Accurate mixing and processing equipment for multiple new materials

Abstract

The utility model provides precise mixing and processing equipment for multiple new materials, and relates to the technical field of new materials. The precise mixing processing equipment for the multiple new materials comprises a box body, a feeding mechanism is arranged in the box body, a mixing mechanism is arranged in the box body, the feeding mechanism comprises a feeding pipe, a flow sensor and an electronic scale, the feeding pipe is fixedly installed at the top end of the inner wall of the box body, and the flow sensor is fixedly installed at the top end of the inner wall of the box body. The flow sensor is fixedly installed on the surface of the feeding pipe, the electronic scale is fixedly installed at one end of the feeding pipe, and the upper surface of the electronic scale is fixedly installed at the top end of the inner wall of the box body. According to the accurate mixing and processing equipment for the various new materials, the problems that the proportion of each new material is difficult to accurately control, the safety and the reliability of a product are possibly seriously influenced, and the defective rate of the product is increased in the conventional mixing and processing equipment are solved, the proportion of each new material can be accurately controlled, so that the safety and the reliability of the product are ensured, and the production efficiency is improved. And the defective rate of products is reduced.

Description

Technical Field

[0001] This application relates to the field of new materials technology, specifically to a precision mixing and processing device for multiple new materials. Background Technology

[0002] New materials refer to structural materials with superior performance and functional materials with special properties that have recently been developed or are under development. As one of the strategic emerging industries, new materials have broad development prospects and huge market potential.

[0003] Currently available mixing and processing equipment makes it difficult to accurately control the proportion of each new material, resulting in unstable quality and significant performance differences in the final product. It is difficult for products from the same batch or different batches to meet consistent quality standards, which may seriously affect the safety and reliability of the product and increase the defect rate. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this application provides a precision mixing and processing device for multiple new materials, which solves the problems mentioned in the background section.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this application provides the following technical solution: a precision mixing and processing equipment for multiple new materials, comprising a housing, a feeding mechanism inside the housing, and a mixing mechanism for stirring and mixing the materials inside the housing. The feeding mechanism includes a feeding pipe, a flow sensor, and an electronic scale. The feeding pipe is fixedly installed on the top of the inner wall of the housing, the flow sensor is fixedly installed on the surface of the feeding pipe, and the electronic scale is fixedly installed at one end of the feeding pipe. The upper surface of the electronic scale is fixedly installed on the top of the inner wall of the housing.

[0008] By adopting the above technical solutions, the feeding mechanism can precisely control the proportion of each new material, thereby ensuring product safety and reliability and reducing the product defect rate. The mixing mechanism allows for the replacement of mixing rollers according to the characteristics of different materials, facilitating device use and improving overall performance.

[0009] Preferably, a rotating disk is rotatably connected to the top of the inner wall of the box, a feed inlet is fixedly installed at one end of the rotating disk, a rotating rod is fixedly installed at one end of the rotating disk, and a connecting block is fixedly installed on the surface of the rotating disk.

[0010] By adopting the above technical solution, the rotating rod can be used to rotate the rotating disk and adjust the feed inlets of different sizes to meet the feeding needs of new materials in different forms such as powder, granules, and liquids.

[0011] Preferably, an electric telescopic rod is fixedly installed on one side of the inner wall of the box, a limit block is fixedly installed at one end of the electric telescopic rod, the limit block is slidably connected to the inner wall surface of the connecting block, and an electric control valve is fixedly installed on the surface of the feed pipe.

[0012] By adopting the above technical solution, the rotating disk can be limited by the limiting block to prevent the rotating disk from moving and affecting the feeding when the device is in use.

[0013] Preferably, a mixing chamber is fixedly installed at the bottom of the inner wall of the box, a baffle is fixedly installed on the inner wall surface of the mixing chamber, and a cover plate is slidably connected to the inner wall surface of the mixing chamber.

[0014] By adopting the above technical solution, the flow path of materials in the mixing chamber can be changed by the baffle, thereby increasing the mutual collision and friction between materials.

[0015] Preferably, a rotating plate is rotatably connected to the lower surface of the cover plate, and an mounting plate is fixedly installed at one end of the rotating plate by bolts. A stirring roller is fixedly installed on the lower surface of the mounting plate.

[0016] By adopting the above technical solution, the stirring roller can be removed from the device and replaced using the mounting plate.

[0017] Preferably, a motor is fixedly installed on the upper surface of the cover plate, the output shaft of the motor is fixedly connected to the rotating plate, a discharge pipe is fixedly installed on the lower surface of the mixing chamber, and the electrically controlled valve is fixedly installed on the surface of the discharge pipe.

[0018] By adopting the above technical solution, the materials in the device can be mixed evenly by driving the stirring roller to rotate with a motor.

[0019] (III) Beneficial Effects

[0020] This application provides a precision mixing and processing device for multiple new materials. It has the following beneficial effects:

[0021] 1. This precision mixing and processing equipment for multiple new materials, by incorporating a feeding mechanism, solves the problem that previous mixing and processing equipment struggled to precisely control the proportion of each new material, leading to unstable final product quality, significant performance differences, and difficulty in achieving consistent quality standards across batches or different batches. This could seriously affect product safety and reliability, increase the defect rate, and achieve the beneficial effect of precisely controlling the proportion of each new material, thereby ensuring product safety and reliability and reducing the defect rate.

[0022] 2. This precision mixing and processing equipment for multiple new materials is equipped with a mixing mechanism. Through the coordinated use of a mixing chamber, baffle plate, cover plate, rotating plate, mounting plate, stirring roller, motor, and discharge pipe, the motor drives the stirring roller to rotate and mix multiple materials. The mounting plate and stirring roller can be removed from the device, which realizes the beneficial effect of replacing the stirring roller according to the characteristics of different materials, so as to facilitate the use of the device and improve the effect of the device. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the main appearance structure of this application;

[0025] Figure 2 This is a schematic diagram of the internal structure of the box in this application;

[0026] Figure 3 This is a schematic diagram of the feeding mechanism structure of this application;

[0027] Figure 4 This is a schematic diagram of the internal structure of the mixing chamber in this application;

[0028] Figure 5 This is a schematic diagram of the cover plate and its connection structure in this application.

[0029] In the diagram: 1. Box body; 2. Feeding mechanism; 201. Rotating disc; 202. Feed inlet; 203. Rotating rod; 204. Connecting block; 205. Electric telescopic rod; 206. Limiting block; 207. Feed pipe; 208. Flow sensor; 209. Electronic scale; 210. Electric control valve; 3. Mixing mechanism; 301. Mixing chamber; 302. Baffle plate; 303. Cover plate; 304. Rotating plate; 305. Mounting plate; 306. Stirring roller; 307. Motor; 308. Discharge pipe. Detailed Implementation

[0030] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0031] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.

[0032] Reference Figure 1 and Figure 2 This application provides a precision mixing and processing device for various new materials, including a housing 1. A feeding mechanism 2 is installed inside the housing 1, and a mixing mechanism 3 for stirring and mixing the materials is also installed inside the housing 1. The feeding mechanism 2 includes a feeding pipe 207, a flow sensor 208, and an electronic scale 209. The feeding pipe 207 is fixedly installed on the top of the inner wall of the housing 1, the flow sensor 208 is fixedly installed on the surface of the feeding pipe 207, and the electronic scale 209 is fixedly installed at one end of the feeding pipe 207. The upper surface of the electronic scale 209 is fixedly installed on the top of the inner wall of the housing 1. The feeding mechanism 2 can be activated by starting an electric motor. The telescopic rod 205 moves the limiting block 206 to disengage it from the connecting block 204. Then, the rotating rod 203 is rotated to make the rotating disk 201 rotate to adjust the feed inlets 202 of different sizes to the feeding position. Then, the electric telescopic rod 205 is activated to reset the limiting block 206. After that, the material is put into the corresponding feed inlet 202. The material enters the mixing chamber 301 through the feed pipe 207. The flow sensor 208 and the electronic scale 209 measure the weight or flow rate of the material in real time. The opening of the electric control valve 210 is used to precisely control the feeding speed of each material to ensure that each material enters the mixing chamber 301 in the set ratio. The mixing mechanism 3 allows for the selection of suitable stirring rollers 304. After bolting, mounting plate 305 is installed on one end of rotating plate 304, and cover plate 303 is fixed to the upper surface of housing 1. Then, motor 307 is started, causing rotating plate 304 and stirring rollers 306 to rotate, mixing the various materials evenly. During mixing, baffle plate 302 alters the flow path of the materials within the mixing chamber, increasing collisions and friction between materials. After mixing is complete, the electrically controlled valve 210 on the surface of discharge pipe 308 is activated to discharge the materials.

[0033] Reference Figure 2 and Figure 3In one aspect of this embodiment, a rotating disk 201 is rotatably connected to the top of the inner wall of the box 1. A feed inlet 202 is fixedly installed at one end of the rotating disk 201, a rotating rod 203 is fixedly installed at one end of the rotating disk 201, and a connecting block 204 is fixedly installed on the surface of the rotating disk 201.

[0034] An electric telescopic rod 205 is fixedly installed on one side of the inner wall of the housing 1. A limit block 206 is fixedly installed at one end of the electric telescopic rod 205. The limit block 206 is slidably connected to the inner wall surface of the connecting block 204. An electric control valve 210 is fixedly installed on the surface of the feed pipe 207. By starting the electric telescopic rod 205, it drives the limit block 206 to move and disengage it from the connecting block 204. Then, the rotating rod 203 is rotated to make the rotating disk 201 rotate to adjust the feed inlets 202 of different sizes to the feeding position. Then, the electric telescopic rod 205 is started to reset the limit block 206. Then, the material is put into the corresponding feed inlet 202. The material enters the mixing chamber 301 through the feed pipe 207. The flow sensor 208 and the electronic scale 209 measure the weight or flow rate of the material in real time. By controlling the opening of the electric control valve 210, the feeding speed of each material is precisely controlled to ensure that each material enters the mixing chamber 301 in the set ratio.

[0035] Reference Figure 4 and Figure 5 In one aspect of this embodiment, a mixing chamber 301 is fixedly installed at the bottom of the inner wall of the housing 1, a baffle 302 is fixedly installed on the inner wall surface of the mixing chamber 301, and a cover plate 303 is slidably connected to the inner wall surface of the mixing chamber 301.

[0036] A rotating plate 304 is rotatably connected to the lower surface of the cover plate 303. An installation plate 305 is fixedly installed at one end of the rotating plate 304 by bolts. A stirring roller 306 is fixedly installed on the lower surface of the installation plate 305.

[0037] A motor 307 is fixedly mounted on the upper surface of the cover plate 303. The output shaft of the motor 307 is fixedly connected to the rotating plate 304. A discharge pipe 308 is fixedly mounted on the lower surface of the mixing chamber 301. An electric control valve 210 is fixedly mounted on the surface of the discharge pipe 308. After selecting a suitable stirring roller 304, the mounting plate 305 is installed on one end of the rotating plate 304 with bolts. Then, the cover plate 303 is fixed to the upper surface of the housing 1 with bolts. After that, the motor 307 is started, which drives the rotating plate 304 and the stirring roller 306 to rotate and mix the various materials evenly. During mixing, the baffle plate 302 changes the flow path of the materials in the mixing chamber, increasing the mutual collision and friction between the materials. After mixing is completed, the electric control valve 210 on the surface of the discharge pipe 308 is activated to discharge the materials.

[0038] All electrical devices in this plan are powered by an external power source.

[0039] Working principle: When using this device, first place the device in the designated position, then start the electric telescopic rod 205 to move the limit block 206 so that it is disengaged from the connecting block 204. Then rotate the rotating rod 203 to rotate the rotating disk 201 to adjust the feed inlets 202 of different sizes to the feeding position. Then start the electric telescopic rod 205 to reset the limit block 206. Then put the material into the corresponding feed inlet 202. The material enters the mixing chamber 301 through the feed pipe 207. The flow sensor 208 and the electronic scale 209 measure the weight or flow rate of the material in real time. By controlling the opening of the electric control valve 210, the feeding speed of each material is precisely controlled to ensure that each material enters the mixing chamber 301 in the set ratio. After selecting a suitable stirring roller 304, the mounting plate 305 is installed on one end of the rotating plate 304 using bolts. The cover plate 303 is then fixed to the upper surface of the housing 1 using bolts. Next, the motor 307 is started, causing the rotating plate 304 and stirring roller 306 to rotate and mix the various materials evenly. During mixing, the baffle plate 302 changes the flow path of the materials in the mixing chamber, increasing the collision and friction between the materials. After mixing is complete, the electrically controlled valve 210 on the surface of the discharge pipe 308 is activated to discharge the materials.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A precise mixing processing equipment for a plurality of new materials, comprising a box (1), characterized in that: The box (1) is equipped with a feeding mechanism (2) and a mixing mechanism (3) for stirring and mixing materials. The feeding mechanism (2) includes a feeding pipe (207), a flow sensor (208), and an electronic scale (209). The feeding pipe (207) is fixedly installed on the top of the inner wall of the box (1). The flow sensor (208) is fixedly installed on the surface of the feeding pipe (207). The electronic scale (209) is fixedly installed at one end of the feeding pipe (207). The upper surface of the electronic scale (209) is fixedly installed on the top of the inner wall of the box (1). A rotating disk (201) is rotatably connected to the top of the inner wall of the box (1). A feeding device is fixedly installed at one end of the rotating disk (201). The feed inlet (202) has a rotating rod (203) fixedly installed at one end of the rotating disk (201), a connecting block (204) fixedly installed on the surface of the rotating disk (201), an electric telescopic rod (205) fixedly installed on one side of the inner wall of the box (1), a limit block (206) fixedly installed at one end of the electric telescopic rod (205), the limit block (206) is slidably connected to the inner wall surface of the connecting block (204), an electric control valve (210) fixedly installed on the surface of the feed pipe (207), a mixing chamber (301) fixedly installed at the bottom of the inner wall of the box (1), a baffle (302) fixedly installed on the inner wall surface of the mixing chamber (301), and a cover plate (303) slidably connected to the inner wall surface of the mixing chamber (301).

2. The apparatus for precisely mixing a plurality of new materials according to claim 1, wherein: A rotating plate (304) is rotatably connected to the lower surface of the cover plate (303). An installation plate (305) is fixedly installed at one end of the rotating plate (304) by bolts. A stirring roller (306) is fixedly installed on the lower surface of the installation plate (305).

3. The apparatus as claimed in claim 2, wherein the apparatus is characterized by: A motor (307) is fixedly installed on the upper surface of the cover plate (303), and the output shaft of the motor (307) is fixedly connected to the rotating plate (304). A discharge pipe (308) is fixedly installed on the lower surface of the mixing chamber (301), and the electric control valve (210) is fixedly installed on the surface of the discharge pipe (308).

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