Electrostatic spraying equipment for high-gloss powder coating for color-coated sheet

By designing an electrostatic spraying device for high-gloss powder coating on color-coated steel sheets, the powder is filtered and recycled using a motor-driven rotating rod and threaded rod, thus solving the problem of powder waste and improving the resource utilization rate of the spraying equipment.

CN224127610UActive Publication Date: 2026-04-17QIYI NEW MATERIAL TECHNOLOGY (SHANDONG) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QIYI NEW MATERIAL TECHNOLOGY (SHANDONG) CO LTD
Filing Date
2025-05-09
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing electrostatic spraying equipment cannot recover powder that does not come into contact with the substrate when spraying powder coatings, resulting in powder waste.

Method used

An electrostatic spraying device for high-gloss powder coating on color-coated steel sheets was designed, comprising a spraying box, a collection box, a filter box, and a vacuum cleaner. The powder is filtered and recovered by a motor-driven rotating rod and a threaded rod. The negative pressure is used to adsorb the powder that has not been in contact with the steel sheet and collect it into the filter box.

Benefits of technology

It enables rapid recycling and reuse of powder, reduces powder waste, and improves the efficiency and resource utilization of spraying equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The electrostatic spraying equipment comprises a bottom plate, the middle end of the top of the bottom plate is fixedly connected with a spraying box body, one side of the spraying box body is fixedly connected with a collecting box body, the left side and the right side of an inner cavity of the collecting box body are each provided with a sliding groove, and the left side and the right side of the inner cavity of the collecting box body are each provided with a sliding groove; and an inner cavity of the sliding groove is slidably connected with a sliding plate, the top of the sliding plate is fixedly connected with a filtering box body through a bolt, and the top of the filtering box body is fixedly connected with a sealing plate. The sliding plate is clamped into the inner cavity of the sliding groove, the sealing plate is pushed to move downwards so that the bottom of the sealing plate and the top of the collecting box body can be sealed, powder and air are filtered through the filtering box body, the powder is retained in the inner cavity of the filtering box body, and the air is exhausted; by rotating the limiting screw rods, the limiting screw rods enter inner cavities of the first limiting holes in the two sides of the filtering box body to limit and fix the filtering box body.
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Description

Technical Field

[0001] This utility model relates to the field of color-coated steel sheet processing technology, specifically to an electrostatic spraying device for high-gloss powder coating for color-coated steel sheets. Background Technology

[0002] Color-coated steel sheet is a type of steel sheet with an organic coating. It boasts advantages such as good corrosion resistance, vibrant colors, attractive appearance, easy processing and forming, and the retention of the original strength of steel. It is widely used in industries such as construction, home appliances, and transportation. During the production process of color-coated steel sheets, electrostatic spraying of high-gloss powder coatings is often used to further enhance their decorative and protective properties.

[0003] However, existing electrostatic spraying equipment lacks the function of quickly recycling and reusing excess powder during actual use. This results in some powder not coming into contact with the board during the spraying process, leading to powder waste. To address this, we propose an electrostatic spraying device for high-gloss powder coatings on color-coated steel sheets. Utility Model Content

[0004] The purpose of this invention is to provide an electrostatic spraying device for high-gloss powder coatings for color-coated steel sheets, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an electrostatic spraying device for high-gloss powder coating of color-coated steel sheets, comprising a base plate, a spraying box fixedly connected to the middle of the top of the base plate, a collection box fixedly connected to one side of the spraying box, a sliding groove provided on both the left and right sides of the inner cavity of the collection box, a sliding plate slidably connected to the inner cavity of the sliding groove, a filter box fixedly connected to the top of the sliding plate by bolts, a sealing plate fixedly connected to the top of the filter box, a reserved hole provided at the upper end of the front of the filter box, first limiting holes provided at the upper ends of the left and right sides of the filter box, and limiting screws threadedly connected to the upper ends of the left and right sides of the collection box.

[0006] Preferably, horizontal plates are fixedly connected to all four sides of the outer side of the spray box. A first motor is fixedly installed on the outer side of the horizontal plates by bolts. A rotating rod is fixedly connected to the output end of the first motor. A rotating cylinder is fixedly connected to the surface of the rotating rod. A transmission belt is driven to the surface of the rotating cylinder.

[0007] Preferably, a material storage box is fixedly connected to one side of the spraying box, a material pump is fixedly installed on the top of the material storage box by bolts, an electrostatic spray gun is fixedly connected to the output end of the material pump through a pipe, and the top of the inner cavity of the spraying box is fixedly connected to the top of the electrostatic spray gun.

[0008] Preferably, a second motor is fixedly installed on the top of the spraying box, a threaded rod is fixedly connected to the output end of the second motor, a threaded sleeve is threadedly connected to the surface of the threaded rod, a connecting rod is fixedly connected to the outer side of the threaded sleeve, and a slider is fixedly connected to the inner side of the threaded sleeve.

[0009] Preferably, a baffle is fixedly connected to the outer side of the connecting rod, and a suction hole is provided on the inner side of the baffle.

[0010] Preferably, one side of the baffle is connected to the inner cavity of the reserved hole through a pipe, and a vacuum cleaner is fixedly connected to one side of the collection box.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. This utility model uses a sliding plate to engage with the inner cavity of the slide groove and pushes the sealing plate downward to seal the bottom of the sealing plate with the top of the collection box. The filter box filters the powder and air, retaining the powder in the inner cavity of the filter box and expelling the air. By rotating the limiting screw, the limiting screw enters the inner cavity of the first limiting hole on both sides of the filter box to limit and fix the filter box.

[0013] 2. In this utility model, a first motor drives a rotating rod to rotate, which in turn drives a rotating cylinder to rotate. The rotating cylinder then drives a transmission belt to rotate, moving the sheet material. The material pump is started to deliver the material to the inner cavity of the electrostatic spray gun for spraying. A second motor drives a threaded rod to rotate, causing the threaded sleeve to move the connecting rod and baffle downwards to seal both sides of the spray box. The vacuum cleaner generates negative pressure suction to adsorb the powder that has not been in contact with the sheet material, causing it to enter the inner cavity of the filter box. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the storage box structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the limiting screw structure of this utility model.

[0017] In the diagram: 1. Base plate; 2. Collection box; 3. First motor; 4. Rotating cylinder; 5. Baffle; 6. Transmission belt; 7. Suction hole; 8. Second motor; 9. Threaded rod; 10. Spraying box; 11. Slider; 12. Connecting rod; 13. First limiting hole; 14. Horizontal plate; 15. Rotating rod; 16. Vacuum cleaner; 17. Sealing plate; 18. Reserved hole; 19. Storage box; 20. Material pump; 21. Threaded sleeve; 22. Slide groove; 23. Slide plate; 24. Filter box; 25. Limiting screw. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] The components of this application, including 1. base plate; 2. collection box; 3. first motor; 4. rotating cylinder; 5. baffle; 6. transmission belt; 7. suction hole; 8. second motor; 9. threaded rod; 10. spraying box; 11. slider; 12. connecting rod; 13. first limiting hole; 14. horizontal plate; 15. rotating rod; 16. vacuum cleaner; 17. sealing plate; 18. reserved hole; 19. storage box; 20. material pump; 21. threaded sleeve; 22. slide groove; 23. sliding plate; 24. filter box; and 25. limiting screw, are all general standard parts or parts known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0020] Example 1:

[0021] Please see Figures 1-3 The following technical solution is provided, specifically disclosing: an electrostatic spraying device for high-gloss powder coating of color-coated steel sheets, including a base plate 1, a spraying box 10 fixedly connected to the middle of the top of the base plate 1, a collection box 2 fixedly connected to one side of the spraying box 10, a sliding groove 22 opened on both the left and right sides of the inner cavity of the collection box 2, a sliding plate 23 slidably connected to the inner cavity of the sliding groove 22, a filter box 24 fixedly connected to the top of the sliding plate 23 by bolts, a sealing plate 17 fixedly connected to the top of the filter box 24, a reserved hole 18 opened at the upper end of the front of the filter box 24, a first limiting hole 13 opened at the upper end of the left and right sides of the filter box 24, and a limiting screw 25 threadedly connected to the upper end of the left and right sides of the collection box 2;

[0022] In actual use, the sliding plate 23 is inserted into the inner cavity of the slide groove 22, and the sealing plate 17 is pushed downward to seal the bottom of the sealing plate 17 with the top of the collection box 2. The powder and air are filtered through the filter box 24, the powder is retained in the inner cavity of the filter box 24 and the air is discharged. By rotating the limiting screw 25, the limiting screw 25 enters the inner cavity of the first limiting hole 13 on both sides of the filter box 24 to limit and fix the filter box 24.

[0023] Example 2:

[0024] Please see Figure 1 and Figure 2The following technical solution is provided, specifically disclosing that: Horizontal plates 14 are fixedly connected to all four sides of the outer side of the spraying box 10; a first motor 3 is fixedly installed on the outer side of the horizontal plates 14 by bolts; a rotating rod 15 is fixedly connected to the output end of the first motor 3; a rotating cylinder 4 is fixedly connected to the surface of the rotating rod 15; a transmission belt 6 is drivenly connected to the surface of the rotating cylinder 4; a material storage box 19 is fixedly connected to one side of the spraying box 10; a material pump 20 is fixedly installed on the top of the material storage box 19 by bolts; and an electrostatic spray gun is fixedly connected to the output end of the material pump 20 through a pipe. The top of the inner cavity of the spray box 10 is fixedly connected to the top of the electrostatic spray gun. A second motor 8 is fixedly installed on the top of the spray box 10. A threaded rod 9 is fixedly connected to the output end of the second motor 8. A threaded sleeve 21 is threadedly connected to the surface of the threaded rod 9. A connecting rod 12 is fixedly connected to the outer side of the threaded sleeve 21. A slider 11 is fixedly connected to the inner side of the threaded sleeve 21. A baffle 5 is fixedly connected to the outer side of the connecting rod 12. A suction hole 7 is opened on the inner side of the baffle 5. One side of the baffle 5 is connected to the inner cavity of the reserved hole 18 through a pipe. A vacuum cleaner 16 is fixedly connected to one side of the collection box 2.

[0025] In actual use, the first motor 3 drives the rotating rod 15 to rotate, the rotating rod 15 drives the rotating cylinder 4 to rotate, and the rotating cylinder 4 drives the transmission belt 6 to rotate to move the plate. The material pump 20 starts working and delivers the material to the inner cavity of the electrostatic spray gun for spraying. The second motor 8 drives the threaded rod 9 to rotate, causing the threaded sleeve 21 to drive the connecting rod 12 and the baffle 5 to move downward to seal both sides of the spray box 10. The vacuum cleaner 16 works to generate negative pressure suction to adsorb the powder that has not been in contact with the plate and make it enter the inner cavity of the filter box 24.

[0026] In use: The first motor 3 drives the rotating rod 15 to rotate, the rotating rod 15 drives the rotating cylinder 4 to rotate, and the rotating cylinder 4 drives the transmission belt 6 to rotate to move the plate. The material pump 20 is started to work and deliver the material to the inner cavity of the electrostatic spray gun for spraying. The second motor 8 drives the threaded rod 9 to rotate, causing the threaded sleeve 21 to drive the connecting rod 12 and the baffle 5 to move downward to seal both sides of the spray box 10. The vacuum cleaner 16 works to generate negative pressure suction to adsorb the powder that has not been in contact with the plate and make it enter the inner cavity of the filter box 24. The sliding plate 23 is inserted into the inner cavity of the sliding groove 22 and pushes the sealing plate 17 to move downward so that the bottom of the sealing plate 17 is sealed with the top of the collection box 2. The filter box 24 filters the powder and air, retaining the powder in the inner cavity of the filter box 24 and expelling the air. By rotating the limiting screw 25, the limiting screw 25 enters the inner cavity of the first limiting hole 13 on both sides of the filter box 24 to limit and fix the filter box 24.

[0027] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0028] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. An electrostatic spraying apparatus for high gloss powder coating of a prepainted sheet, comprising a base plate (1), characterized in that: A spraying box (10) is fixedly connected to the middle of the top of the base plate (1). A collection box (2) is fixedly connected to one side of the spraying box (10). Slide grooves (22) are provided on both the left and right sides of the inner cavity of the collection box (2). A sliding plate (23) is slidably connected to the inner cavity of the slide groove (22). A filter box (24) is fixedly connected to the top of the sliding plate (23) by bolts. A sealing plate (17) is fixedly connected to the top of the filter box (24). A reserved hole (18) is provided at the upper end of the front of the filter box (24). A first limiting hole (13) is provided at the upper end of the left and right sides of the filter box (24). A limiting screw (25) is threadedly connected to the upper end of the left and right sides of the collection box (2).

2. A high gloss powder coating electrostatic spraying apparatus for color coated steel sheet according to claim 1, wherein: A horizontal plate (14) is fixedly connected to the four sides of the outer side of the spray box (10). A first motor (3) is fixedly installed on the outer side of the horizontal plate (14) by bolts. A rotating rod (15) is fixedly connected to the output end of the first motor (3). A rotating cylinder (4) is fixedly connected to the surface of the rotating rod (15). A transmission belt (6) is connected to the surface of the rotating cylinder (4).

3. A high gloss powder coating electrostatic spraying apparatus for color coated steel sheet according to claim 1, wherein: A material storage box (19) is fixedly connected to one side of the spraying box (10). A material pump (20) is fixedly installed on the top of the material storage box (19) by bolts. An electrostatic spray gun is fixedly connected to the output end of the material pump (20) through a pipe. The top of the inner cavity of the spraying box (10) is fixedly connected to the top of the electrostatic spray gun.

4. A high gloss powder coating electrostatic spraying apparatus for color coated steel sheet according to claim 1, wherein: A second motor (8) is fixedly installed on the top of the spray box (10). A threaded rod (9) is fixedly connected to the output end of the second motor (8). A threaded sleeve (21) is threadedly connected to the surface of the threaded rod (9). A connecting rod (12) is fixedly connected to the outside of the threaded sleeve (21). A slider (11) is fixedly connected to the inside of the threaded sleeve (21).

5. A high gloss powder coating electrostatic spraying apparatus for color coated steel sheet according to claim 4, wherein: A baffle (5) is fixedly connected to the outside of the connecting rod (12), and a suction hole (7) is provided on the inside of the baffle (5).

6. The electrostatic spraying equipment for high-gloss powder coating of color-coated steel sheets according to claim 5, characterized in that: One side of the baffle (5) is connected to the inner cavity of the reserved hole (18) through a pipe, and a vacuum cleaner (16) is fixedly connected to one side of the collection box (2).