagram of the transmission components of an automatic batching machine for small materials.
[0021] Figure 3 This is a cross-sectional view of the guide component of an automatic batching machine for small materials.
[0022] Figure 4 This is a structural diagram of the additive components for an automatic small material batching machine.
[0023] Figure 5 This is a view of the feeding and guiding components of an automatic batching machine for small materials.
[0024] Figure 6 For small automatic batching machines Figure 3 A magnified view of A in the middle.
[0025] Figure 7 This is a structural diagram of the transmission and mixing components of an automatic batching machine for small materials.
[0026] In the diagram: 100, Batching assembly; 101, Supporting top plate; 102, Weighing feed cylinder; 103, Agitator; 103a, Servo motor; 103b, Threaded rod; 103c, Agitator rod; 103d, Fixing sleeve; 104, Support leg; 105, Storage component; 105a, Storage hopper; 105b, Flow guide seat; 200, Auxiliary assembly; 201, Discharge component; 201a, Discharge tray; 201b, Sliding groove; 201c, Cleaning rod; 201d, Anti-slip handle; 201e, First fixing rod; 202, Flow guide; 202a, First flow guide pipe; 202b, Second flow guide pipe; 2 02c, Second fixing rod; 202d, Second guide shield; 202e, First guide shield; 203, Transmission component; 203a, First transmission rod; 203b, Threaded sleeve; 203c, Second transmission rod; 204, Additive; 204a, Fixing shell; 204b, Material storage airbag; 204c, One-way discharge valve; 204d, Sliding rod; 204e, One-way air inlet valve; 204f, Feed pipe; 205, Elastic cleaning component; 205a, Double brake caster; 205b, Guide rod; 205c, Return spring; 205d, Elastic cleaning ring; 205e, Limiting block; 205f, Connecting baffle. Detailed Implementation
[0027] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0028] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0029] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0030] Example 1
[0031] Reference Figure 1 and Figure 2 This is the first embodiment of the present invention, which provides an automatic small material batching machine, which includes a batching component 100 and an auxiliary component 200.
[0032] With the cooperation of the batching component 100 and the auxiliary component 200, multiple raw materials can be accurately weighed and automatically mixed evenly. At the same time, the inner wall of the feeding equipment can be cleaned during the mixing process to prevent residual material from sticking to the wall, and the corresponding additives can be added automatically.
[0033] Specifically, the batching component 100 includes a supporting top plate 101 and a storage component 105. A weighing feed cylinder 102 is fixed to the inner wall of the supporting top plate 101, a stirring component 103 is fixed to the top of the supporting top plate 101, the storage component 105 is disposed at the bottom of the supporting top plate 101, and a supporting leg 104 is fixed to the bottom of the supporting top plate 101.
[0034] By setting the support leg 104, the feeding component 100 can be balanced and supported, thereby improving the support stability of its main body. In addition, the weighing feed cylinder 102 is equipped with a weighing plate and a corresponding electric valve. This weighing and feeding structure combination is existing technology and will not be described in detail here.
[0035] Specifically, the auxiliary component 200 includes a feeding component 201 and an elastic cleaning component 205. The bottom of the feeding component 201 is provided with a guide component 202, which is fixed to the inner wall of the storage component 105. The top of the guide component 202 is provided with a transmission component 203, and the bottom of the transmission component 203 is provided with an adding component 204. The adding component 204 is movably connected to the inner wall of the guide component 202, and the elastic cleaning component 205 is fixed to one side of the adding component 204.
[0036] By setting the guide component 202, various raw materials can be effectively guided, thereby ensuring the uniformity and completeness of their discharge.
[0037] Example 2
[0038] Reference Figures 2-6 This is the second embodiment of the present invention, which is based on the previous embodiment.
[0039] Specifically, the unloading component 201 includes a first fixing rod 201e fixed to the bottom of the supporting top plate 101. A unloading tray 201a is fixed to the side of the first fixing rod 201e away from the supporting top plate 101. A cleaning rod 201c is provided on the top of the unloading tray 201a. An anti-slip handle 201d is fixed to the front side of the cleaning rod 201c. A sliding groove 201b that cooperates with the cleaning rod 201c is opened on the surface of the unloading tray 201a.
[0040] Users can periodically wipe the inner wall of the feeding tray 201a by moving the cleaning rod 201c by holding the non-slip handle 201d, thereby achieving the effect of scraping the feeding material and further improving the accuracy of the main body's feeding.
[0041] Specifically, the flow guide 202 includes a first flow guide tube 202a, a first flow guide cover 202e fixed to the top of the first flow guide tube 202a, a second flow guide tube 202b provided at the top of the first flow guide tube 202a, a second flow guide cover 202d fixed to the bottom of the second flow guide tube 202b, a second fixing rod 202c fixed to the surface of the second flow guide tube 202b, and the second fixing rod 202c fixed to the bottom of the supporting top plate 101.
[0042] The first fairing 202e and the second fairing 202d can limit and guide the movement of the double brake caster 205a, thereby automatically adjusting their relative positions.
[0043] The first transmission rod 203a and the second transmission rod 203c can effectively transmit power to the fixed shell 204a through uniform transmission, thereby ensuring the transmission efficiency of its main body.
[0044] Specifically, the adder 204 includes a fixed shell 204a fixed to the surface of the second transmission rod 203c. A sliding rod 204d is slidably connected to the inner wall of the fixed shell 204a. A storage airbag 204b is movably connected to one side of the sliding rod 204d. The storage airbag 204b is fixed to the inner wall of the fixed shell 204a. A feed pipe 204f is connected to the top of the storage airbag 204b. A one-way air inlet valve 204e is connected to the top of the storage airbag 204b. A one-way discharge valve 204c is connected to the bottom of the storage airbag 204b.
[0045] The one-way air inlet valve 204e and the one-way discharge valve 204c work together to automatically discharge material when compressed and slowly introduce air to restore the deformation when not compressed.
[0046] Specifically, a dust cover is fitted onto the surface of the feed pipe 204f.
[0047] The dust cover can intercept external dust and impurities, preventing them from entering the inner cavity of the storage airbag 204b and contaminating the additives.
[0048] Specifically, the elastic cleaning component 205 includes a double-brake caster 205a, which is fixed to the surface of the sliding rod 204d. A connecting baffle 205f is fitted onto the surface of the double-brake caster 205a. A guide rod 205b is slidably connected to the inner wall of the connecting baffle 205f. One side of the guide rod 205b is fixed to the surface of the 2054a, and a limit block 205e is fixed to the other side of the guide rod 205b. A return spring 205c is fitted onto the surface of the guide rod 205b, and an elastic cleaning ring 205d is fixed to the surface of the double-brake caster 205a.
[0049] The elastic cleaning ring 205d can perfectly fit the inner wall of the first guide tube 202a after resetting, thereby scraping off the material on its inner wall during the up and down movement, avoiding the phenomenon of residual material sticking to the wall.
[0050] Specifically, one side of the return spring 205c is fixed to the surface of the fixed housing 204a, and the other side of the return spring 205c is fixed to the surface of the connecting baffle 205f.
[0051] The return spring 205c can automatically reset the double brake caster 205a by restoring the elastic force generated by its deformation when the double brake caster 205a is not subjected to external pressure.
[0052] Example 3
[0053] Reference Figure 7 This is the third embodiment of the present invention, which is based on the first two embodiments.
[0054] Specifically, the stirring component 103 includes a servo motor 103a fixed to the top of the support plate 101. A threaded rod 103b is fixed to the output end of the servo motor 103a. A fixing sleeve 103d is sleeved on the surface of the threaded rod 103b. A stirring rod 103c is fixed on the surface of the fixing sleeve 103d.
[0055] The surface of the threaded rod 103b is fixedly connected to the inner wall of the fixed sleeve 103d, so that the rotating rod 103b will drive the stirring rod 103c to perform periodic reciprocating forward and reverse rotation.
[0056] Specifically, the storage component 105 includes a storage bin 105a, and a flow guide seat 105b is fixed to the inner wall of the storage bin 105a. The flow guide seat 105b is movably connected to the surface of the threaded rod 103b.
[0057] The flow guide seat 105b can collect the falling materials, thereby ensuring that they quickly re-aggregate after being dispersed and falling, thus improving the uniformity of the main batching.
[0058] Specifically, the transmission component 203 includes a threaded sleeve 203b sleeved on the surface of the threaded rod 103b, a first transmission rod 203a fixed on the surface of the threaded sleeve 203b, and a second transmission rod 203c fixed on the surface of the first transmission rod 203a.
[0059] When the equipment only needs to dispense materials, the stirring element 103 on its surface can be removed, and the material dispensing can be completed by the equipment through autonomous dispensing. The equipment is applicable to most material dispensing technology fields, such as resin tile production and PVC plastic tile production.
[0060] When in use, the user puts the required proportions of materials into the inner cavities of multiple weighing feed cylinders 102, and puts the additives into the inner cavity of the storage airbag 204b through the feed pipe 204f. Then the user starts the main body of the equipment through the external controller.
[0061] The material inside the weighing feed cylinder 102 is weighed according to the set batching ratio, and an appropriate amount of material is released and falls to the top of the corresponding discharge tray 201a. It is then guided into the inner cavity of the first guide hood 202e, and then falls into the inner cavity of the storage component 105 through the first guide pipe 202a. During this process, the output end of the servo motor 103a drives the stirring rod 103c to stir and mix the material through the fixed sleeve 103d by reciprocating periodically forward and reverse rotation.
[0062] During the mixing and batching process, the threaded rod 103b drives the threaded sleeve 203b to move up and down through the threaded transmission, thereby causing the additive 204 and the elastic cleaning component 205 to move up and down. When the elastic cleaning component 205 moves into the inner cavity of the second guide tube 202b, it will be squeezed and guided by the second guide shroud 202d, causing the sliding rod 204d to move inward, thereby squeezing the storage airbag 204b and squeezing out the additive inside, thus playing an auxiliary addition role.
[0063] When the elastic cleaning element 205 moves into the inner cavity of the first guide tube 202a, it will extend to its maximum length under the elastic force generated by the reset spring 205c, so that the elastic cleaning ring 205d is completely in contact with the inner wall of the first guide tube 202a, thus enabling it to achieve a better inner wall cleaning effect during its up and down movement, avoiding material sticking to the wall and causing insufficient dispensing accuracy.
[0064] At the same time, users can periodically wipe the inner wall of the feeding tray 201a by moving the cleaning rod 201c by holding the non-slip handle 201d, thereby achieving the effect of scraping the feeding material and further improving the accuracy of the main body's feeding.
[0065] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. An automatic batching machine for small ingredients, characterized in that: include, A batching assembly (100) includes a supporting top plate (101) and a storage component (105). A weighing feed cylinder (102) is fixed to the inner wall of the supporting top plate (101). A stirring component (103) is fixed to the top of the supporting top plate (101). The storage component (105) is disposed at the bottom of the supporting top plate (101). A supporting leg (104) is fixed to the bottom of the supporting top plate (101). An auxiliary component (200) includes a feeding component (201) and an elastic cleaning component (205). The bottom of the feeding component (201) is provided with a guide component (202), which is fixed to the inner wall of the storage component (105). The top of the guide component (202) is provided with a transmission component (203), and the bottom of the transmission component (203) is provided with an additive component (204). The additive component (204) is movably connected to the inner wall of the guide component (202), and the elastic cleaning component (205) is fixed to one side of the additive component (204).
2. The automatic batching machine for small materials as described in claim 1, characterized in that: The unloading component (201) includes a first fixing rod (201e) fixed to the bottom of the supporting top plate (101). A unloading tray (201a) is fixed on the side of the first fixing rod (201e) away from the supporting top plate (101). A cleaning rod (201c) is provided on the top of the unloading tray (201a). An anti-slip handle (201d) is fixed on the front side of the cleaning rod (201c). A sliding groove (201b) that cooperates with the cleaning rod (201c) is opened on the surface of the unloading tray (201a).
3. The automatic batching machine for small materials as described in claim 2, characterized in that: The flow guide (202) includes a first flow guide tube (202a), a first flow guide cover (202e) fixed to the top of the first flow guide tube (202a), a second flow guide tube (202b) provided at the top of the first flow guide tube (202a), a second flow guide cover (202d) fixed to the bottom of the second flow guide tube (202b), a second fixing rod (202c) fixed to the surface of the second flow guide tube (202b), and the second fixing rod (202c) fixed to the bottom of the supporting top plate (101).
4. The automatic batching machine for small materials as described in claim 3, characterized in that: The stirring component (103) includes a servo motor (103a) fixed to the top of the supporting top plate (101). The output end of the servo motor (103a) is fixed with a threaded rod (103b). A fixing sleeve (103d) is sleeved on the surface of the threaded rod (103b). A stirring rod (103c) is fixed on the surface of the fixing sleeve (103d).
5. The automatic batching machine for small materials as described in claim 4, characterized in that: The storage component (105) includes a storage bucket (105a), and a flow guide seat (105b) is fixed on the inner wall of the storage bucket (105a). The flow guide seat (105b) is movably connected to the surface of the threaded rod (103b).
6. The automatic batching machine for small materials as described in claim 5, characterized in that: The transmission component (203) includes a threaded sleeve (203b) sleeved on the surface of the threaded rod (103b), a first transmission rod (203a) fixed on the surface of the threaded sleeve (203b), and a second transmission rod (203c) fixed on the surface of the first transmission rod (203a).
7. The automatic batching machine for small materials as described in claim 6, characterized in that: The additive (204) includes a fixed shell (204a) fixed to the surface of the second transmission rod (203c). A sliding rod (204d) is slidably connected to the inner wall of the fixed shell (204a). A storage airbag (204b) is movably connected to one side of the sliding rod (204d). The storage airbag (204b) is fixed to the inner wall of the fixed shell (204a). A feed pipe (204f) is connected to the top of the storage airbag (204b). A one-way air inlet valve (204e) is connected to the top of the storage airbag (204b). A one-way discharge valve (204c) is connected to the bottom of the storage airbag (204b).
8. The automatic batching machine for small materials as described in claim 7, characterized in that: The surface of the feed pipe (204f) is covered with a dust cover.
9. The automatic batching machine for small materials as described in claim 8, characterized in that: The elastic cleaning component (205) includes a double-brake caster (205a), which is fixed to the surface of a sliding rod (204d). A connecting baffle (205f) is fitted onto the surface of the double-brake caster (205a). A guide rod (205b) is slidably connected to the inner wall of the connecting baffle (205f). One side of the guide rod (205b) is fixed to the surface of (2054a), and a limit block (205e) is fixed to the other side of the guide rod (205b). A return spring (205c) is fitted onto the surface of the guide rod (205b), and an elastic cleaning ring (205d) is fixed to the surface of the double-brake caster (205a).
10. The automatic batching machine for small materials as described in claim 9, characterized in that: One side of the return spring (205c) is fixed to the surface of the fixed shell (204a), and the other side of the return spring (205c) is fixed to the surface of the connecting baffle (205f).