Curing device for LED lamp bead processing

Abstract

The utility model discloses a curing device for LED lamp bead processing, and relates to the technical field of LED lamp bead processing. Comprising a bottom box, a vibrating mechanism is fixedly installed on the upper surface of the bottom box, a servo motor is installed in the middle of the vibrating mechanism, a placing plate is fixedly installed on the upper surface of an output shaft of the servo motor, a clamping mechanism is installed on the placing plate, and stand columns are fixedly installed on the upper surface of the bottom box close to the left-right middle position; first adjusting mechanisms are arranged at the positions, close to the upper side, of the stand column, a light source mechanism is fixedly installed between the left first adjusting mechanism and the right first adjusting mechanism, two second adjusting mechanisms are arranged at the positions, close to the middle, of the stand column, and a gathering mechanism is installed between the left second adjusting mechanism and the right second adjusting mechanism. According to the LED lamp bead curing device, the function of clamping the LED lamp beads is added, the LED lamp beads can rotate and vibrate, LED lamp bead glue can vibrate and be evenly heated, a light source is adjusted according to the positions of the LED lamp beads, and the curing effect is better.

Description

Technical Field

[0001] This utility model relates to the field of LED lamp bead processing technology, specifically a curing device for LED lamp bead processing. Background Technology

[0002] LED stands for Light Emitting Diode, a semiconductor light-emitting diode made of semiconductor materials. It is a light-emitting device that directly converts electrical energy into light energy and electrical signals into light signals. Its characteristics include low power consumption, high brightness, vibrant colors, vibration resistance, long lifespan, and cold light source, making it a truly green lighting solution. In the 21st century, LED lighting products will be widely used in lighting fixtures, LED large-screen displays, traffic lights, decorations, computers, electronic toys and gifts, switches, telephones, advertising, urban lighting projects, and many other production fields. The production process of LED lights requires dispensing and curing.

[0003] In the existing technology, conventional curing devices for LED lamp bead processing lack the functions of clamping, fixing, rotating and vibrating LED lamp beads. They are only used for placing LED lamp beads and have a single function. During the curing process, they cannot adjust the light source and the position of the light source according to the size and position of the LED lamp beads, resulting in poor curing effect. Utility Model Content

[0004] This invention provides a curing device for LED bead processing to solve the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a curing device for LED lamp bead processing, comprising a base box, a vibration mechanism fixedly mounted on the upper surface of the base box, a servo motor mounted at the middle position of the vibration mechanism, a placement plate fixedly mounted on the upper surface of the output shaft of the servo motor, a clamping mechanism mounted on the placement plate, a column fixedly mounted on the upper surface of the base box near the left and right middle positions, a top plate fixedly mounted on the upper surface of the column, a first adjustment mechanism provided on the column near the upper side, and a light source mechanism fixedly mounted between the left and right first adjustment mechanisms, and two sets of second adjustment mechanisms provided on the column near the middle position, and a gathering mechanism mounted between the left and right second adjustment mechanisms.

[0006] Furthermore, the bottom surface of the box has rectangular anti-slip pads fixedly installed at the four corners, and a control component is embedded in the front side wall of the box.

[0007] Furthermore, the vibration mechanism includes a vibration motor and a mounting plate. There are two vibration motors, and the vibration motors are mounted on the upper surface of the base box near the left side. The mounting plate is installed between the upper surfaces of the output shafts of the vibration motors, and the mounting plate is used for mounting the servo motor.

[0008] Furthermore, the clamping mechanism includes a rectangular opening, a manual linear module, and clamping plates. The upper surface of the placement plate has a rectangular opening, and two manual linear modules are mirror-arranged on the left and right inner walls of the rectangular opening. The lead screws of the left and right manual linear modules are fixedly connected, and clamping plates are fixedly installed between the upper and lower surfaces of the slides of the manual linear modules.

[0009] Furthermore, the first adjustment mechanism includes a sliding sleeve and a locking bolt. The sliding sleeve is sleeved on the column and locked and fixed to the column by the locking bolt. The second adjustment mechanism has the same structure as the first adjustment mechanism.

[0010] Furthermore, the light source mechanism includes a horizontal plate and an ultraviolet lamp assembly. The horizontal plate is installed between the left and right sliding sleeves, and the ultraviolet lamp assembly is fixedly installed on the lower surface of the horizontal plate.

[0011] Furthermore, the focusing mechanism includes a first mounting frame, a lens assembly, a second mounting frame, and a reflector assembly. The first mounting frame is mounted between the upper left and right second adjustment mechanisms, and the lens assembly is mounted inside the first mounting frame. The second mounting frame is mounted between the lower left and right second adjustment mechanisms, and the reflector assembly is mounted inside the second mounting frame.

[0012] Compared with the prior art, the present invention provides a curing device for LED lamp bead processing, which has the following beneficial effects:

[0013] 1. The curing device for LED lamp beads processing increases the clamping function of LED lamp beads by setting a clamping mechanism, and the motor can drive the placement plate to rotate. The placement plate is vibrated by the vibration mechanism, so that the LED lamp beads can rotate and vibrate, and the LED lamp bead adhesive can be vibrated and laid evenly and heated evenly.

[0014] 2. The curing device for LED lamp bead processing can adjust the height of the light source mechanism by setting a first adjustment mechanism, and then focus the light source by a focusing mechanism, so as to adjust the light source according to the position of the LED lamp bead and make the curing effect better. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a cross-sectional view of the placement plate of this utility model;

[0017] Figure 3 This is a top view of the lens assembly of this utility model.

[0018] In the diagram: 1. Base box; 2. Vibration mechanism; 201. Vibration motor; 202. Mounting plate; 3. Servo motor; 4. Placement plate; 5. Clamping mechanism; 501. Rectangular opening; 502. Manual linear module; 503. Clamping plate; 6. Column; 7. Top plate; 8. First adjustment mechanism; 801. Sliding sleeve; 802. Locking bolt; 9. Light source mechanism; 901. Horizontal plate; 902. Ultraviolet lamp assembly; 10. Second adjustment mechanism; 11. Converging mechanism; 111. First mounting frame; 112. Lens assembly; 113. Second mounting frame; 114. Reflector assembly; 12. Anti-slip pad; 13. Control assembly. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1-3 This utility model discloses a curing device for LED lamp bead processing, including a base box 1. A vibration mechanism 2 is fixedly installed on the upper surface of the base box 1. A servo motor 3 is installed in the middle of the vibration mechanism 2. A placement plate 4 is fixedly installed on the upper surface of the output shaft of the servo motor 3. A clamping mechanism 5 is installed on the placement plate 4. A column 6 is fixedly installed on the upper surface of the base box 1 near the left and right middle positions. A top plate 7 is fixedly installed on the upper surface of the column 6. A first adjustment mechanism 8 is provided on the column 6 near the upper side, and a light source mechanism 9 is fixedly installed between the left and right first adjustment mechanisms 8. Two sets of second adjustment mechanisms 10 are provided on the column 6 near the middle position, and a gathering mechanism 11 is installed between the left and right second adjustment mechanisms 10.

[0021] Specifically, the bottom surface of the base box 1 has four rectangular anti-slip pads 12 fixedly installed at the four corners, and the front side wall of the base box 1 is embedded with a control component 13.

[0022] In this embodiment, the anti-slip pad 12 makes the base box 1 more stable, and the control component 13 is used to control the various electrical components.

[0023] Specifically, the vibration mechanism 2 includes a vibration motor 201 and a mounting plate 202. There are two vibration motors 201, and the vibration motors 201 are mounted on the upper surface of the base box 1 near the left side. The mounting plate 202 is installed between the upper surfaces of the output shafts of the vibration motors 201, and the mounting plate 202 is used for mounting the servo motor 3.

[0024] In this embodiment, the vibration motor 201 drives the mounting plate 202 to vibrate, and the mounting plate 202 drives the placement plate 4 to vibrate through the servo motor 3, thereby causing the placement plate 4 to vibrate the LED lamp bead board, so that the glue is applied evenly.

[0025] Specifically, the clamping mechanism 5 includes a rectangular opening 501, a manual linear module 502, and a clamping plate 503. The upper surface of the placement plate 4 has a rectangular opening 501. Two manual linear modules 502 are mirror-arranged on the left and right inner walls of the rectangular opening 501, and the lead screws of the left and right manual linear modules 502 are fixedly connected. The clamping plates 503 are fixedly installed between the upper and lower surfaces of the slide of the manual linear module 502.

[0026] In this embodiment, the lead screw of the left and right manual linear module 502 rotates, causing the upper slide of the left and right manual linear module 502 to move within the rectangular opening 501. The slide of the left and right manual linear module 502 drives the clamping plate 503 to move left and right, and the left and right clamping plates 503 clamp and fix the LED lamp bead board.

[0027] Specifically, the first adjustment mechanism 8 includes a sliding sleeve 801 and a locking bolt 802. The sliding sleeve 801 is sleeved on the column 6 and is locked and fixed to the column 6 by the locking bolt 802. The second adjustment mechanism 10 has the same structure as the first adjustment mechanism 8.

[0028] In this embodiment, tightening or loosening the locking bolt 802 causes the sliding sleeve 801 to move up and down on the column 6, which in turn causes the sliding sleeve 801 to drive the light source mechanism 9 to move up and down.

[0029] Specifically, the light source mechanism 9 includes a horizontal plate 901 and an ultraviolet lamp assembly 902. The horizontal plate 901 is installed between the left and right sliding sleeves 801, and the ultraviolet lamp assembly 902 is fixedly installed on the lower surface of the horizontal plate 901.

[0030] In this embodiment, the horizontal plate 901 is used to install the ultraviolet lamp assembly 902, so that the ultraviolet lamp assembly 902 emits light to cure the LED beads.

[0031] Specifically, the focusing mechanism 11 includes a first mounting frame 111, a lens assembly 112, a second mounting frame 113, and a reflector assembly 114. The first mounting frame 111 is mounted between the upper left and right second adjustment mechanisms 10, and the lens assembly 112 is mounted inside the first mounting frame 111. The second mounting frame 113 is mounted between the lower left and right second adjustment mechanisms 10, and the reflector assembly 114 is mounted inside the second mounting frame 113.

[0032] In this embodiment, the first mounting frame 111 moves up and down with the upper second adjustment mechanism 10, and the first mounting frame 111 drives the lens assembly 112 to move up and down. Then, the lower second adjustment mechanism 10 causes the second mounting frame 113 to move up and down, and the second mounting frame 113 drives the reflector assembly 114 to move up and down, thereby achieving the effect of adjusting the distance between the lens assembly 112 and the reflector assembly 114, that is, adjusting the illumination area and position of the light source.

[0033] In use, the LED bead board is placed on the upper surface of the placement plate 4. The left and right manual linear module 502 in the clamping mechanism 5 rotates, causing the upper slide of the manual linear module 502 to move within the rectangular opening 501. This causes the slide of the manual linear module 502 to move the clamping plate 503 left and right, clamping and fixing the LED bead board. Then, the vibration motor 201 in the vibration mechanism 2 drives the mounting plate 202 to vibrate. The mounting plate 202, via the servo motor 3, drives the placement plate 4 to vibrate, thus causing the placement plate 4 to vibrate and the LED bead board to vibrate, ensuring even application of the adhesive. The output shaft of the servo motor 3 drives the LED bead board on the placement plate 4 to rotate, ensuring even application and heating of the LED bead adhesive. This is achieved through the first adjustment... Tightening or loosening the locking bolt 802 in mechanism 8 causes the sliding sleeve 801 to move up and down on the column 6, which in turn causes the sliding sleeve 801 to move up and down the light source mechanism 9. The first mounting frame 111 in the focusing mechanism 11 moves up and down with the upper second adjustment mechanism 10, which in turn causes the lens assembly 112 to move up and down. Then, the lower second adjustment mechanism 10 causes the second mounting frame 113 to move up and down, which in turn causes the reflector assembly 114 to move up and down. This achieves the effect of adjusting the distance between the lens assembly 112 and the reflector assembly 114, which means adjusting the illumination area and position of the light source. It also allows for the adjustment of the light source height. Furthermore, the focusing mechanism 11 focuses the light source, which can be adjusted according to the position of the LED beads, resulting in a better curing effect.

[0034] In summary, this curing device for LED bead processing increases the clamping function of the LED beads, allows the LED beads to rotate and vibrate, enables the LED bead adhesive to vibrate and be heated evenly, and adjusts the light source according to the position of the LED beads, resulting in a better curing effect.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A curing device for LED lamp bead processing, comprising a bottom box (1), characterized in that: A vibration mechanism (2) is fixedly installed on the upper surface of the base box (1). A servo motor (3) is installed in the middle of the vibration mechanism (2). A placement plate (4) is fixedly installed on the upper surface of the output shaft of the servo motor (3). A clamping mechanism (5) is installed on the placement plate (4). A column (6) is fixedly installed on the upper surface of the base box (1) near the middle of the left and right sides. A top plate (7) is fixedly installed on the upper surface of the column (6). A first adjustment mechanism (8) is provided on the column (6) near the upper side. A light source mechanism (9) is fixedly installed between the left and right first adjustment mechanisms (8). Two sets of second adjustment mechanisms (10) are provided on the column (6) near the middle. A gathering mechanism (11) is installed between the left and right second adjustment mechanisms (10).

2. The curing device for LED lamp bead processing according to claim 1, characterized in that: The bottom box (1) has anti-slip pads (12) fixedly installed at the four corners of its lower surface in a rectangular shape, and a control component (13) is embedded on the front side wall of the bottom box (1).

3. The curing device for LED lamp bead processing according to claim 1, characterized in that: The vibration mechanism (2) includes a vibration motor (201) and a mounting plate (202). There are two vibration motors (201), and the vibration motors (201) are mounted on the upper surface of the base box (1) near the left side. The mounting plate (202) is installed between the upper surfaces of the output shafts of the vibration motors (201), and the mounting plate (202) is used for mounting the servo motor (3).

4. The curing device for LED lamp bead processing according to claim 1, characterized in that: The clamping mechanism (5) includes a rectangular opening (501), a manual linear module (502), and a clamping plate (503). The upper surface of the placement plate (4) is provided with a rectangular opening (501). Two manual linear modules (502) are mirror-arranged on the left and right inner walls of the rectangular opening (501), and the lead screws of the left and right manual linear modules (502) are fixedly connected. The upper and lower surfaces of the slide of the manual linear module (502) are fixedly installed with clamping plates (503).

5. The LED lamp bead processing curing device according to claim 1, characterized in that: The first adjustment mechanism (8) includes a sliding sleeve (801) and a locking bolt (802). The sliding sleeve (801) is sleeved on the column (6) and the sliding sleeve (801) is locked and fixed to the column (6) by the locking bolt (802). The second adjustment mechanism (10) has the same structure as the first adjustment mechanism (8).

6. The curing apparatus for LED bead processing according to claim 1, characterized in that: The light source mechanism (9) includes a horizontal plate (901) and an ultraviolet lamp assembly (902). The horizontal plate (901) is installed between the left and right sliding sleeves (801), and the ultraviolet lamp assembly (902) is fixedly installed on the lower surface of the horizontal plate (901).

7. The LED lamp bead processing curing device according to claim 1, characterized in that: The focusing mechanism (11) includes a first mounting frame (111), a lens assembly (112), a second mounting frame (113), and a reflector assembly (114). The first mounting frame (111) is mounted between the upper left and right second adjustment mechanisms (10), and the lens assembly (112) is mounted inside the first mounting frame (111). The second mounting frame (113) is mounted between the lower left and right second adjustment mechanisms (10), and the reflector assembly (114) is mounted inside the second mounting frame (113).

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